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MasterCraft 054-1209-2, Owner'S Manual, Page: 2 / 33

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MasterCraft 054-1209-2 Owner'S Manual Download Page 2

 

2 

 
 
 

Product specifications ………….……………………………………………………. 

1 

Table of contents ……………………………………………………………………...  2 
General safety warnings ……………………………………………………………..  3–4 
Eye, ear & lung protection ……………………………………………………………  3–4 
Electrical safety ………………………………………………………………………. 

4 

Power tool safety ……………………………………………………………………...  5–6 
General safety rules …………………………………………………………………..  5 
Work area ………………………………………………………………….…………..  5 
Electrical safety ………………………………………………………………………. 

5 

Personal safety ………………………………………………………………………..  5–6 
Use and care of power tools .……………………………………………………….. 

6 

Service …………………………………………………………………………………  6 
Specific safety rules …………………………………………………………………..  7 
Battery & charger safety ………………………………………………………….…. 

8

–9 

Battery pack recycling ………………………………………………………………..  9 
Symbols ………………………………………………………………………………..  10 
Know your swing 

drill …………………………………………………………………  11 

Accessories ……………………………………………………………………………  11 
Contents ………………………………………………………………………………. 

12

–13 

Assembly and operating …………………………………………………………….. 

14

–25 

Charging the battery pack ……………………………………………………………  14 
Charger LED functions ……………………………………………………………….  15 
Installing a battery in the swing dr

ill …………………………………………………  16 

Setting the head swing angle ………………………………………………………..  17 
Setting the head axial rotational angle …………………………………………….. 

18 

Two-

speed gearbox switch …………………………………………………………..  18–19 

Forward/reverse switch ………………………………………………………………  19 
Variable speed trigger switch ………………………………………………………..  19 
Spirit level ……………………………………………………………………………...  20 
Installing bits …………………………………………………………………………..  20 
Removing bits …………………………………………………………………………  21 
Bit retraction and engagement control ……………………………………………...  21 
Drilling ………………………………………………………………………………….  23–24 
Driving screws …………………………………………………………………………  24–25 
Maintenance ………………………………………………………………………….. 

26

–27 

Exploded view …………………………………………………………………………  28 
Parts list ………………………………………………………………………………..  29–31 
Warranty ……………………………………………………………………….………  32–33 

 
 
 
 

TABLE OF CONTENTS 

Summary of Contents for 054-1209-2

Page 1: ...ial rotational positions 360 left right in 15 increments Charger 90 120 minute diagnostic Class 2 Charger input 120 V AC 60 Hz Charger output 18 V DC 1 A maximum Universal replacement charger 054 3103 0 LED or 054 3101 4 LCD Weight 4 lb 6 oz 2 kg without battery Need Assistance Call us on our toll free customer support line 1 800 689 9928 Technical questions Replacement parts Parts missing from pa...

Page 2: ...your swing drill 11 Accessories 11 Contents 12 13 Assembly and operating 14 25 Charging the battery pack 14 Charger LED functions 15 Installing a battery in the swing drill 16 Setting the head swing angle 17 Setting the head axial rotational angle 18 Two speed gearbox switch 18 19 Forward reverse switch 19 Variable speed trigger switch 19 Spirit level 20 Installing bits 20 Removing bits 21 Bit ret...

Page 3: ...se permanent eye damage Prescription eyeglasses ARE NOT a replacement for proper eye protection WARNING Non compliant eyewear can cause serious injury if broken during the operation of a power tool SAVE THESE INSTRUCTIONS FOR REFERENCE WARNING Use hearing protection particularly during extended periods of operation of the tool or if the operation is noisy GENERAL SAFETY WARNINGS CAUTION Before usi...

Page 4: ...ONMENT WARNING Dust that is created by power sanding sawing grinding drilling and other construction activities may contain chemicals that are known to cause cancer birth defects or other genetic abnormalities These chemicals include Lead from lead based paints Crystalline silica from bricks cement and other masonry products Arsenic and chromium from chemically treated lumber The level of risk fro...

Page 5: ... contact between the operator s body and grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if the operator s body is grounded Do not expose power tools to rain or wet conditions Water entering the power tool will increase the risk of electric shock Do not abuse the cord Do not use the power cord to carry the tool or to pull the plug out...

Page 6: ...d using the switch is dangerous and must be repaired Disconnect the plug from the outlet before making any adjustments changing accessories or storing the tool Such preventive safety measures reduce the risk of accidental start ups When power tools are not in use store them out of the reach of children or untrained persons Tools are dangerous in the hands of untrained users Maintain tools with car...

Page 7: ...ositions where a sudden slip could cause your hand to move into the path of the drill bit Secure workpiece Use clamps or a vise to hold the workpiece It is safer than using your hand and it frees both hands to operate the tool Make sure there are no nails or foreign objects in the part of the workpiece to be drilled To avoid injury from accidental starting always remove the battery from the tool b...

