background image

2007 MasterCraft Owners Manual - Page 6-2

Type of Gasoline To Use

 

Gasoline should meet the specifications ASTM D4814 in the United States and CGSB 3.5-92 

in Canada.

 

If you operate your engine in a country other than the United States or Canada, unleaded fuels may be difficult 

to locate. Using leaded fuels in your engine is not recommended as engine components will last longer using unleaded 

fuel. 

(Leaded fuel is not compatible with today’s engines.)

When a Boat Does Not Run For a While

 

The engine manufacturer recommends the use of a stabilizer such as Sta-Bil fuel stabilizer for boat users who 

consume less than a tank of fuel every two weeks. Today’s fuels are more susceptible to degradation and the use of a 

quality stabilizer will help ensure fewer problems for the occasional boater.

 

If your boat has not been used for more than 30 days during which fuel remained in the 

tank (even stabilized fuel), the engine may run poorly until the “old” fuel is used up. Engine parts 

and fuel injection components rendered inoperable or damaged from old and/or poor-quality 

fuel will not be covered under warranty!

 

Always tighten the fuel plate cap completely with the cap key after refueling.

Fuels that are blended to contain methanol or wood alcohol are not to be used in MasterCraft engines. These fuels 
can corrode some metal parts in your fuel system and engine. Damage caused by the use of unapproved fuels is not 
covered by warranty.

Extended storage with fuel in the system can affect the fuel’s stability and may require system inspection and fuel 
filter replacement when the unit is placed back into service.

Damage to the engine by use of low-quality gasoline or gasoline with an octane rating below the minimum level 
listed will void the warranty on your boat.

Gasoline is extremely flammable and highly explosive under certain conditions. Always stop the engine and never 
smoke or allow open flames or sparks within 50 feet of the fueling area when fueling.

Take care not to spill gasoline. If gasoline is spilled accidentally, wipe up all traces of it with dry rags immediately 
and dispose of properly on shore.

Allowing the fuel level in the fuel tank to fall below one-quarter of a tank full may affect the reliability of the fuel 
pump or result in damage to the fuel pump, which is not covered under warranty.

Summary of Contents for 2007 MariStar

Page 1: ......

Page 2: ...ion is based on the latest product information available at the time of printing Because of our policy of continu ous product improvement we re serve the right to make changes at any time without noti...

Page 3: ...the engine operation Personal otation devices PFDs save lives and ensure positive experiences MasterCraft offers many proac tive approaches to the boating experience but the consumer is ultimately re...

Page 4: ...rom these exhaust vent areas which are located at the stern of the boat and DO NOT swim or engage in any watersports or other activities in or near the stern area of the boat including without limitat...

Page 5: ...will not be covered by your warranty Page 10 1 7 Use of improper parts can cause component or engine failure which may result in serious injury or death Page12 1 8 Towers on boats are intended for use...

Page 6: ...ngine if a preparation error was made during winterization MasterCraft recommends that you schedule an appointment with your local MasterCraft dealer and permit the dealer to perform the winterization...

Page 7: ...our boat is out of the water it is important to support the hull correctly to avoid any hull damage that will void your warranty Page 11 1 15 Crossing cables or jumper cables can result in damage to t...

Page 8: ...on 15 8 Change Engine Oil 15 9 Annual Maintenance 15 10 Clean Engine Flame Arrestor 15 10 Replace Raw Water Pump Impeller 15 12 Engine Tune Up 15 12 Change Transmission Fluid 15 12 Check Engine Mounts...

Page 9: ...perty damage The precautions listed in this manual and on the boat are not all inclusive If a procedure method tool or part is not speci cally recommended by MasterCraft using it may place you and oth...

Page 10: ...u have onboard a re extinguisher which is mandatory equipment and sold as an optional purchase from the factory Federal law also requires at least one Type I II or III Personal Flotation Device PFD fo...

Page 11: ...or sit on the motor box while underway You or others may be thrown from the boat Prior to starting the engine you must open the engine box and check the engine compartment and bilge for gasoline and o...

Page 12: ...ot all inclusive It is the boater s responsibility to operate the boat in a safe fashion and become familiar with any and all rules and laws governing boat operation Do not tow more than two persons a...

Page 13: ...s But it works only if YOU use your head before during and after your boating Now nish reading this manual and then go out there and HAVE SOME FUN Carbon monoxide is a colorless tasteless odorless and...

Page 14: ...action to stay out of the way of the stand on vessel Normally the give way vessel should not cross in front of the stand on vessel Slow down or change direction brie y and pass behind the other vesse...

Page 15: ...are shing with nets lines or trawls are considered under international rules to be shing vessels Boats with trolling lines are not considered shing vessels Fishing vessels have the right of way regar...

Page 16: ...rward MariStar 245 X 45 MariStar 280 X 80 X Star of rear seating ProStar 190 ProStar 197 X 7 Engine compartment Amidship center of deck MariStar 200 X 1 X 2 MariStar 230 X 30 Engine compartment Aft be...

Page 17: ...ges from left Oil pressure gauge Engine temperature gauge Multi function tachometer Speedometer Perfect Pass or MC Cruise Fuel gauge Voltmeter Lower left panel Horn Accessory 1 switch Accessory 2 swit...

Page 18: ...2 8 1L 1 5 1 52 x1 1 8 14 5 x22 MariStar 230 X 30 RTP 1 1 5 1 52 x1 1 8 13 5 x17 MariStar 230 X 30 MCX 1 5 1 52 x1 1 8 13 5 x17 MariStar 230 X 30 6 0L 1 5 1 52 x1 1 8 13 7 x19 5 MariStar 230 X 30 8 1L...

Page 19: ...Total Ignition Advance Varies as a function of input information Cylinder Numbering Front to Rear Right bank 1 3 5 7 left bank 2 4 6 8 MasterCraft Power Vortec MCX 5 7L multi port EFI 350 cubic inch G...

Page 20: ...e Varies as a function of input information Cooling System Engine Raw Water Cooled Cooling System Engine Oil Transmission Raw Water Full Flow Tandem MasterCraft Power Vortec L 18 multi port EFI 496 cu...

Page 21: ...pacity 11 people or 1 609 lbs MariStar 230 X 30 Length of Boat 22 5 Width Amidship 102 Boat Weight 3 900 lbs Length of Boat w Platform 24 8 Towing Length 23 10 Towing Width 100 Fuel Capacity 60 gallon...

Page 22: ...ature above the water s surface Toggle to the clock for the convenience of determining the time Making Use of the Multi Function Gauge In addition to the displays noted the multi function gauge also d...

Page 23: ...itably accumulate in the bottom of the tank Rather than relying on visual inspection you should pay attention to the fuel gauge Further it is not recommended to allow the fuel to fall below one quarte...

Page 24: ...if various electrical items on the boat such as stereo equipment is draining the battery and impacting the boat s ability to function properly the voltmeter will likely be the rst gauge to indicate t...

Page 25: ...d Automatic Bilge Pump Switch A three position rocker switch activates the bilge pump Push the top half of the switch to turn the bilge pump to the manual ON position Press the switch down to activate...

Page 26: ...ngages the running gear moving it back from center puts the drive train into reverse By advancing the lever beyond 45 degrees you move from the shifting range to the throttle range Never attempt to sh...

Page 27: ...djustment The Manual Set Point can be adjusted using the switch The LOCK icon will disappear and the LCD will display the current Set Point Short presses of the switch will increase or decrease the Se...

Page 28: ...he fuel line that travels in the boat s bilge area from the tank to the engine is a special multi layer armored line that is covered with a special material known as a fire sleeve The fire sleeve affo...

Page 29: ...quality fuel will not be covered under warranty Always tighten the fuel plate cap completely with the cap key after refueling Fuels that are blended to contain methanol or wood alcohol are not to be...

Page 30: ...Scheduled Maintenance Checks and Service section Check the raw water impeller if the boat showed signs of over heating during the last usage Check the engine oil level Check that there is an adequate...

Page 31: ...ut only if it meets the API SJ CH4 standards Pay close attention to the gauges It is important to stop the engine immediately if the gauges indicate a problem Low oil pressure and overheating are seri...

Page 32: ...Craft boat engines are equipped with rev limiters which will cause a uttering sound when reached If the boat has the correct propeller set up operators should never reach the limiter but if that happe...

Page 33: ...and engine compartment for any uid leakage We recommend lifting the engine compartment cover for inspection before each use Step 2 Operate the bilge blower for at least four 4 minutes Leave the bilge...

Page 34: ...including all late model MasterCraft engines are programmed with a phased warm up to ensure that the engine is warm before full RPM is possible 103 F 40 C or less 3 000 RPMs 104 to 139 F 41 to 59 C at...

