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Master Forge 1010037, Owner'S Manual, Page: 30 / 39

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Master Forge 1010037 Owner'S Manual Download Page 30

1. Refill the LP tank.

2. Install the burner correctly.

3. Check the gas supply hose and make

sure there are no leaks and no knots.

1. LP tank is empty.

2. Burner is not aligned with

the control valve.

3. Gas supply is not sufficient.

Burner blows out.

1. Grill fatty meats when the grids are

cold while the knobs are on the “LOW”

setting.   Move   the   meats   to   the

warming  rack  if  flare  up  continues

until flame settles down. 

2. Before you are ready to grill, turn

the  knobs to the “OFF”.

3. Never spray water on gas flames.

4. Hood up when grilling.

1. Grilling fatty meats.

2. Knobs on “HIGH”.

3. Spray water on gas flames.

4. Hood closed when grilling.

Excessive flare-up.

1. Reconnect the ignition wire to the

electrical igniter/valve.

2. Loosen the ignition pin and adjust the

distance, then fasten it again.

3. Call customer service for a

replacement ignition wire.

4. Install a new AA battery.

5. Change the battery polarity.

6. Reinstall the electrode.

7. Turn on the regulator valve.

1. The ignition wire came off

the electrical igniter/valve.

2. The distance between the

ignition pin and the burner

is greater than 5/32 in.-3/16

in. (side burner).

3. The ignition wire is broken.

4. The battery has died.

5. The battery is in the wrong

polarity.

6. The electrode tip does not

produce sparks at the

burner port.

7. No gas supplied.

Grill or side cooker

will not light.

CORRECTIVE ACTION

POSSIBLE CAUSE

PROBLEM

TROUBLESHOOTING

30

Summary of Contents for 1010037

Page 1: ...liance 2 Extinguish any open flames 3 Open the lid 4 If the odor continues keep away from the appliance and immediately call your gas supplier or fire department WARNING For Outdoor Use Only ITEM 0097709 4 BURNER GAS GRILL MODEL 1010037 WARNING 1 Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance 2 An LP tank not connected for use shoul...

Page 2: ...e Contents 7 Preparation 7 Assembly Instructions 8 Installation Instructions 17 Operating Instructions 21 Care and Maintenance 24 Troubleshooting 30 Warranty 32 Replacing Main Burner 33 Exploded View 34 Replacement Parts List 35 Converting to Natural Gas Kit 0050772 37 ...

Page 3: ...t the hoses before each use for excessive abrasion or wear or cuts that may affect safe operation of the grill If there is evidence of excessive abrasion or wear or the hose is cut it must be replaced prior to the grill being put into operation The replacement hose assembly must be those specified by the manufacturer 7 Keep your grill in an area clear and free from combustible materials gasoline a...

Page 4: ...erate this unit according to the use and care manual ensuring you provide good ventilation when cooking with gas IMPORTANT We urge you to read this manual carefully and follow the recommendations enclosed This will ensure you receive the most enjoyable and trouble free operation of your new gas grill We also advise you retain this manual for future reference WARNING Your grill has been designed to...

Page 5: ...5 A B C D E F G H I J K L M N O P Q R S T U V W X Y Z A1 B1 C1 D1 E1 PACKAGE CONTENTS ...

Page 6: ...K 2 Straight caster Z 1 Back grill head cover J 1 Door catch plate Y 1 Cart back panel I 1 Cart support beam X 1 Control knob H 1 Cart base W 1 Bezel G 2 Locking caster V 1 Right shelf bracket F 2 Cart support bracket U 1 Right shelf front E 1 Cart heat shield T 1 Right shelf D 4 Door handle grommet S 4 Flame tamer C 2 Door handle R 2 Cooking grate B 1 Left cart door Q 1 Warming rack A Quantity De...

Page 7: ...ore beginning assembly of product make sure all parts are present Compare parts with package contents list and hardware contents list If any part is missing or damaged do not attempt to assemble the product Estimated Assembly Time 40 minutes by two people Tools Required for Assembly Phillips Screwdriver not included PREPARATION AA Battery Allen Wrench AA BB CC DD EE FF GG ...

