TABLE
OF
CONTENTS
EN / WHISPER 3.5 / December 2009 / Copyright © 2009 Mastervolt
3
2.5.10
Wiring names and colours ............................................................................................................... 16
2.5.11
AC wiring diagram 230 V AC / 50 Hz............................................................................................... 17
3
OPERATION .................................................................................................................................................................. 18
3.1
General ............................................................................................................................................................ 18
3.2
Operating Instructions ...................................................................................................................................... 18
3.2.1
Summarised operating instructions (daily use)................................................................................ 18
3.2.2
Extended operating instructions ...................................................................................................... 19
4
MAINTENANCE ............................................................................................................................................................. 21
4.1
Alternator.......................................................................................................................................................... 21
4.2
Engine .............................................................................................................................................................. 21
4.2.1
Preliminary instructions ................................................................................................................... 21
4.2.2
Bleeding fuel lines ........................................................................................................................... 21
4.2.3
Valve clearance............................................................................................................................... 21
4.2.4
Replacing fuel filter .......................................................................................................................... 22
4.2.5
Cleaning oil strainer......................................................................................................................... 22
4.3
Regular maintenance ....................................................................................................................................... 22
4.3.1
Maintenance schedule..................................................................................................................... 23
4.3.2
Putting out of service ....................................................................................................................... 23
5
TROUBLE SHOOTING .................................................................................................................................................. 24
5.1
Alternator/ electrical faults ................................................................................................................................ 24
5.1.1
General............................................................................................................................................ 24
5.1.2
Failure or warning messages displayed on the remote control panel .............................................. 25
5.1.3
Other electrical problems................................................................................................................. 26
5.2
Engine faults..................................................................................................................................................... 27
5.2.1
General............................................................................................................................................ 27
5.2.2
Failure or warning messages displayed on the remote control panel .............................................. 27
5.2.3
Other engine related problems ........................................................................................................ 28
5.2.4
Warnings ......................................................................................................................................... 30
5.2.5
Service address............................................................................................................................... 30
5.3
Special procedures alternator........................................................................................................................... 31
5.3.1
Residual voltage check / excitation procedure ................................................................................ 31
5.3.2
Testing rotary rectifier diodes .......................................................................................................... 31
5.3.3
Winding resistant values.................................................................................................................. 31
5.3.4
Meggering ....................................................................................................................................... 31
5.4
Special procedures engine ............................................................................................................................... 32
5.4.1
Setting the RPM .............................................................................................................................. 32
5.4.2
Tightening torques........................................................................................................................... 32
5.4.3
Measuring exhaust backpressure.................................................................................................... 32
5.4.4
Disassembling instructions .............................................................................................................. 33
6
SPARE PARTS LIST ..................................................................................................................................................... 34
MAINTENANCE LOG ............................................................................................................................................................... 36