Page 35: ...begin after 45 degrees Reverse Raise the lifter ball under the lever knob and briskly pull the control lever back into the 45 degrees of travel Throttle movement will begin after 45 degrees Once the...

Page 36: ...educes the number of people and the amount of gear that can be added Failure to adhere to the total maximum capacity may result in too much strain on the drive trainor can sink the boat This is not co...

Page 37: ...e water and carefully choreograph every move Plans are made in advance in the event the routine must be aborted Maneuvers of this nature could cause serious injury or death as well as damage to your M...

Page 38: ...to the local boaters about the type of obstacles you may encounter be neath the water s surface Rocks tree stumps and sandbars are all dangerous and damaging Be especially wary of rivers and man made...

Page 39: ...erhead hoist with a two ton capacity minimum should be used Slings must be 6 inches wide by 20 feet long and a minimum of 3500 pounds capacity each Use an eight foot spreader bar on each sling to prev...

Page 40: ...has been designed for operation in fresh water unless it has speci cally been designed as part of the Saltwater Series If you are operating a fresh water model temporarily in salt polluted or brackish...

Page 41: ...a 7 rubbing compound or power buf ng with glazing compound 1 will quickly restore the surface Upholstery Regular washing with mild detergent and warm water or vinyl cleaners is suf cient to keep the...

Page 42: ...into the bilge This is usually the best time to clean the bilge also Allow the boat to remain uncovered in the sun for several days to prevent any mildew or odor caused by moisture Teak Wood Regular c...

Page 43: ...raft s GMP Products which are specially for mulated for use in your boat Common Stains Steps 1 2 3 Betadine B A Chewing Gum D A Eyeshadow E B Motor Oil B Spray Paint B Mildew or Wet Leaves C B A Shoe...

Page 44: ...he engine oil and lter after the initial 10 and 50 hour mark of operation Use only manufacturers recommended lubricants See Quarterly and Annual Maintenance also Lubricate the engine starter drive gea...

Page 45: ...cians Before the engine has been started or after it has cooled Clean the engine ame arrestor Replace the fuel lter trained tech nician only function due to pressure in line Perform an engine tune up...

Page 46: ...on can result in serious overheating of the engine Damage to the engine caused by overheating is not covered by warranty Always pay attention to your temperature gauge even if you are carefully perfor...

Page 47: ...with the pul leys Look for signs of excessive wear cuts or weakness across or in the grooves If there are any replace the belt We recommend contacting your MasterCraft dealer for service assistance I...

Page 48: ...ery with at least 750 cold cranking amps at zero degrees Fahrenheit Before disconnecting the battery make sure the ignition key and all accessories are in the OFF position Also remember to re attach t...

Page 49: ...ngine safety starting switch discon nected Be certain that the throttle shift control lever is in neutral Open the engine compartment and locate the raw water impeller housing Step 2 Disconnect the in...

Page 50: ...Entry tion in the water shut off the engine and open the engine com partment Note whether the propeller shaft log appears as it does in the photo at right If so the boat is equipped with a dripless sh...

Page 51: ...ed to avoid personal injury or death Step 1 Ensure that the engine is OFF and that the engine safety starting switch is disconnected Be certain that the throt tle shift control lever is in neutral The...

Page 52: ...vel Because you will get an accurate reading only after the engine has run long enough to thoroughly warm up to at least 140 degrees F this should be one of the last checks you conduct before boating...

Page 53: ...ain the level at the mark It is as important to avoid overfilling the transmission uid as it is to avoid underfilling Use only the recommended automotive type transmission uid Check with your MasterCr...

Page 54: ...lug Note Never drain oil into the bilge or into the wa ter Wipe up any spilled oil immediately and dispose of the rags and drained oil in a proper manner on shore Step 3 Remove the engine oil cap loca...

Page 55: ...0 hours or annually whichever comes first These procedures are in addition to seasonal preparation and winterization see Winterization section for ad ditional details All of these issues are extremely...

Page 56: ...let the element dry naturally Note Do not use compressed air open ame nor heat dryers Excess heat will shrink the cotton lter media Com pressed air will blow holes in the element Step 7 After cleanin...

Page 57: ...s reason MasterCraft strongly recommends having the engine tune up performed by your dealer Change Transmission Fluid In order to thoroughly drain all the old transmission fluid you will need to run t...

Page 58: ...ure the engine is OFF and disconnect the engine safety starting switch Be sure that the throttle shift control lever is in neutral The engine must be cool Step 2 Open the engine box and locate the fou...

