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SAFETY GUIDELINES AND MEASURES 

 

EN / DC Distribution /  July 2010

  

5

 

 

2  SAFETY GUIDELINES AND MEASURES 

 

2.1 

WARNINGS AND SYMBOLS  

Safety instructions and warnings are marked in this 
manual by the following pictograms:  

 

CAREFUL! 

Special data, restrictions and rules with 
regard to preventing damage. 

 

WARNING 

A WARNING refers to possible injury to 
the user or significant material damage to 

the charger if the user does not (carefully) 
follow the procedures. 

 

A procedure, circumstance, etc which 
deserves extra attention. 

 
 

2.2 

USE FOR INTENDED PURPOSE  

1 The 

DC Distribution

 is constructed as per the 

applicable safety-technical guidelines.  

2 Use 

the 

DC Distribution

 only:  

 

in a technical correct condition; 

  in a closed, well-ventilated room, protected 

against rain, moist, dust and condensation;  

  observing the instructions in the users 

manual.  

 

WARNING 

Never use the DC Distribution in locations 
where there is danger of gas or dust 

explosion or potentially flammable 
products!  

 

3  Use of the 

DC Distribution

 other than mentioned 

in point 2 is not considered to be consistent with 
the intended purpose. Mastervolt is not liable for 
any damage resulting from the above.  
 

2.3 

ORGANIZATIONAL MEASURES  

The user must always:  

 

have access to the user's manual;  

 

be familiar with the contents of this manual. 
This applies in particular to this chapter, 
Safety Guidelines and Measures.  

 

2.4 

MAINTENANCE AND REPAIR  

1  If the electrical installation is switched off during 

maintenance and/or repair activities, it should be 
secured against unexpected and unintentional 
switching on:  

 

switch off all charging systems;  

 

switch off the connection with the batteries;  

 

be sure that third parties cannot reverse the 
measures taken.  

2  If maintenance and repairs are required, only 

use original spare parts.  

 

2.5 

GENERAL SAFETY AND INSTALLATION 
PRECAUTIONS  

  Connection and protection must be done in 

accordance with local standards.  

  Do not work on the 

DC Distribution

 or system if it 

is still connected to a current source. Only allow 
changes in your electrical system to be carried 
out by qualified electricians.  

  Check the wiring at least once a year. Defects 

such as loose connections, burned cables etc. 
must be corrected immediately.  

 

2.6  WARNING REGARDING THE USE OF 

BATTERIES.  

Excessive battery discharge and/or high charging 
voltages can cause serious damage to batteries. Do 
not exceed the recommended limits of battery 
discharge level. Avoid short circuiting batteries, as 
this may result in explosion and fire hazard. 
Installation of the batteries and adjustments of the 

DC Distribution

 should only be undertaken by 

authorised personnel!  
 

Summary of Contents for 77020200

Page 1: ...O DC Distribution 500 DC Connection Device MASTERVOLT Snijdersbergweg 93 1105 AN Amsterdam The Netherlands Tel 31 20 3422100 Fax 31 20 6971006 www Mastervolt com Copyright 2010 Mastervolt v 1 3 July 2...

Page 2: ...d via the MasterBus communication platform The DC Distribution features three different menus a monitoring menu which shows the state OK or Alarm in one or more fuses a configuration menu to enter DC...

Page 3: ...tions 5 2 6 Warning regarding the use of batteries 5 3 OPERATION 6 3 1 Introduction 6 3 2 Connecting your components 6 3 3 Features 7 3 4 MasterBus displays 7 3 5 Event based programming 7 3 6 Communi...

Page 4: ...ersion includes 20 pages 1 2 GUARANTEE SPECIFICATIONS Mastervolt guarantees that this unit has been built according to the legally applicable standards and specifications Should work take place which...

Page 5: ...have access to the user s manual be familiar with the contents of this manual This applies in particular to this chapter Safety Guidelines and Measures 2 4 MAINTENANCE AND REPAIR 1 If the electrical...

Page 6: ...ed DC connections to install up to four different components Besides it provides the MasterBus network see chapter 4 with information about the fuse state To view the MasterBus information you need a...

Page 7: ...n for DC Distribution application See figure 3 Figure 3 MasterAdjust software 3 5 EVENT BASED PROGRAMMING An event is a condition to be met at which you want another device to perform a task If a fuse...

Page 8: ...ces can be added to the existing network in a very easy way by just extending the network This gives the MasterBus network a high degree of flexibility for extended system configuration not only today...

Page 9: ...not make ring networks The electric power for the network comes from the connected devices At least one device in the network should have powering capabilities see specifications One powering device...

Page 10: ...is enabled this screen reads On Disable a fuse when no component is connected This will prevent unexpected alarms On Enabled On Enabled Off Disabled Name Fuse 1 Name of fuse 1 in your DC Distribution...

Page 11: ...t data Figure 10 shows the meaning of the event data Input is a pulse followed by a longer signal 1 0 On changes the status to On at the first signal Off changes the status to Off at the first signal...

Page 12: ...d wrenches may be helpful during the installation of the DC Distribution CAREFUL Use isolated tools Materials DC Distribution Up to four fuses together maximum 500A per group See section 3 2 Five fuse...

Page 13: ...the screw on the positive strip first and fastening it with the fuse installed Fasten the parts in the right order see figure 11 a e Fasten the M8 hexagonal screws with a 9 12 Nm 80 105 InLbs torque...

Page 14: ...or MasterBus 5 Display for MasterBus data 6 Charger 7 Inverter 8 Load fuse 9 Load 10 DC wiring 11 MasterBus wiring Figure 13 shows an example of the DC Distribution in combination with the MasterShunt...

Page 15: ...100m 330ft MasterBus cable 77050200 50 pcs MasterBus connectors 77050000 Complete set to assemble MasterBus cables Delivery includes 100m 330ft UTP cable 50 pcs modular jacks and crimping tool 7704905...

Page 16: ...and terminating devices Section 4 3 MasterView display shows no DC Distribution Display not set up to show all devices Check manual of the display No voltage in one group of DC Distribution Fuse s blo...

Page 17: ...n Available languages English Nederlands Deutsch Francais Castellano Italiano Norsk Svenska Suomi Dansk Maximum fuse current 300 A Maximum current ingoing group chargers 500 A Maximum current outgoing...

Page 18: ...the centre to centre distances of the mounting holes and the DC fastening threads are displayed If you combine the DC Distribution with other MasterConnect devices especially dimension 200 mm 7 87 in...

Page 19: ...declares that Product 77020200 DCDistribution 500 12 24 48V Is in conformity with the provision of the EC EMC directive 89 336 EEC and amendments 92 31 EEC 93 68 EEC The following harmonised standard...

Page 20: ...Snijdersbergweg 93 1105 AN Amsterdam The Netherlands Tel 31 20 3422100 Fax 31 20 6971006 Email info Mastervolt com...

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