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General safety rules   

 

 

 

Safety is a combination of common sense, staying alert, and knowing how your power tool works. 

SAVE THESE SAFETY INSTRUCTIONS.

 

 

 

WARNING: 

To avoid mistakes that could cause serious injury, do not plug in the power tool 

until the following steps have been read and understood. 

 

 

1.

 

READ and become familiar with this entire instruction manual. LEARN the tool’s applications, 
limitations, and possible hazards. 

 

2.

 

AVOID DANGEROUS CONDITIONS. Do not use power tools in wet or damp areas or expose 
them to rain. Keep work areas well-lit. 

 

3.

 

DO NOT use power tools in the presence of flammable liquids or gases. 

 

4.

 

ALWAYS keep your work area clean, uncluttered, and well-lit. DO NOT work on floor surfaces 
that are slippery. 

 

5.

 

KEEP BYSTANDERS AT A SAFE DISTANCE from the work area, especially when the tool is 
operating. NEVER allow children or pets near the tool. 

 

6.

 

DO NOT FORCE THE TOOL to do a job that it was not designed to do. 

 

7.

 

DRESS FOR SAFETY. Do not wear loose clothing, gloves, neckties, or jewelry (rings, 
watches, etc.) when operating the tool. Inappropriate clothing and items can get caught in 
moving parts and draw you in. ALWAYS wear non-slip footwear and tie back long hair. 

 

8.

 

WEAR A FACE MASK OR DUST MASK as the operation produces dust. 

 

WARNING: 

Dust generated from certain materials can be hazardous to your health. Always 

operate this tool in a well-ventilated area and provide for proper dust removal. Use dust 
collection systems whenever possible. 

 

 

9.

 

ALWAYS remove the power cord plug from the electrical outlet when making adjustments, 
changing parts, cleaning, or working on the tool. 

 

10.

 

KEEP GUARDS IN PLACE AND IN WORKING ORDER. 

 

11.

 

AVOID ACCIDENTAL START-UPS. Make sure the power switch is in the OFF position before 
plugging in the power cord. 

 

12.

 

REMOVE ADJUSTMENT TOOLS. Always make sure all adjustment tools are removed from 
the power tool before turning it on. 

 
 
 
 
 
 
 

240-0041   

 

  (888)315-3080                 

3

Summary of Contents for 240-0041

Page 1: ...th Rotary Attachment DO NOT RETURN TO STORE Questions Problems Please call our customer help line 888 315 3080 M F 8 5 CST or by email partsandservice greatlakestec com SKU 240 0041 Operation and Safe...

Page 2: ...d parts list 22 Warranty 25 Technical data 18 Scroll Saw with Rotary Attachment 240 0041 Motor 120 V 60 Hz 2 A Blade speed 400 1 600 SPM Rotary tool speed 1 100 4 500 RPM Maximum cutting capacity 2 5...

Page 3: ...near the tool 6 DO NOT FORCE THE TOOL to do a job that it was not designed to do 7 DRESS FOR SAFETY Do not wear loose clothing gloves neckties or jewelry rings watches etc when operating the tool Inap...

Page 4: ...17 CHECK FOR DAMAGED PARTS Check for alignment of moving parts jamming breakage improper mounting or any other conditions that may affect the tool s operation Any part that is damaged should be prope...

Page 5: ...could contact the blade if the workpiece should unexpectedly shift or your hand should slip Do not cut a workpiece too small to be held safety Do not reach under the scroll saw table when the motor is...

Page 6: ...ward Do not start the saw with the workpiece pressing against the blade Slowly feed the workpiece into the moving blade Use caution when cutting round or irregularly shaped work pieces Round items wil...

Page 7: ...een insulation with or without yellow stripes is the equipment grounding conductor If repair or replacement of the electric cord or plug is necessary DO NOT connect the equipment grounding conductor t...

Page 8: ...cord in feet meters More than Not more than 25 7 6 50 15 100 30 4 150 45 7 0 6 18 16 16 14 6 10 18 16 14 12 10 12 16 16 14 12 12 16 14 12 Not recommended Make sure your extension cord is properly wire...

Page 9: ...lever C Dust blower and light M Rubber bearing cover D Lower blade holder N Motor E Bevel lock handle O Storage compartment F Bevel adjustment knob P Sawdust port G Base Q Saw table H Rotary tool cabl...

Page 10: ...the blade The saw will be damaged WARNING To avoid injury from accidental starting turn switch OFF and remove plug from power source outlet before making any adjustments 240 0041 888 315 3080 10 A No...

Page 11: ...nt knob 4 to move the table until it is approximately at a right angle to the blade 3 Use a combination square 5 not provided to set the table exactly 90 to the blade 6 If there is space between the s...

Page 12: ...Fig 6 When cutting at angles the blade guard foot should be adjusted so it is parallel to the table and rests flat above the workpiece 1 To adjust loosen the screw 2 tilt the foot 1 so it is parallel...

Page 13: ...and to the dust chute 2 under the rotary tool table 30 if installed If excessive sawdust buildup occurs inside the base use a wet dry vacuum cleaner or manually remove sawdust This will keep your saw...

Page 14: ...ood 1 4 thick or less Use wider blades for thicker materials but this will reduce the ability to cut tight curves Note Thinner blades will have more possibilities for blade deflection when cutting ang...

Page 15: ...lock lever 1 2 To remove a blade Pinned Lift the blade 2 out and away from the upper and lower blade holders 3 Pin less Loosen the upper and lower blade holders 3 and lift the blade out and away from...

Page 16: ...dure to use the rotary tool as a stationary device 1 Loosen the knob on the rotary clamp 2 Insert the rotary tool 1 through the clamp and the opening in the rotary table 2 3 Tighten the knob to secure...

Page 17: ...wood very very slowly into the blade and take extra care not to bend or twist the blade while cutting in order to maximize blade life 7 Teeth on scroll saw blades wear out and the blades must be repl...

Page 18: ...he tool replacing the blade or making adjustments Freehand cutting Fig 21 1 Lay out desired design or secure design to the workpiece 2 Raise the blade guard foot 1 by loosening the height adjustment k...

Page 19: ...6 Position the workpiece on the right side of the blade Lower the blade guard foot against the surface by loosening the height adjustment knob Retighten 7 Follow steps 5 7 under Freehand cutting nter...

Page 20: ...e 5 Position the workpiece against the blade and place the blade guard foot against the top surface of the workpiece 6 Secure the blade guard foot in place by tightening the heigh adjustment knob Remo...

Page 21: ...Turn the saw on its side and rem 2 Squirt a generous amount of SAE 20 oil lightweight motor oil Let the oil soak in overnight 3 4 Brushes Fig 25 Check the condition of the carbon brushes after 50 hour...

Page 22: ...240 0041 888 315 3080 22 Exploded view and parts list...

Page 23: ...her 5 6 58 240 0041 058 Screw M4x8 4 19 240 0041 019 Rotary Tool Dust Port 1 59 240 0041 059 Spring Pin M5x12 4 20 240 0041 020 Screw M5x25 4 60 240 0041 060 Blade Holder 2 21 240 0041 021 Rotary Tabl...

Page 24: ...crew M5x16 5 94 240 0041 094 Table Bevel Lock Handle 1 134 240 0041 134 Copper Sleeve 4 95 240 0041 095 Spring 1 135 240 0041 135 LED Circuit Board 1 96 240 0041 096 Bolt 1 136 240 0041 136 Screw ST2...

Page 25: ...losses injuries to persons property or costs This warranty does give you specific legal rights and you may have other rights which vary from state to state Be careful tools are dangerous if improperl...

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