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Mash Five Hundred 400, User Manual

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Mash Five Hundred 400 User Manual Download Page 4

 

1 

I

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Main Technical Data

Length 

2130mm 

Bore * Stroke 

85.0×70.0 

Width 

740mm 

Compression ratio 

8.8:1 

Height 

1130mm 

Max power 

19.5Kw/7000R/min 

Wheelbase 

1420mm 

Max torque 

30.0N.m/5500r/min 

Gross weight 

160kg 

Idle Speed 

1500±150r/min 

Max loading weight 

151kg 

Displacement 

397.2cc 

Front wheel type 

100/90-19/280 

Spark plug type 

DPR8Z 

Rear wheel type 

130/70-18/290 

Spark plug gap 

0.6mm-0.7mm 

Lubricant volume 

2.2

L 

Valve gap 

Intake valve: 0.07-0.10 mm 

Fuel tank volume 

13L 

Exhaust valve: 0.08

～

0.12mm 

End level transmission ratio 

2.533 

Overcurrent protection 

15A/10A 

Initial level transmission ratio 

2.667 

Battery 

12V 9Ah 

 

 

Headlight 

12V55W 

 

 

Taillight/Brake signal light 

12V 5W/21W 

 

 

Position indicator 

12V 5W 

 

 

Turning signal light 

12V 

10

W×4 

 

 

Turning instruction light 

12V 1.7W 

 

 

Meter light 

12V 3W 

 

 

Far-reaching light instruction 

12V 1.7W 

 

 

Minimum ground clearance 

160mm 

Summary of Contents for Five Hundred 400

Page 1: ...torcycle For your safety please pay a great importance to the cautions as follows Warning Any ignorance of the mentioned below information may lead to safety problems Caution Any ignorance of the ment...

Page 2: ...p Instruction 14 Direction Indicator 14 Horn Button 15 Overtaking lamp switch 15 Electric Start Button 15 Emergency Cut off Switch 15 Fuel 16 Checking fuel level 17 V Correct driving 18 Engine startin...

Page 3: ...Fuse 48 Brake lamp adjustment 48 Headlamp dimming 49 Position lamp bulb 50 Taillight Taillight bulb 51 Front and rear lamp bulb 52 Side stand 52 Bolts nuts and fasteners 52 Vehicle washing 52 Mainten...

Page 4: ...Z Rear wheel type 130 70 18 290 Spark plug gap 0 6mm 0 7mm Lubricant volume 2 2L Valve gap Intake valve 0 07 0 10 mm Fuel tank volume 13L Exhaust valve 0 08 0 12mm End level transmission ratio 2 533 O...

Page 5: ...the engine Do not use sub standard or polluted engine oil Always use decent engine oil so the engine s performance and longevity can be ensured If any failure occurs under the inappropriate usage of p...

Page 6: ...Dress Always wear helmet gloves and safety goggles throughout Do not suggest wearing the uniform which can easily affect operation it s very dangerous if uniform was hitched by brake beam or driving c...

Page 7: ...be dangerous When driving on the circuitous uneven road it is not safe if you do not follow safety caution To drive safely on this circuitous uneven road driver should reduce the speed a half as norma...

Page 8: ...n or control function Do not add electric equipment in case that would exceed capacity of vehicle electric system lower light luminance and engine power The vehicle is designed without side car or tra...

Page 9: ...Parts Position Left rear view mirror Meter Ignition Steer switch Right rear view mirror Left handlebar Clutch lever Horn switches Throttle twist grip Front brake lever Engine starter switches Fuel tan...

Page 10: ...7 Seat assy Front wheel Rear wheel Muffler Pedal rear brake...

Page 11: ...8 Real shock absorber Front shock absorber Side stand Gearshift pedal Front turn light Rear turn light...

Page 12: ...turn to left Green 4 High beam indicator light on when Far light is switched on 5 Neutral indicator It is lit up when in the neutral position 6 Tachometer It shows the speed rpm of the engine 7 Fuel g...

Page 13: ...10 Fuel gauge High beam indicator Neutral indicator Zero Knob Turn indicator Speedometer Odometer Trip mileage meter Tachometer FAI EFI Indicator...

Page 14: ...of Action So during riding do not move the main switch Key in case of accident If it s necessary rider should stop the motorcycle before taking out the key Before take out from motorcycle make sure t...

Page 15: ...t Lamp Instruction Press the button the use of far and near light switch can control the distance light headlight on full beam headlight on lower beam Direction Indicator Use indication switch when tu...

Page 16: ...ess horn button it will make a sound Overtaking lamp switch According to Ultra Lights headlights flashing to indicate the vehicle in front to overtake Electric Start Button Push this button make the e...

Page 17: ...he engine cannot be started Fuel Fuel filling The capacity of the fuel tank is 13L Lead free gasoline of No 93III RON 93 or above is required for the motorcycle To fuel the vehicle support it by the m...

Page 18: ...rease intake air and restart the engine again if the engine started but stalled during idling in cold seasons and keep the engine running at a higher speed so as to warm up the engine for about 10 sec...

Page 19: ...motorcycle has not been ridden for more than 350km 2 When riding in each gear the speed should less than 80 of its allowed speed the opening of the throttle should be less than 80 and shift the gear i...

Page 20: ...lation moreover tire pressure inspection is also crucial Both factors mentioned above is key to the motorcycle performance and safety 5 Brake system checking to see if the brake system is working norm...

Page 21: ...ngine is just switched off because the engine and muffler are still quite hot then Before you repair or mend the engine should be switched off and the key should be pulled out If the problems still ex...

Page 22: ...side stand can t be moved smoothly please check the lubrication of the side stand joint Shift the gear properly according to the motor speed In order to keep the fuel consumption at a lower state and...

Page 23: ...f you need the motorcycle roll march in a lasting decelerating state or decelerates quickly you may use the vehicle brake and use the engine brake at the same time Caution When the motorcycle running...

Page 24: ...de stand on slopes sandy rough or soft ground the vehicle is prone to fall down In unavoidable situations necessary steps must be taken to ensure the stability Rearview mirror Before driving must adju...

Page 25: ...ing Spark Plug I I I Replace every 3 000km driving Engine lubricant oil 1st inspection 1000km then change it every 3000km riding Oil filter R Replace every 3000km driving Tensioned timing Remark 3 I I...

Page 26: ...o maintenance by persons from MASH Service Station If the user has special service tools maintenance accessories or maintenance ability it can repair it by itself To ensure safety this item is only su...

Page 27: ...t wrench Visually check whether there is any damage with the spark plug insulator and ablation with the electrodes If yes replace them Check the spark plug electrode gap with a plug gauge Spark plug e...

Page 28: ...gine and for that reason it is necessary to check the motorcycle for Engine oil periodically and renew the oil once every 800 1000 km of drive by the following procedures Note When replacing the engin...

Page 29: ...Oil ruler must be mounted properly or the oil ruler will fail to function and strengthen wear out of the engine Cleaning the sump Drain off the engine oil thoroughly Disassemble each parts Clean each...

Page 30: ...Therefore the valve clearance must be checked periodically The valve clearance should be inspected and adjusted by a Mash Dealer The specified valve clearance is 0 07 0 10mm for intake valve and 0 08...

Page 31: ...Cleaning Wash the filter in clean washing oil and wipe it dry with dry cloth Caution The air filter element for use must be intact or the engine will suck in dust and dirt resulting a shorter service...

Page 32: ...ntaining and diagnostic instrument check whether the ignition advance angle is between 0 15 If the ignition advance angle is more than 15 it indicates the throttle valve s intake flow at idle speed is...

Page 33: ...nst the other side of the free stroke measure the distance the straight line staggers i e the throttle bar free stroke Free stroke 2 6mm If the free stroke is insufficient or too big make adjustment A...

Page 34: ...ake the engine speed increases suddenly Brake system The front brake is disk type and the rear brake is drum type due to the abrasion of the brake shoes the brake fluid will be getting less as time go...

Page 35: ...nd to low that means weeping exists in brake system check the leaking situation or brake system if this situation happens the one should check the leaking source or the damage situation of system as w...

Page 36: ...into the upper position of cylinder then tighten the cover with special attention for diaphragm to avoid no foreign matters in Caution 1 The brake fluid shall be DOT 4 non petroleum base brake fluid 2...

Page 37: ...to confirm the move of the brake pedal whether is good If not it could be adjusted by adjusting the rear brake adjustment nut Twirling the nut to adjust the pedal stroke Pushing the brake pedal by ha...

Page 38: ...nged Please go to the designated special maintenance station And it is better to use the parts from our company Caution Please change the brake shoe in time if it has been touched the wear limit Other...

Page 39: ...heck the tire for cuts embedded iron nail or other sharp articles Caution The tire pressure measured when the tire is cooled down shall be the correct tire pressure Spoke Check the wheel for loosened...

Page 40: ...nut and turn the adjusting nut to adjust to a satisfied free stroke And then screw up the retaining nut and mount the protective rubber lagging Coarse adjustment If a satisfactory free stroke can t b...

Page 41: ...t thus damaging the clutch Driving chain Driving chain tension inspection Park the motorcycle on level ground with main stand and shift the transmission to the neutral position Check the driving chain...

Page 42: ...remove dust and mud and then air dry it check the chain for abrasion or cracking and replace it in case of damage Remount the chain and coat it with chain specific lubricant while mounting the chain...

Page 43: ...eces its opening end shall be in the opposite direction with the normal movement of the driving chain Battery Checking Open the left side cover Clean away dust and corrosive from the surface of the ba...

Page 44: ...ulator Therefore it is quite important to ensure sufficient electric quantity of accumulator otherwise startup is impossible 2 Never fill in tap water because this will shorten the accumulator s life...

Page 45: ...e the fuse holder on the side of the battery and replace the fuse tube If the new fuse tube is broken again as soon as it is fitted on it means that somewhere of the electric parts is shorted unexpect...

Page 46: ...adjustment of the braking light switch the brake needs to be first checked to make sure that the free operating stroke is ensured within the specified range If the braking light switch does not work w...

Page 47: ...disassemble the bulb Install the new bulb in reverse order Headlight bulb 12V55W Position lamp bulb Unplugging the sidelight seat Unplugging the sidelight bulb Taillight Taillight bulb Loosen the scr...

Page 48: ...ont and rear lamp bulb Loosen the screws remove the lamp lampshade Lightly press bulb rotate in counter clockwise Install new bulb in opposite order as below Front and rear lamp bulb12V10W Side stand...

Page 49: ...and ECU etc The high press would let the water get into the parts and lead to the failure of function and premature aging Please use ordinary detergent brands to clean your motorcycle for the dirtiest...

Page 50: ...chain Dismantle the battery and put it in a shady cool and well ventilated place It is suggested that the battery be charged once a month to preventing it from over discharged and out of function Cle...

Page 51: ...accident Take back the stander ride on motorcycle Turn on turning light release brake make sure the safe situation and then drive Warning Put side stander in original position if not it will cause ac...

Page 52: ...ect Centrifugal force increase one reason is turning radius increase another reason is speed So when turning keep low speed and close inner side Postulate of brake friction Use the friction between ti...

Page 53: ...50...

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