Page 8: ...id such as lemon juice or vinegar 3 If liquid gets into your eyes flush immediately with clean water for a minimum of 10 minutes and seek medical attention NOTE The battery liquid is slightly acidic Do not incinerate the battery It can explode in a fire Do not use an extension cord Plug the charger cord directly into an electrical outlet Use the charger only in a standard 120 V AC 60 Hz electrical...

Page 9: ... environment Never dispose of re chargeable batteries in your normal household garbage or in landfill sites as they will add to the pollution of the environment Please return all defective rechargeable battery packs to your local Canadian Tire store for recycling If you do not have a Canadian Tire store in your area please call 1 800 822 8837 for the location of your nearest RBRC battery recycling...

Page 10: ...ive grounding at grounding terminal Class I tools Revolutions or reciprocations per minute Diameter Off position Arrow Warning symbol SYMBOLS WARNING Some of the following symbols may appear on the cordless drill Study these symbols and learn their meaning Proper interpretation of these symbols will allow for more efficient and safer operation of this tool This symbol designates that this tool is ...

Page 11: ...commended for this cordless drill Follow the instructions that accompany the accessories The use of improper accessories may result in injury to the operator or damage to the cordless drill Before using any accessory carefully read the instructions or the owner s manual for the accessory Drill bits Screwdriver bits Nut drivers WARNING If any part is missing or damaged do not plug charger into the ...

Page 12: ...ghly volatile solvents to clean the tool CONTENTS SWING DRILL COMPONENTS KEY DESCRIPTION QTY A Swing drill 1 B 18 V Ni Cd battery 2 C 90 120 minute LED diagnostic charger 1 D Tote case 1 E Accessory bits see chart at right Owner s Manual 1 ACCESSORY BITS NOT ILLUSTRATED DESCRIPTION QTY High speed steel drill bits 5 64 3 32 7 64 5 32 13 64 15 64 6 Screwdriver bits T10 T15 T20 T25 5 mm 6 mm P1 P2 P3...

Page 13: ...13 CONTENTS ...

Page 14: ... the battery stem 2 into the matching cavity 3 in the top of the charger NOTE Make sure the battery is pressed fully onto the charger as far as it will go 3 Plug the battery charger into the 120 V AC 60 Hz wall receptacle NOTE Do NOT charge batteries when the work area or the battery temperature is at or below 0 C 32 F or above 45 C 113 F When the battery charger is plugged into a live receptacle ...

Page 15: ...the battery as soon as the green LED begins to flash as the battery will be at least 98 charged Defective battery The red LED will stay ON when a defective battery is detected and it should be replaced NOTE For additional help call the customer support toll free number 1 800 689 9928 Too hot or too cold Both the red LED and the green LED will stay ON when the work area or battery temperature is ei...

Page 16: ...ns to release the battery 2 Pull the battery out of the tool handle 3 Slide the fully charged battery into the matching cavity in the tool handle where the discharged battery has been removed NOTE Make sure the battery is fully engaged with the mounting slots in the tool handle The battery release buttons will click into place when the battery is fully installed WARNING Do not immerse battery pack...

Page 17: ... knob 1 1 4 turn counter clockwise 90 Fig 5 2 Lift the head 2 upward until it reaches the required angle 3 NOTE The head will click into one of the six angles when it is properly aligned 3 Rotate the swing angle locking knob 1 4 turn clockwise 90 to lock the swing head into position NOTES a If the swing angle locking knob will not turn easily to the locked position move the head up and down slight...

Page 18: ... rotation locking collar rotate the head 2 to the desired position NOTE The head will click into one of the 24 angles when it is properly aligned 3 Release the axial rotation locking collar NOTE Once the axial rotation locking collar is released rotate the head slightly to the left and right until the axial rotation control collar clicks into position TWO SPEED GEAR BOX SWITCH Set the speed contro...

Page 19: ...lling or driving screws push the forward reverse switch to the left To make the drill rotate counter clockwise for removing screws push the forward reverse switch to the right NOTES a Never change the position of the forward reverse switch while the hex drive is turning b The trigger switch will NOT function with the forward reverse switch in the middle position VARIABLE SPEED TRIGGER SWITCH This ...

Page 20: ...tical level bubble 5 is centred in the level indicator circle 6 Fig 12 INSTALLING BITS WARNING Never have your finger on the trigger switch while installing or removing bits Serious injury may result WARNING Never attempt to use any bits that do NOT have a 1 4 hexagonal shank Any other bit shank will not be held securely and may cause serious injury This drill is equipped with two magnetic hex dri...

Page 21: ...ing to driving screws Slide the bit retraction and engagement control lever 1 upward to extend the bit 2 in the upper hex drive Fig 14 This action will also engage the upper hex drive system Slide the bit retraction and engagement control lever 1 downward to extend the bit 3 in the lower hex drive Fig 15 This action will also engage the lower hex drive system NOTE If the bit retraction and engagem...

Page 22: ...CIFIC SAFETY RULES BATTERY CHARGER SAFETY and SYMBOLS before using this drill Verify the following every time the swing drill is used 1 Safety glasses safety goggles or face shield is being worn 2 The bit is in good condition and is properly tightened into the chuck Failure to observe these safety rules will significantly increase the risk of injury WARNING ...

Page 23: ... in the forward position 2 Set the two speed gear box to the high speed setting Fig 7 3 Hold the drill firmly with both hands whenever possible Use one hand to grasp the handle and switch NOTE Make sure the hand placed on the body of the drill does not cover the air vents Covering these air vents will reduce motor cooling and possibly lead to overheating the motor 4 While holding the drill firmly ...

Page 24: ...his loss of control can result in serious injury When drilling metals use a light oil on the drill bit to keep it from overheating The oil will prolong the life of the drill bit and improve the cutting action If the bit jams in the workpiece or if the drill stalls release the trigger switch immediately Remove the bit from the workpiece and determine the reason for jamming DRIVING SCREWS When drivi...

Page 25: ...nly slightly squeeze the trigger switch to avoid overdriving the screw b Avoid prolonged driving of screws using lower motor speeds Prolonged lower motor speeds will produce excessive current draw by the motor and reduced cooling by the cooling fan If the tool gets hot stop driving screws for at least 15 minutes to allow the motor to cool ASSEMBLY AND OPERATING ...

Page 26: ...icient amount of high grade lubricant for the life of the unit under normal conditions Therefore no further lubrication is required BATTERY PACK REMOVAL AND PREPARATION FOR RECYCLING To preserve our natural resources please recycle or dispose of batteries properly The batteries accompanying this tool may contain chemicals and metals that are harmful to the environment Never dispose of rechargeable...

Page 27: ...lf discharge rate of approximately 1 per day The self discharge rate depends upon the temperature 1 Every two months or after 30 charge discharge cycles whichever comes first fully discharge your battery To fully discharge the battery place it in the tool that it came with and work with the tool until it nearly stops and no longer produces useful action 2 If the tool came in a kit with a worklight...

Page 28: ...59 80 81 83 82 86 87 85 84 88 72 73 75 74 78 79 77 76 66 67 69 68 64 65 70 71 23 24 25 26 27 28 29 6 5 53 52 1 2 4 51 50 49 48 47 15 16 17 22 19 21 32 34 35 36 37 38 39 40 33 18 44 30 31 41 42 46 43 45 20 14 13 10 9 8 3 7 11 62 61 60 63 ...

Page 29: ...ng 1 4 2000380101 Battery pack 1 5 3601820101 Battery lock assembly 1 6 6597391613 Torx screw ST3 9 16 8 7 312999 Swing adjustment knob 1 8 514065 Needle roller 3 9 217034 Vertical axis 1 10 200500 Small bevel gear 2 11 500856 Screw 2 12 237507 Hex nuts 1 13 502001 Hex nuts 1 14 312251 Vertical axis cover 1 15 312244 Vertical positioning wheel 1 16 311758 Holder 1 17 312282 Locking ring 2 18 23721...

Page 30: ...1 42 200074 Motor gear 1 43 2500310101 Motor 550 1 44 4408570101 Decorative cover left 1 45 4408610101 Speed Plate 1 46 242517 Spring 1 47 3301580101 Magnetic decorative plate 1 48 258471 Magnetic block 1 49 8600840101 Spirit level 1 50 4408620101 Level cover 1 51 4408600101 Switch lever 1 52 3300150301 Switch 1 53 4404500101 Contact plate 1 54 241628 Positioning spring 2 55 202716 Gear shaft 2 56...

Page 31: ...1 71 225359 Active shield 1 72 512005 Wire ring for hole 2 73 240810 Magnetic block 2 74 611002 Driver bit 1 75 501547 Set screws 1 76 311760 Forward Reverse lever 1 77 205590 Flat sleeve 1 78 225360 Sleeve 1 79 205588 Front sleeve 2 80 22536x Housing sleeve 1 81 500856 Screw 2 82 312245 Cam 1 83 600000 Hexagon bits 1 84 217035 Gear shaft 1 85 205591 Small shaft collar 1 86 250200 Thrust ball bear...

Page 32: ...d limitations a A bill of sale verifying the purchase and the purchase date must be provided b This warranty will not apply to any product or part thereof that is worn broken or that has become inoperative due to abuse misuse accidental damage neglect or lack of proper installation operation or maintenance as outlined in the applicable owner s manual or operating instructions or that is being used...

Page 33: ...nly to the original purchaser and cannot be transferred Neither the retailer not the manufacturer shall be liable for any other expense loss or damage including without limitation but not limited to any indirect incidental consequential or exemplary damages arising in connection with the sale use or inability to use this product Notice to Consumer This warranty gives you specific legal rights and ...

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