Page 59: ...the water Step 1 Ensure the engine is OFF and disconnect the engine safety starting switch Be sure that the throttle shift control lever is in neutral The engine must be cool Step 2 Open the engine b...

Page 60: ...atory UL approved Inferior quality components pose a serious safety threat to you and others and the use of inferior components may result in serious injury or death Resulting damage may void your war...

Page 61: ...g Fuels and Lubricants In order to keep your engine operating effi ciently and to maintain the Emission Control System the following requirements must be observed Fuel Your engine was designed and cer...

Page 62: ...s Warranty period this warranty shall also be transferred and be valid for the remaining coverage period provided that Indmar is notified in the following way a The former owner contacts Indmar and pr...

Page 63: ...71001 Oil Filter 81501001 Spark Plugs 81556119 AC 41 932 PCV Valve 81506001 Flame Arrestor 81521119 Plug Wires 81756002 Distributor Cap 81556083 Distributor Rotor 81556084 Parts must be ordered throug...

Page 64: ...r inboard engine but Indmar Products cannot deny warranty solely for the lack of receipts or your failure to ensure the perfor mance of all scheduled maintenance As the inboard engine owner you should...

Page 65: ...itable adapter that will allow an uninterrupted supply of water to the engine General Preparation Before starting you will need the following supplies Sta Bil Gasoline Stabilizer Six 6 quarts of speci...

Page 66: ...s from the raw water pump on the front of the engine Drain any remaining water from the hos es Step 3 Remove the raw water pump impeller from the pump housing If the impeller shows any signs of damage...

Page 67: ...hange the transmission fluid and clean the filter screen Step 2 Remove the attaching hardware from the propeller shaft coupling Separate the flanges and coat the surfaces with multi purpose grease Gen...

Page 68: ...o the T and place the other end in a gallon of non toxic RV type anti freeze Step 3 Turn on one pump to fill and pump until anti freeze comes out the thru hull Then shut off Step 4 Repeat on all pumps...

Page 69: ...was drained for storage fill the system with fresh coolant solution per instructions Step 18 Check the alignment between the output flange on the transmission and the propeller shaft flange If the max...

Page 70: ...card the cotter pin Step 3 Remove the propeller nut Step 4 Tap the center hub of the propeller with a rubber mallet to release the propeller In spect the shaft and propeller splines for damage Step 5...

Page 71: ...lution Connect the safety switch tether Shift to neutral Re set the circuit breaker Clean the battery terminals Charge or replace the battery Clean and tighten the battery wiring connectors Replace th...

Page 72: ...blems Corroded cable Rudder worn Clean and lubricate the cable See your dealer Excessive vibration Bent strut Fouled propeller Damaged propeller Misaligned propeller shaft coupling Bent propeller shaf...

Page 73: ...ssion One 1 year from the date of the original retail purchase of the boat or the initial use of the boat whichever first occurs 1 4 Trailer and Trailer Component Parts One 1 year from the date of the...

Page 74: ...ist system or boat lift of any kind m damage to paints varnishes gel coat surfaces and colors chrome plated or anodized finishes floor and floor covers and any other surface coatings as well as damage...

Page 75: ...customer for the boat trailer or component part found to be defective within the applicable warranty period This shall constitute MasterCraft s sole liability and obligation in the event of any claim...

Page 76: ...n regarding warranty service or to obtain information regarding the nearest authorized MasterCraft repair facility please contact MasterCraft at the following address or telephone number MasterCraft B...

Page 77: ...450 within fourteen 14 days of the sale date Upon veri cation the remaining warranty will transfer retroactive to the sale date Forward form and payment to MasterCraft Boat Company 100 Cherokee Cove...

Page 78: ...al regional and local events about which you ll learn more and be invited to attend are the Water Ski Pro Tour Regional Amateur Championships and MasterCraft Reunion events At most of these you ll als...

Page 79: ...All Purpose Clear you can do it right A powerful foam cleaner that cuts through grease dirt and grime the foam clings to vertical surfaces and penetrates through dirt that accumulates MasterCraft Pre...

Page 80: ...lace ballast pump impeller Inspect complete fuel system Change fuel lter Add change oil and lter Replace battery Change engine oil lter Check all safety equipment Replace water impeller Engine tune up...

Page 81: ...lace ballast pump impeller Inspect complete fuel system Change fuel lter Add change oil and lter Replace battery Change engine oil lter Check all safety equipment Replace water impeller Engine tune up...

Reviews: