Masport Calais Owners & Installation Manual Download Page 32

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Masport P36-3 Gas Inbuilt

P36-3 BURNER ASSEMBLY & LOG SET

Part #

Description

PARTS LIST

513-560/P

Valve Assy - NG

513-562/P

Valve Assy - LPG

52) *

Valve Tray -NG

53) 430-055

Gasket - Valve Access Plate

54) 910-421

Pilot ON/OFF 3" Extension Knob

55) 910-422

HI/LOW 3" Extension Knob

57) 910-378

S.I.T. Valve - NG

910-380

S.I.T. Valve - LPG

58) *

Valve Bracket

59) *

Firebox Base

65) *

Pilot Bracket

66) 910-038

Pilot Assy-NG 3 way flame-S.I.T.

910-039

Pilot Assy-LPG 3 way flame-S.I.T.

904-240

Orifice #37 - NG (Burner)

904-390

Orifice #52 - LPG (Burner)

910-036

Pilot Orifice - NG

910-037

Pilot Orifice - LPG

936-170

Orifice Gasket

67) *

Pilot Holder

68) W840470

Pilot Assembly Gasket

79) 512-525

Burner Assy - NG

82) 511-030

Burner Grate Assy

84) *

Rear Log Support Assy

85) 512-930

Log Set

86) 910-386

Thermocouple

87) 910-341

Thermopile

92) 902-236

Rear Log

93) 902-240

Middle Right Log

94) 902-242

Front Left Log

95) 902-239

Center Left Log

96) 902-238

Center Right Log

97) 902-241

Front Bottom Log

98) 902-237

Middle Left Log

*Not available as a replacement part.

Summary of Contents for Calais

Page 1: ... informationconsultanauthorisedinstaller service agency or the gas supplier FORYOURSAFETY Do not store or use gasoline or other flammablevapoursandliquidsinthevicinity of this or any other appliance Installation and service must be performed by an authorised installer service agency or the gas supplier P36 Gas Inbuilt Head Office Australia 54 Boundary Rd Braeside P O Box 553 Mordialloc 3195 Head O...

Page 2: ...he warmth and charm of a wood fireplace at the flick of a switch The model P36 has been approved by the Australian Gas Association for both safety and efficiency It promises to provide you with economy comfort and security for many trouble free years to follow Please take a moment now to acquaint yourself with these instructions and the many features of your Masport Fireplace ...

Page 3: ... Gas Fire 6 ManufacturedHomeAdditionalRequirements 6 Clearances 6 MantelClearances 7 MantelLegClearances 8 FramingandFinishing 8 Unit Assembly Prior to Installation TopStandoffAssembly 9 Top Facing Support Side Nailing Strip Assembly 9 FlueingIntroduction 9 ExteriorFlueTerminationLocations 10 Direct Flue System Flex 11 Flueing HorizontalTerminations 12 Co Axial Flue System 13 VerticalTerminations ...

Page 4: ...ace We have printed a copy of the contents here for your review The label is AustraliaOnly located on the front inside base of the unit visible when the bottom louvre is open DATA BADGE NOTE Masport units are con stantly being improved Check the label on the unit and if there is a difference the label on the unit is the correct one ...

Page 5: ...ed person 3 THISAPPLIANCEISNOTINTENDEDASA FIREPLACEINSERT DONOTCONNECT TO MASONARY FLUE 4 This appliance must be connected to the specified flue and termination cap to the outside of the building enve lope Never flue to another room or inside a building Make sure that the flue is fitted as per Flueing instruc tions 5 Inspect the flueing system annually for blockage and any signs of deterioration 6...

Page 6: ...e e g wood met al concrete This may be the floor or raised up on a platform to enhance its visual impact If the appliance is going to be in stalled on carpeting combustible linoleum tile or other combustible material other than wood flooring the appliance must be in stalled on a metal or wood panel extending the full width and depth of the appliance 4 TheP36CoAxialFlueGasFireplacecanbe installed i...

