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Mash Fifty 50 CC, User Manual

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Mash Fifty 50 CC User Manual Download Page 45

45 

 

 

When having brakes issues, please contact your MASH dealer. 
 

The motorcycle is provided with brake lining wearing limit indicator in the rear 
brake. To check the wearing of brake lining, do as follows:  

 

 

1.  Check for correct adjustment of the rear brake.  

 
2.

 

Operate the brake and check if the limit extension line is in the 

allowed range, as shown in Fig. 

 

 

 

 

 

 

 

 

 

 
 
 

Summary of Contents for Fifty 50 CC

Page 1: ...User Manual...

Page 2: ...er of a MASH which embodies a new spirit a new trend a motorcycle with a cool new look and new design philosophy Vintage a new concept synonymous with freedom and individuality Please read this manual...

Page 3: ...running in method please refer to Running in of a new vehicle Please carefully read this manual and strictly observe all instructions Special attention should be paid to the contents emphasized with t...

Page 4: ......

Page 5: ......

Page 6: ...deal means of transport but it can also give you huge riding pleasure Before riding your motorcycle for the first time please become familiar with all stipulations and requirements mentioned in this i...

Page 7: ...rols 12 Chapter 4 Recommendations for Fuel and Engine Oil 23 Chapter 5 Running in of New Motorcycle 25 Chapter 6 Inspection before Driving 27 Chapter 7 Essentials of Driving 28 Chapter 8 Inspection an...

Page 8: ...io 9 0 1 Idle speed 1 450 RPM Power max 2 1 kW at 6 800 RPM Torque max 3 1 Nm at 5 000 RPM Ignition CDI Speed max 45 km h Spark plug A7TC Battery 12v 8ah Front tire 90 90 18 Rear tire 3 25 18 Oil engi...

Page 9: ...fic free environment Understand what a safe speed is Drive at all times at a speed which is consistent with the prevailing weather conditions road conditions and your skill level Keep within safe para...

Page 10: ...tion of metal nameplate The chassis number or VIN code and engine number are necessary for registration of your motorcycle The numbers are also needed when ordering components or spare parts Write the...

Page 11: ...e Right side gear lever Carburettor Front wheel Rear wheel Air filter Fuel tank switch Battery and fuse box Front Footrests Drain plug Rear footrest Front brake lever Clutch Lever Rear view mirror Spe...

Page 12: ...icates the total distance traveled by the motorcycle 4 Turn signal indicators Lights up to warn rider that indicators are flashing Warning If one of front and rear turning lights is defective or broke...

Page 13: ...ht comes on when gears are in neutral Ignition switch FIG 1 There are four positions as shown in following sketches OFF Position All circuits are disconnected and the key can be removed ON Position Al...

Page 14: ...ow beam is lit 3 Turn signal switch When the switch is turned to left position the left turning signal lamps are lit and the indicator lamp on instrument panel flashes When the switch is turned to rig...

Page 15: ...ently At this point release the lever in its initial position Note The choke must be returned to the off position while driving otherwise poor running and increased fuel consumption will be the result...

Page 16: ...It is an emergency switch If the switch is pressed in position the starting circuit is completely cut off and the starter motor cannot be started Do not put the switch in this position during driving...

Page 17: ...speed To accelerate turn the grip towards yourself To decelerate turn the grip away from yourself Fuel tank cap To open the fuel tank cap insert the key and turn it clockwise Then the fuel tank cap c...

Page 18: ...Because of the ratchet mechanism you cannot move two or more gears in one operation To shift from second gear to first gear or from first gear to second gear it passes the neutral position and does n...

Page 19: ...engaging into a lower gear during high speed driving when you release the clutch there will be a sudden increase in engine speed Before engaging a low gear slow down the motorcycle to prevent unnecess...

Page 20: ...park the vehicle on sloped ground always point the motorcycle in an uphill direction and engage first gear to prevent it from sliding down Always check that the side stand is folded up correctly befo...

Page 21: ...hoose from Park the vehicle on its central stand or side stand and turn the spring tension ring to the required position The first stage is the softest and the fifth stage is the hardest The second st...

Page 22: ...22 Tool kit The tool box is behind the right side cover...

Page 23: ...re are three viscosity levels suitable for the engine namely SAE15W 40 SAE10W 30 and SAE5W 30 Refer to the figure below Gasoline is inflammable and explosive When handling gasoline take all sensible p...

Page 24: ...t The quality of engine oil is a major factor influencing the service life of the engine Replace engine oil according to the maintenance periods stated in the maintenance table please refer to Page 34...

Page 25: ...creased Apply some load to engine parts to guarantee good fitting This is every important but do not apply excessive load to the engine Avoid driving at a low speed Running at a low engine speed with...

Page 26: ...adjusted all fasteners be tightened contaminated engine oil be replaced and filter element be replaced Performing the initial service at the recommended 1 000 km can guarantee a long engine life and t...

Page 27: ...clearance of rear brake pedal and front brake grip 2 No spongy feeling 3 No leakage Indicators Neutral gear gear position oil level indicators or turning signal indicators Accelerator 1 Proper free pl...

Page 28: ...in advance Observe the traffic laws and speed limits Engine starting Make sure the fuel cocks are both open and the engine shutdown switch is in the position Insert the ignition key in ignition switc...

Page 29: ...e choke lever as previously explained After the engine is started return the lever half way and wait for the engine to become warmed up before putting the lever to the original position The colder it...

Page 30: ...ding down a slope Shift from a high gear to a low gear to make sure that your speed is not too great If you change down too early the engine speed will become excessive and rapid deceleration will res...

Page 31: ...king distance It is dangerous to use the front brake or rear brake only as this will tend to make skidding more frequent Always try to use both brakes together and apply them in an even manner The fas...

Page 32: ...eed driving or in a dusty environment the maintenance should be carried out more frequently Your distributor can give your further guidance It is essential that the inspection and maintenance is done...

Page 33: ...ce after 4 years Oil hose R R R Oil filter strainer C C C Chassis bolt and nut T T T Brake I I I Front fork I I Tyres I I I Driving chain I I I Tighten and lubricate every 1000km Steering gear I I I R...

Page 34: ...dometer gear case and wheel bearing Grease 2 Brake pedal Grease or Engine oil 1 2 Steering gear Lubricate every two years or every 10 000 km Reference IPONE 1 Spray Cables 2 Multifunction grease 3 Spr...

Page 35: ...ted from contacting the skin During operation wear safety helmet and safety clothing If the fluid level drops below the lower limit fill with distilled water to the upper limit Never use tap water Pre...

Page 36: ...lk or vegetable oil containing magnesia 4 Keep away from reach by children Direction for use of a maintenance free battery No electrolyte filling is necessary before and after battery use To prolong t...

Page 37: ...s very white or even glowing it means the spark plug was working in overheated conditions Standard spark plug for the motorcycle is carefully selected and suitable for most operations If the color of...

Page 38: ...so as to thoroughly drain old oil from the engine The method is as follows 1 Park the motorcycle by using the central stand 2 Remove oil filler cap Warning Engine oil window shows the oil level When...

Page 39: ...efore gently tightening the top cover Note Always check the oil level to make sure the oil quantity is correct Start the engine and allow it running idle speed for several seconds 5 Stop the engine an...

Page 40: ...ter Correct braking operation is very important to safe driving Be sure to carry out regular inspection of brake system by qualified distributor If the brake system or brake lining needs repair you ar...

Page 41: ...of brake lever measured at lever bracket shall be 10 20mm A hydraulic brake system should be checked every day as follows 1 Check for leakage in the front wheel brake system 2 Check for any leakage or...

Page 42: ...ld not exceed the interval specified in the maintenance schedule of the manual It is harmful if brake fluid is drunk by mistake or contacts the eyes or skin If it is drunk by mistake spit it out by fo...

Page 43: ...ks the brake lining should be replaced with new ones Do not drive immediately after replacing disk brake pads Press the brake lever several times to allow the brake lining to fully grip the disc and f...

Page 44: ...lamp is lit immediately when pressure is applied but before the lever is fully pressed Rear Brake Adjustment of rear wheel brake If the rear brake is drum brake to adjust the rear wheel brake pedal se...

Page 45: ...le is provided with brake lining wearing limit indicator in the rear brake To check the wearing of brake lining do as follows 1 Check for correct adjustment of the rear brake 2 Operate the brake and c...

Page 46: ...switch Rear brake light switch is located at the right side of chassis Adjust rear brake light switch as follows Lift or lower the switch so that when the brake pedal is pressed the lamp is lit before...

Page 47: ...of any trouble with the electrical system check the fuse first If the fuse is blown out replace it with the spare fuse 15A in the fuse box Precaution Always replace the blown fuse with a new one of t...

Page 48: ...the electric system and premature bulb damage may be caused For turning signal lights tail light and brake light when installing the plastic lens cover do not excessively tighten the fixing screws ot...

Page 49: ...also increase Therefore the air filter element should be checked and cleaned every 3 000 km as follows 1 Remove the left side panel 2 Unscrew the air filter outer cover screw 1 and take out the air fi...

Page 50: ...the filter element to avoid damaging Soak the filter element in engine oil tank and squeeze oil out keeping it slightly wet Recommended oil IPONE AIRFILTER CLEAN LIQUIDE FILTER OIL Precaution During...

Page 51: ...should be avoided Please note that there are two adjustment items for carburetor i e accelerator wire clearance and idle speed Carry out adjustment after the first 1 000 km and every 3 000 km thereaft...

Page 52: ...ing screw to keep the engine running at 1 400 100 rpm Adjustment of accelerator wire 1 Locking nut 2 Adjuster 1 Loosen the locking nut 2 Rotate the adjuster to make the wire clearance between 0 5 1 0...

Page 53: ...djustment as follows Loosen the nut 1 and adjust the tension by turning the tension ring of the lever 2 clockwise Once the adjustment has been made tighten the lock nut 1 then wrap them with the rubbe...

Page 54: ...shaft nut 3 Loosen the locking nut 4 Rotate the adjusting bolt left and right to adjust the chain Note When a new chain is installed it is necessary to check both chain sprockets Replace if necessary...

Page 55: ...tread pattern after the first 1000 km and regularly thereafter Correctly inflated tyres last longer and add to rider safety Tyre pressure A low tyre pressure will badly affect the driving stability ca...

Page 56: ...visable to replace the tyre When the tread pattern of rear wheel tyre is reduced to 2 mm or less replace it with a new one Always use replacement tyres sourced from your MASH dealer Correct tyre infla...

Page 57: ...to Reduce Pollution Carry out regular maintenance in line with the guidance in this manual Always use the correct fuel and lubricants If your engine makes an unusual noise or smokes stop and contact...

Page 58: ...m Smoking is strictly prohibited during fuel system checking Carry out the work in a well ventilated place Remove spark plug and connect it with the high voltage cable Turn the ignition switch to ON p...

Page 59: ...ntact your distributor before making any attempt to repair by yourself Tampering with the vehicle in warranty period may invalidate the basis of warranty Refer to the warranty book provided by the aut...

Page 60: ...spark plug Oil stained spark plug Broken spark plug magnetic core or broken electrode Carbon deposit in spark plug electrode Incorrect spark plug gap Remove clean and dry it Replace spark plug Clean o...

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Page 62: ...er rich or over thin gas mixture Clean the carburetor Clean or replace fuel pipe Replace sealing Tighten screw Adjust carburetor Overheat engine Low gear driving over a long time Over loaded driving o...

Page 63: ...ing the motorcycle empty the fuel tank Gasoline used in motorcycle is highly inflammable and even explosive under certain conditions Therefore never allow the motorcycle to get close to any fire Never...

Page 64: ...tery has whitened plates and if it cannot be restored even after recharging it means the lifecycle has come to an end Steps for returning a stored bike to service 1 Clean the entire motorcycle 2 Remov...

Page 65: ...re publishing Owing to improvement or other changes the contents of the manual may differ from actual conditions The company reserves the right of modification at any time Product specifications and p...

Page 66: ...www mashmotors com Your reseller mash motors fr...

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