Page 8: ...en them securely 2 Install casters a With the cart base W laying as shown in Fig 2 attach the 2 straight casters Z as shown to the left side of the cart base W using 8 1 4 20 x 1 2 in screws BB and 8 1 4 20 lock washers DD Install all screws first and then tighten b Attach the 2 locking casters V to the right side of the cart base W using 8 1 4 20 x 1 2 in screws BB and 8 1 4 20 lock washers DD In...

Page 9: ...l cart side panels Attach left cart side panel P to cart base W using 3 1 4 20 x 3 8 in screws CC Attach right cart side panel B1 to cart base W using 3 1 4 20 x 3 8 in screws CC as shown in Fig 4 5 Install cart back panel Attach cart back panel I to cart base W using 1 1 4 20 x 3 8 in screw CC Fasten cart back panel I to the left side cart panel P and right side cart panel B1 using 6 1 4 20 x 3 8...

Page 10: ...e right install direction should be same as the indicate 7 Install cart support beam Attach the cart support beam X to the left and right side cart panels P and B1 using 4 1 4 20 x 3 8 in screws CC as shown in Fig 7 Make sure the magnets on the cart support beam X face outward and the holes face downward when assembling 8 Install cart support brackets Attach the cart support brackets U to the cart...

Page 11: ... heat shield T to the cart support beam X using 2 5 32 32 x 3 8 in screws AA as shown in Fig 9B Note that the cart heat shield T installs on top of the lip of the cart support beam X A B 10 Install grill head to cart Caution grill head is heavy To avoid injury obtain the help of an assistant for this step With the assistance of a helper remove the grill head K from the packaging and place on top o...

Page 12: ...of the grill reinstall the screw into the grease tray through the supporting ledge This will prevent the grease tray from shifting during transport The correct direction is shown in the picture 12 Install grease cup Insert the grease cup C1 onto the ledges of the grease tray D1 underneath the grill head as shown in Fig 12 The handle of the grease cup needs to be tilted down slightly in order for i...

Page 13: ...he spring pin on top of the door and insert it into the top pivot bracket in the grill head K as shown in Fig 15 Repeat these steps to attach left cart door Q 16 Assemble side shelves Attach the left shelf front N to the left shelf L using 3 1 4 20 x 1 4 in screws EE Then attach the left shelf bracket M using 2 5 32 32 x 3 8 in screws AA as shown in Fig 16A Install all screws loosely first and the...

Page 14: ...s slide the right shelf onto the 2 loosened screws as shown in Fig 17B Open the grill hood and from inside the grill attach the right side shelf using 3 1 4 20 x 1 2 in screws BB and lock washers DD as shown in Fig 17C Reinstall the previously removed screw b as shown in Fig 17B Install all shelf screws loosely first and then tighten all 6 shelf screws shown in Fig 17B 17C Repeat steps above to in...

Page 15: ...wn so that the screws rest in the small section of the keyhole slots and then tighten the screws Refer to Fig 18A d Remove the side burner cooking grate and then remove the wing nut that attaches the side burner E1 Insert the side burner tube over the side burner valve orifice and then reattach the side burner wing nut as shown in Fig 18B e Push the control knob H onto the side burner control valv...

Page 16: ...l 4 flame tamers C into grill head K directly over the main burners The flame tamers rest in notches built into the inside of the grill head K Place cooking grates B into the grill head K on the ledges above the flame tamers Insert legs of warming rack A into the 4 holes in top of the grill head K side panels as shown in Fig 19 20 Install battery Unscrew the electronic igniter battery cap as shown...

Page 17: ...een in Fig 22 Fig 21 Fig 22 1 Make certain the tank valve and all the appliance valves are in the OFF position 17 Hand Wheel Type I Valve Fig 23 The propane tank valve connection supplied with this grill incorporates four important safe guards Hand Assembly Hand Disassembly Excess Flow Control and Temperature Activated Shut Off a Hand Assembly External Thread WARNING The Type I connective coupling...

Page 18: ...se instructions 1 Make sure all burner valves are OFF 2 Open the tank valve and wait 5 seconds d Temperature Activated Shut Off The large plastic nut on the regulator assembly is designed in coordination with a check valve in the tank valve to shut off the flow of gas when exposed to temperatures between 240 300 In the event of a fire or hose break one of the safeguards will function to control or...

Page 19: ...l LP GAS System Contact your gas supplier for a special regulator for bulk gas that fuels other appliances Gas Consumption 19 13 500 x 1 Side Burner 12 000 x 4 Main Burners BTU HR Burner Type Total gas consumption of this grill with the burner s on HIGH Locating the Grill This gas appliance is designed and certified for outdoor use only Do not operate the grill inside a building garage recreation ...

Page 20: ...clearance of 48 in from the back of the grill above the cooking surface to noncombustible constructions is required to allow the grill hood to open completely A minimum of 48 in clearance to the sides of the grill above the cooking surface to noncombustible constructions is recommended The grill can be installed directly next to noncombustible construction below the cooking surface ...

Page 21: ... times 10 If the burner still does not ignite TURN OFF THE GAS WAIT 5 MINUITES for excess gas to dissipate 11 If the burner still can t be lit refer to the Troubleshooting section Replacing the Battery 1 Unscrew the electrical ignition button and remove the old battery 2 Replace with a new AA battery WARNING 1 Make sure the hood is completely open each time you attempt to light the grill Failure t...

Page 22: ...sh and turn the depressed knob to the left to HIGH position Fig 24 Match Paper Lighting Illustration 5 The center burner if needed can be lit from center grid by inserting the match clip into the front side of flame tamer Light this burner before igniting both outside burners 6 Depress burner valve for that burner and turn to HIGH 7 Observe that the burner has ignited Remove the match and extingui...

Page 23: ... you are in a windy area or colder climate Your grill has been designed and constructed to give you maximum flexibility and cooking performance Be creative Try different cooking methods on your grill to determine which suits your needs best There is no right or wrong way to cook just different cooking styles Get creative and enjoy Checking Gas Leaks Before operating your grill after refueling chec...

Page 24: ...ylinder connection device compatible with the connection for outdoor cooking appliances WARNING Please remember this is an outdoor gas grill Many areas of the grill generate extreme heat We have taken every precaution to protect you from the contact areas However it is impossible to isolate all high temperature areas Therefore use good judgment and a certain degree of caution when grilling on this...

Page 25: ...t be turned off at the supply tank If the grill is to be stored indoors disconnect the gas supply tank and store the tank in an upright position in a cool well ventilated outdoor location away from your grill or any other heat source When checking for gas leaks do not use an open flame Use a soapy water solution and apply it to the pipe joints and fittings with a brush and check for bubbles Check ...

Page 26: ... by the sun Your local liquid propane gas dealer will gladly offer you additional safety tips Storing the Liquid Propane Tank Safely Do not store portable liquid propane tanks whether full or empty inside your home the living area of an R V a garage basement or workshop It is unlikely that liquid propane will leak from the tanks If it should leak the fuel could be exposed to sparks from automobile...

Page 27: ...n sun or stored indoors internal pressure is created due to expansion of the propane which in turn may cause the LP gas to be released through the pressure relief valve on the tank The pressure relief valve is a safety device required on 20 lb propane tanks by the Department of Transportation or the National Standard of Canada CAN CSA B339 Cylinders Spheres and Tubes for Transportation of Dangerou...

Page 28: ...in Drip Tray The drip tray collects excessive grease runoff and fallen food particles Allow the tray and its contents to cool before cleaning Loosen the back grill head cover J and slide out the drip tray and then wipe it clean Make sure the tray is installed before using the grill It is highly recommended that you check the tray regularly to avoid any possibility of a grease fire however most of ...

Page 29: ...art Gauging amount of LPG fuel To gauge the amount of propane fuel in your gas tank the grill must be in operation Place your hand at the top of the tank and slowly move down the side until the tank feels cool to the touch This will indicate the approximate amount of propane gas in your tank if 3 4 empty refill Do not use charcoal briquettes or any flammable material with your grill Use of such ma...

Page 30: ... flames 4 Hood closed when grilling Excessive flare up 1 Reconnect the ignition wire to the electrical igniter valve 2 Loosen the ignition pin and adjust the distance then fasten it again 3 Call customer service for a replacement ignition wire 4 Install a new AA battery 5 Change the battery polarity 6 Reinstall the electrode 7 Turn on the regulator valve 1 The ignition wire came off the electrical...