Page 7: ... 2 COMBUSTIBLE MANTELS These drawings are to scale at 1 6 one inch 6 inches Mantel can be installed anywhere in shaded area or higher using the above scale Note Ensure the paint that is used on the mantel and the facing is heat resistant or the paint may discolour Also the material from which the mantel is made from must be heat resistamt to 85 o C Diagram 1 Diagram 2 INSTALLATION ...

Page 8: ... the finished surface to be flush with the front of the unit Total facing thickness can vary from 1 2 13mm to 1 1 4 32mm thick Maximum38mmprojectionat51mmminimum clearance 3 For exterior walls insulate the enclosure to the same degree as the rest of the house apply vapour barrier and drywall as per local installation codes Do not insulate the fireplace itself 4 The top of the unit must not be clos...

Page 9: ...e mounted in 3 different positions depend ing on the thickness of the facing material For C screw position the top facing support is reversed 1 Mount Top Facing Support using the 3 suppliedscrewsintothethreepre punched screw holes on the top front of the unit Use hole positions A B or C depending on your facing depth 2 Use the same screw hole position for the Side Nailing Strips as was used for th...

Page 10: ...dow door or non mechanical air inlet or any other opening into a building with the exception of sub floor ventilation see also Note I Appliances up to 150 MJ h input 500 Appliances over 150 MJ h input 1500 k Vertically below an openable window door or non mechanical air inlet or any other opening into a building with the exception of sub floor ventilation see also Note I see table below Clearance ...

Page 11: ...f Mill Pac 1 8 plated screws 8 9 screws 8 x 1 1 2 Drill Point Stainless Steel 4 If longer runs are needed the Direct Flue system Flex 946 516 includes all the parts needed to install the P36 with a maximum 3 0m run 1 175mm dia flexible liner 3 0m length 2 100mm dia flexible liner 3 0m length 3 spring spacers 7 4 thimble 2 5 AstroCap termination cap 1 6 screws 12 7 tube of Mill Pac 1 8 plated screw...

Page 12: ...ed on pages 6 to 8 Horizontal flue must be supported every 3 feet 0 9 meters NOTE If you are installing the P36 into a Masport Mantel Kit use the minimum horizontal flue height centre line of 40 1 2 1029mm Remember to include the mantel base in your calculations and to maintain the 3 76mm clearance to the underside of the mantel top A flue guard should be used when ever the termination is lower th...

Page 13: ...if two 90o elbows are used 3 Minimum distance between elbows is 2 ft 0 6m 4 Determine the permitted range of horizontal termination arrangements by using chart on page 12 and deducting 3 ft 0 9m from the maximum horizontal distance for the second 90o elbow Maintain clearances to combustibles as listed on pages 6 to 8 Horizontal flue must be supported every 3 feet 0 9 meters A flue guard should be ...

Page 14: ...bows equal one 90o elbow as per diagram 1 The P36 is approved for a 37 ft 11 3m straight vertical including a 20 0 5m horizontal offset using two 90o elbow two 45o elbows equal one 90o elbow as per diagram 2 Flue must be supported at offsets Maintain clearances to combustibles Note Masport Co Axial Flue System Flex is only approved for horizontal terminations Diagram 1 Diagram 2 INSTALLATION ...

Page 15: ...ht vertical as per the diagram 3 The shaded area in diagram 3 shows all allowable combinations of straight vertical and offset to vertical terminations Maximum two 45o elbows allowed Flue must be supported at offsets Maintain clearances to combustibles as listed on pages 6 to 8 Diagram 3 ...

Page 16: ...1mm diameter for flex hole is acceptable Note a Thehorizontalrunoffluemustbe level or have a 1 4 inch rise for every 1 foot of run towards the termination Never allow the flue to run downward This could cause high temperatures and may present the possibility of a fire b The location of the horizontal flue termi nation on an exterior wall must meet all local and national building codes and must not...

Page 17: ...p spacer must be installed in the floor or ceiling of every level To install the Firestop spacer in a flat ceiling or wall cut a 10 inch square hole Frame the hole as shown in Diagram 3 and install the firestop 4 Assemble the desired lengths of pipe and elbows Ensure that all pipes and elbow connections are in the fully twist locked position and sealed 5 Cut a hole in the roof centered on the smal...

Page 18: ...you have an incorrect flame pat tern contact your Masport dealer for further instructions Incorrect flame pattern will have small probably yellow flames not coming into proper contact with the rear burner or thermopile or thermocouple AERATION ADJUSTMENT The air shutter can be adjusted Open the air shutter for a blue flame or close for a yellower flame The burner aeration is factory set but may ne...

Page 19: ...are 4 Install the 2 brick retaining clips one on each side INSTALLATION LOG SET INSTALLATION Read the instructions below carefully and refer to the diagrams If logs are broken do not use the unit until they are replaced Broken logs can interfere with the pilot operation The gas log kit Part 512 930 contains the following pieces a 02 49 Rear Log 902 236 b 02 55 Middle Left Log 902 237 c 02 50 Front...

Page 20: ... 53 02 49 02 51 02 53 02 55 02 53 02 50 02 55 02 53 02 50 02 55 02 53 02 49 02 51 02 53 02 51 02 54 Notch Bracket Bracket 02 49 02 51 02 49 02 51 4 Place Log 02 51 on the front right side of the burner Push the back of the log against the 2 brackets with the notch on the bottom right side of the log fitting into the right side of the grate 6 Place the bottom left front edge of Log 02 55 against th...

Page 21: ... the backofthetoptrim piece and to the bottom trim piece then attach trim to thetopandbottom of Flush door FlushLouvres 1 Install the top louvre by sliding the two bracket clips into the brackets located un derneath the top of the firebox 2 The bottom louvre has a hinge that is at tached 2 screws per hinge to the lip on bottom of the unit Note Top and bottom louvres are different INSTALLATION 10 P...

Page 22: ...th the Bay glass option The optional Bay door is an overlay on the flush front The standard flush door and glass must remain on the unit 1 Hook the top of the bay door over the flush door flange and swing the bottom against the bottom flange of the flush door 2 Secure to the flush door bottom bracket with 2 screws provided 3 Slide the valve extension knobs onto the valve knobs Note If any maintena...

Page 23: ...w 4 Repeat step 3 for the right side faceplate Secure bottom of faceplate with screw 5 Slide top piece of faceplate into side faceplates by fitting mounting plates into brackets 6 Push in both side faceplate pieces and completely tighten screws 7 Re install top louver 8 Close bottom louver Side piece Faceplate Back View Bracket on back of side faceplate Top piece Faceplate NOTE Do not push in side...

Page 24: ... 3 5 Install hinge to bracket then secure with screw New hinge bracket Left side shown 6 Place something underneath bottom grill to prevent scratching 7 Line up hinge holes in bottom grill holes 8 Place screws half way in do not secure completely Hinge 9 Place bracket over screws then push to the side against faceplate to lock in place as per diagram 10 Tighten screws Screws will easily be tighten...

Page 25: ...r and the receptacle box protection from extreme heat is very im portant Run wires from the fireplace to that location Use Thermostat Wire Table 2 Connect the two wires to the gas valve See diagram below CAUTION Do not connect millivolt remote control wires for gas appliance to a 240V power supply 3 Install alkaline batteries in both the receiver and the transmitter Install the receiver and its co...

Page 26: ...C power supply is needed for the fan blower operation Caution Ensure that the wires do not touch any hot surfaces and are away from sharp edges WARNING ElectricalGroundingInstructions This appliance is equipped with a three pronged grounding plug for your protectionagainstshockhazardandshouldbepluggeddirectlyintoaproperly grounded three prong receptacle Do not cut or remove the grounding prong fro...

Page 27: ...our fan speed control Burner Tray The burner tray is positioned directly under the burner tube s and logs and is made of a different gauge material from the rest of the firebox and body Therefore the varying thick nesses of steel will expand and contract at slightly different rates which can cause tick ing and cracking sounds You should also be aware that as there are temperature changes within th...

Page 28: ...1 1 Turn OFF the flame switch 2 Push in gas control knob slightly and turn to OFF position CAUTION Hotwhileinoperation Donottouch SevereBurnsmayresult Due tohighsurfacetemperatureskeepchildren clothingandfurniture gasoline and other liquids having fammable vapors away Keep burner and control compartment clean See installation and operating instructions accompanyingappliance LIGHTING INSTRUCTIONS A...

