background image

6.  While holding the chop saw handle 

firmly in your right hand, turn the motor 
switch On. 

7.  Wait for motor to get up to full speed. 

Carefully lower the cut-off disc until it 
contacts the workpiece.

8.  Apply only slight pressure to the chop 

saw handle as it begins to cut through 
the workpiece. DO NOT apply too much 
pressure to the handle, as this will 
cause the motor to slow down, slow the 
cutting action and damage the motor. 

9.  When the cut-off disc has completely 

cut through the workpiece, release the 
trigger switch immediately. Wait for 
the motor to come to a complete stop 
before lifting the cut-off disc away from 
the workpiece.

 

   

WARNING! 

Never touch the workpiece immediately after a cut is completed. The metal 

in the cutting area will be red hot and will cause severe burns to your skin.

NOTE:

 

Many sparks will be generated as soon as the cut-off disc touches the workpiece.

 

  MAINTENANCE 

REPLACING CARBON MOTOR 

BRUSHES

The carbon motor brushes will wear down 
and require replacing. The time intervals 
between replacements will vary depending 
upon the type of materials being cut and the 
hours of use. It is recommended that the 
brushes be checked after each 10 hours of 
use. When the length of the carbon brush 
reaches 1/4" (6.35 mm), the brushes should 
be replaced.

1.  Use a #2       screwdriver and remove 

four screws (1) from the motor end cap 
(2).  

2.  Pull the motor end cap from the motor 

housing (3). 

3.  Use needle nose pliers to pull the spade 

connector (4) from the spade. 

4.  Use needle nose pliers to pull the brush 

retainer spring (5) away from the carbon 
brush (6). 

5.  While holding the brush retainer spring 

off the carbon brush, pull the carbon 
brush out of the brush bolder (7). 

6.  To install a new motor brush assembly, 

reverse steps 3 through 6.

Replace the second carbon brush located on 
the opposite side of the motor housing using 
the procedure noted above. When new motor 
brushes have been installed, reinstall the 
motor end cap.

 

   

WARNING! 

Unplug the tool from the power source before removing the motor end cap.

 25

 24

  

OPERA

TING INSTR

UCTIONS 

model no. 055-6705-8    contact us 1.800.689.9928    

model no. 055-6705-8    contact us 1-800-689-9928    

I

NOTE:

 

The cut-off disc MUST NOT be touching the workpiece when the motor switch is turned On.

Summary of Contents for 055-6705-8

Page 1: ...CHOP SAW INSTRUCTION MANUAL IMPORTANT Please read this manual carefully before using this chop saw and save it for reference model no 055 6705 8 model no 055 6705 8...

Page 2: ...third party then this instruction manual must be included 250100 NOTE If any parts are missing or damaged or if you have any questions please call our toll free helpline at 1 800 689 9928 TABLE OF CO...

Page 3: ...udes the following General safety rules Operation Specific safety rules and symbols Maintenance Functional description Accessories Assembly EYE EAR LUNG PROTECTION ALWAYS WEAR EYE PROTECTION THAT CONF...

Page 4: ...ol Distractions can cause you to lose control ELECTRICAL SAFETY Power tool plugs must match the outlet Never modify the plug in any way Do not use any adapter plugs with earthed grounded power tools U...

Page 5: ...er tool Power tools are dangerous in the hands of untrained users Maintain power tools Check for misalignment or binding of moving parts breakage of parts and any other conditions that may affect the...

Page 6: ...in the vise Always keep your hands out of the path of the cut off disc Avoid awkward hand positions where a sudden slip could cause your hand to move into the path of the cut off disc Secure the work...

Page 7: ...AWG EXTENSION CORDS 120V USE ONLY Amperage rating Total length More than Not more than 25 7 5 m 50 15 m 100 30 m 150 45 m 0 6 18 16 16 14 6 10 18 16 14 12 10 12 16 16 14 12 12 16 14 12 Not applicable...

Page 8: ...blade enters the base slot no more than 3 16 5 mm when the swing arm is fully low ered and contacts the top of the depth stop screw 4 When the depth stop screw is correctly set lock it in place by ti...

Page 9: ...tant to check the arbor cap screw to make sure the cut off disc is fully tightened OPERATING INSTRUCTIONS 1 Lift swing arm fully upward as far as it will go 2 Lift the disc guard 1 fully upward until...

Page 10: ...rkpieces between 7 17 8 cm and 9 22 8 cm in width locate the mitre gauge in the back two holes of the chop saw base Operating the vise quick release The vise has a quick release feature that allows fo...

Page 11: ...rce before attempting to change the cut off disc 6 Use a clean dry brush or cloth to carefully remove all cuttings from the arbor and the motor housing 7 Reinstall the washers new cut off disc and arb...

Page 12: ...cut off disc until it is about 1 2 5 cm above the workpiece WARNING Have you read GENERAL SAFETY WARNINGS POWER TOOL SAFETY SPECIFIC SAFETY RULES EXTENSION CORD SAFETY and SYMBOLS on Pages 5 through 1...

Page 13: ...ween replacements will vary depending upon the type of materials being cut and the hours of use It is recommended that the brushes be checked after each 10 hours of use When the length of the carbon b...

Page 14: ...o further lubrication is required WARNING DO NOT attempt to modify this chop saw or create accessories Any such alteration modification or unintended use is misuse and could result in a hazardous cond...

Page 15: ...t Part Name Qty 63 J1G355C 063 Bearing 80201 6201 1 64 J1G355C 064 Rotor 1 65 J1G355C 065 Bearing 80202 6202 1 66 J1G355C 066 Middle cover 1 67 J1G355C 067 Bearing 80029 629 1 68 J1G355C 068 Circlip 2...

Page 16: ...ply where damage is caused by repairs made or attempted by others i e persons not authorized by the manufacturer f this warranty will not apply to any product that was sold to the original purchaser a...

Reviews: