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• MOTOR is ½ HP single phase with class E insulation constructed of 

aluminum, steel and cast iron

• WHEEL COVER is constructed of steel to protect from injury, help 

suppress sparks and flying debris, and to fasten eye protection 

shields and safety guards

• GRINDING WHEELS (6” x ¾” x ½” 36 grit and 60 grit)

• ON/OFF SWITCH

• POWER SUPPLY CORD WITH 3 PRONG GROUND PLUG

• CAPACITOR

1. Fasten the (B) Tool Rests to the lower inside surface of the (E) 

Wheel Covers with the screws and washers provided. Adjust the (B) 

Tool Rests to 1/8” (3mm) from the Grinding Wheel surface and 

tighten screws securely. DO NOT EXCEED 1/8” (3mm).

2. Fasten the (G) Upper Tongue Guards to the upper inside surface of 

the (E) Wheel Covers with the screws and washers provided. Adjust 

the (G) Upper tongue Guards to ¼” (6mm) from the Grinding Wheel 

surface and tighten screws securely. DO NOT EXCEED ¼” (6mm).

3. Fasten the (D) Eye Protection Shield Brackets and (A) Eye 

Protection Shields with the screws and washers provided. Adjust 

the (D) Eye Protection Shield Brackets to the appropriate distance 

for the work being performed and tighten screws securely.

4. Mount the Bench Grinder using the two holes in the (H) Motor Base 

to a firm surface securely, such a work bench or a qualified 

pedestal or stand. Mounting screws are not included.

• Always disconnect power supply cord before servicing or replacing 

grinding wheels.

• Replace cracked or damaged grinding wheels immediately.

• Always use safety guards and eye protection shields.

• Ensure tool rests and eye protection shields are properly adjusted.

• Do not over tighten wheel nut.

• Maintain a maximum distance of 1/8” (3mm) between grinding wheel 

and tool rests as the grinding wheel wears and diameter decreases.

• Use only grinding wheels with a RPM rating equal to or greater than 

RPM of the grinder motor.

• Ensure grinding wheels rotate freely before turning power on.

• Do not stand in front of grinder when turning power on. Always stand 

to the side until grinder comes up to full speed to make sure it is 

operating safely.

• Always inspect and ring test a new grinding wheel before mounting 

and allow the new wheel to rotate freely for at least one minute 

before using grinder. The grinding wheel can be ring tested by 

tapping the wheel gently with a nonmetallic object such as a 

screwdriver handle or plastic hammer. The wheel is in good 

condition If you hear a ring. The wheel is cracked or defective if the 

sound is more of a thud or dead sound.

• Do not operate the grinder with the wheel guards off.

• Do not grind on the side of the grinding wheel or use the wheel for 

cutting purposes.

• Do not overload the grinder.

• Use a wheel dresser to remove imperfections and keep the grinding 

wheel in good safe condition.

• Maintain a maximum distance of ¼” (6mm) between the grinding 

wheel and upper tongue guard as the grinding wheel wears and 

diameter decreases.

1. Inspect power supply cord and plug into a properly grounded 

electrical outlet. If an extension cord is necessary, always use a 3 

wire grounded extension cord that is UL listed and is the proper 

size for the length of the extension cord.

2. Check all safety guards for proper adjustment and are tightened  

securely to assure safe operation.

3. 

Rotate the grinding wheels freely to assure there are no obstructions.

4. Stand to the side and turn switch on and allow grinder to reach full 

speed before operating.

1. Disconnect power supply cord.

2. Remove outside wheel covers.

3. Remove nuts and flanges holding grinding wheels on by turning 

the nuts counterclockwise on the right side and clockwise on the 

left side and remove old grinding wheels. Note: The nut on the left 

side has left hand threads and the nut on the right side has right 

hand threads.

4. Inspect and test new grinding wheels before installing using the 

ring test as shown in the precautions. Do not use grinding wheels if 

they do not pass test.

5. Install  new grinding wheels and tighten nuts securely.

6. Install outside wheel covers.

7. Connect power supply cord, stand to the side and turn switch on. 

Allow grinder to run for one minute and reach full speed while 

assuring that the wheel is running true before operating

 GRINDING WHEEL REMOVAL AND 

INSTALLATION INSTRUCTIONS

OPERATING INSTRUCTIONS

ASSEMBLY INSTRUCTIONS

PARTS INDENTIFICATION

PRECAUTIONS ON USING BENCH GRINDERS

(A) Eye Protection Shield

(B) Tool Rest
(C) On/Off Switch
(D) Eye Protection Shield Bracket
(E) Wheel Cover
(F) Electric cord with plug
(G) Upper Tongue Guard

(H) Motor Base  

A

D

G

E

F

H

B

C

Do not dispose of electrical products with 

household waste. Please check with your 

local authorities for proper disposal and 

recycling facilities in your area.

MAIN STRUCTURE

WARNING

BG612

MODEL:

PRODUCT TYPE:

6" 1/2 HORSE POWER BENCH GRINDER

Summary of Contents for BG612

Page 1: ...nd or maintenance of the tool modification of the tool or use of the tool with accessories not designed for it could result in serious injury or death Always select the correct accessories of the corr...

Page 2: ...ect such as a screwdriver handle or plastic hammer The wheel is in good condition If you hear a ring The wheel is cracked or defective if the sound is more of a thud or dead sound Do not operate the g...

Page 3: ...e grinding 11 MAINTAIN TOOLS WITH CARE Keep hands and tools clean and inspect regularly for safe and efficient performance Follow instructions for inspecting grinding wheels power supply cord and safe...

Page 4: ...izaci n de la herramienta con accesorios inadecuados podr an causar lesiones graves o la muerte Siempre usar los correctos accesorios para el trabajo que Ud est realizando Trabaje siempre en un rea li...

Page 5: ...on seguridad 3 Aseg rese de que las muelas giran libremente para que no haya obstrucciones 4 P rese a un lado y coloque el interruptor de encendido y permita la amoladora alcance la velocidad m xima a...

Page 6: ...ando Siempre mantenga el equilibrio apropiado mientras que esta moliendo 11 CUIDE SUS HERRAMIENTAS Mantenga las manos y herramientas limpias e inspecci nelas regular mente para un desempe o seguro y e...

Page 7: ...Right Guard Left Guard Right Eye Protection Shield Rod Left Eye Protection Shield Rod Right Hardware Kit A1 B1 B2 C1 D1 E1 G1 G2 I1 I2 J1 J2 K1 2 1 1 1 2 2 1 1 1 1 1 1 1 BG612 01 BG612 02 BG612 03 BG...

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