Page 29: ...s not covered under warranty FIREBOX PAINT The interior of the firebox is subject to extremely high flame temperatures While the painted surface is designed for high durability the combustion conditions can cause deterioration of the paint finish This is not unique to Masport Gas Fires If the surface discolors or blisters simply scuff any loose paint from the firebox and lightly respray with Maspo...

Page 30: ...ect the appliance per formance 9 Reinstall the 10 hold down screws 10 Hook up the 2 TP and 2 TH wires to the appropriate connections on the valve 11 Reinstall the front log stand 12 Install Burner grate assembly 13 Hook up the gas line and check for gas leaks with a soap and water solution or a gas leak detector Do not use open flame for leak testing 14 Fire up the unit temporarily 15 Check the ma...

Page 31: ... Power Cord 240 V 14 510 026 Hinge Bracket Left Right 15 948 253 Door Handle 17 Wire Holder Clip 20 510 033 Top Nailing Strip 21 510 064 Side Nailing Strip 22 510 153 Baffle Plate 23 510 011 Standoff Top 24 511 044 Standoff Side Back 27 Outer Flue Collar 28 Inner Flue Collar Assembly 30 Gasket for Flue Collar 31 FlueMountingPlate 513 928 Brick Panel Set Optional 33 902 323 Brick Panel Back 34 902 ...

Page 32: ...flame S I T 910 039 Pilot Assy LPG 3 way flame S I T 904 240 Orifice 37 NG Burner 904 390 Orifice 52 LPG Burner 910 036 Pilot Orifice NG 910 037 Pilot Orifice LPG 936 170 Orifice Gasket 67 PilotHolder 68 W840470 Pilot Assembly Gasket 79 512 525 Burner Assy NG 82 511 030 Burner Grate Assy 84 Rear Log Support Assy 85 512 930 Log Set 86 910 386 Thermocouple 87 910 341 Thermopile 92 902 236 Rear Log 9...

Page 33: ...109 940 098 P Center Glass Decorative 111 902 285 Brick Panel Bay 510 938 Bay Front Trim Brass 510 949 Bay Door Trim Steel 112 Bay Front Trim Top Bottom 510 936 Bay Door Trim Gold 113 Bay Door Trim Gold Bottom 114 Bay Door Trim Gold Top 510 907 Bay Louvres Black 510 905 Bay Louvres Gold Black 510 906 Bay Louvres Brass Black 510 908 Bay Louvres Steel Black 115 Bay Louvre Assy Top 116 Bay Louvre Ass...

Page 34: ...rround Black 146 Barcelona Assy 148 Barcelona Louvre Assy 510 932 Flush Glass Trim Gold 2 Set 150 Flush Glass Trim Gold 904 196 Magnet 1 round 510 934 Flush Glass Trim Brass 2 Set 510 947 Flush Glass Trim Steel 2 Set 152 Flush Glass Trim Brass 904 196 Magnet 1 round 510 950 Finishing Trim 3 piece Brass 510 986 Finishing Trim 3 piece Black 510 909 Finishing Trim 3 piece Steel 510 910 Finishing Trim...

Page 35: ... Top 203 942 591 Cast Faceplate Left 513 991 Cast Grills Set Black Metallic 204 942 631 Top Grill Black Metallic 942 641 Bottom Grill Black Metallic 513 956 Cast Faceplates Set Black Enamel 201 942 586 Cast Faceplate Right 202 942 576 Cast Faceplate Top 203 942 596 Cast Faceplate Left 513 996 Cast Grills Set Black Enamel 205 942 636 Top Grill Black Enamel 942 646 Bottom Grill Black Enamel ...

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Page 39: ...Service Agent This Express Warranty Does Not Cover 1 Defects malfunctions or failures caused by incorrect installation normal wear and tear misuse neglect accidental damage or failure to follow the fuel selection product operating and maintenance instructions or resulting from installations repairs or modifications to the equipment carried out by unauthorised persons 2 Defects malfunctions or fail...

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