Page 31: ...sembly incorporates an excess flow device designed to supply the grill with sufficient gas flow Rapid changes in pressure can trigger the excess flow device providing a low flame and low temperature Low heat LP gas 1 This model is set for 7 in natural gas usage Please check your natural gas supply system to have correct gas pressure Regulator is not needed for NG model Check the orifice if you ins...

Page 32: ... and does not cover failures due to misuse or improper installation or maintenance This warranty is for replacement of defective parts only We are not responsible for incidental or consequential damages or labor costs This warranty does not cover corrosion or discoloration after the grill is used or lack of maintenance hostile environment accidents alterations abuse or neglect This warranty does n...

Page 33: ...oking grates How to replace the electronic ignition and main burner electrode wire 1 Open the grill hood and remove the warming rack A cooking grates B and flame tamers C as shown in Fig 1 2 Remove the two screws that attach the main burner electrode wire to the main burner as shown in Fig 2 3 From underneath the grill just above the left side cart door remove the two screws holding the ignition h...

Page 34: ... reinstall the main burner electrode with the two screws previously removed Fig 04 6 Plug the wire into the back of the push button igniter where the previous wire was removed Fig 5 7 Reinstall the push button igniter lock nut and push button and then reinstall the ignition heat shield with the two screws previously removed 8 Replace the flame tamers cooking grates and warming rack 34 ...

Page 35: ... EST Monday Thursday 8 a m 5 p m EST Friday 45 63 36 53 57 12 10 56 55 54 52 50 49 51A 20A 19 48 47 43 42 43 44 46 44 26 27 28 32 40 41 39 38 37 34 35 34 33 29 30 31 66 65 64 58 24 25 23 22 21A 19 20 18 16 17 59 60 61 62 11 13 15 13 14A 08 06 06 09 08 05 03 02 02 01 07 07 04 14B EXPLODED VIEW ...

Page 36: ...cket Right 15 2 Door Handle 38 1 Control Panel Bracket Left 14A 4 Door Handle Grommet 37 2 Door Top Pivot Bracket 13 2 Door Magnet 36 1 Grill Firebox 12 2 Cart Support Bracket 35 1 Hood Bracket Right 11 1 Cart Support Beam 34 1 Hood Bracket Left 10 1 Left Side Cart Panel 33 1 Hood Handle 9 1 Left Shelf Front 32 2 Hood Handle Bezel 8 1 Left Shelf 31 2 Hood Handle Bezel Heat Insulating Spacer 7 1 Le...

Page 37: ... 58 26 BB 1 4 20 x 1 2 in Screw 70 2 Side Burner Lid Hinge 57 16 AA 5 32 32 x 3 8 in Screw 69 1 Side Burner Lid 56 1 Hardware Pack 68 1 Side Burner Grate 55 1 Instruction Manual 67 1 Side Burner Igniter 54 1 Warming Rack 66 1 Side Burner Pan 53 2 Cooking Grate 65 1 Right Shelf 52 4 Flame Tamer 64 1 Right Shelf Front 51A 8 Cotter Pin 63 1 Right Shelf Bracket 50 1 Main Burner Electrode Wire A 62 1 S...

Page 38: ...orifices for your selection CSA N A N A N A N A N A 5 N A 1010037 0097709 N A 3218LT 0006554 UL N A 1 N A 1 N A N A 5 3218LT 0221886 3218LT KIT L3218 1 0314075 UL N A 1 N A 1 N A 5 N A L3218 0314075 L3218 1 KIT UL N A N A N A N A N A 1 4 2518 3 0221885 2518 3 KIT UL N A N A 1 N A N A N A 4 P3018 0314073 P3018 KIT UL 1 N A N A N A 1 N A 3 SH3118B 0314076 SH3118B KIT UL 1 1 1 1 1 5 5 Qty Certified S...

Page 39: ...atural gas supply line specifications Please contact a plumber to assure proper pressure at 7 in water column Do not return your grill to the store 39 Take the knobs off valve stems and adjust the screws as shown using the slotted screwdriver Turn the screw clockwise until it stops Make sure to completely tighten the screws Failure to tighten the screws will result in the low heat setting working ...

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