background image

IS 25T - IS30T - IS34T 

50 Hz

          

- 15

GB

GB

3. GENERATOR CARACTERISTIC

3.1 General caracteristic

The IS  generators were designed for easy installation on

boats.

The soundproof casing, obtained with insulated, painted

marine  aluminium  panels,  allows  easy  access  to  the

engine and the alternator for maintenance and inspection

operations, and at the same time strongly reduces noise.

The 4-stroke, direct-injection, diesel engine, built by Yanmar,

is extremely reliable and robust. Exhaust emission is in

conformity with CARB regulations.

The synchronous-type, 4-pole, brushless alternator has an

electronic voltage regulator (SR7) which guarantees stability

to + 5% with respect to the nominal value. The high pickup

capacity of the alternator makes the generator particularly

suitable  for  the  power  supply  of  electric  motors  of  air

conditioners, desalination plants, compressors, etc.

The generator has a local control panel [Fig. 3 Ref. 4]  on

which the controls and control instruments are housed.

3.2 Cooling system

The generator engine is cooled by closed-circuit circulation

of coolant which yields heat to the seawater by means of

a heat exchanger [Fig. 3, Ref. 26].

This heat exchanger  was specially designed by 

mase

 to

make the engine suitable for use at sea.

A second heat exchanger cools the air inside the soundproof

casing and the air necessary for alternator ventilation.

At the time of installation a seawater feed circuit for cooling

must be installed and an exhaust system to convey the

combustion gas and the water used for cooling to the

outside, as indicate in the installation manual.

3.3 Control panel

A control panel is positioned on the generator for running

checks and to start and stop the generator. An engine

protection module [Fig. 4 Ref. 5] controls the generator

protections, stopping the engine in case of a fault and

signalling the fault detected by means of special warning

lights.

- Green “RUN” pilot light [Fig. 4 Ref. 6]

, when on,

indicates that the generator is running and no operating

fault has been detected.

- Red  “BATT”  pilot  light  [Fig.  4  Ref.  9)

,  when  on,

indicates that the alternator battery charger is faulty.

- Red “OIL” pilot light [Fig. 4 Ref. 7]

, when on, indicates

that the engine oil pressure is insufficient.

- Red  "°C"  [Fig. 4 Ref. 10]

 pilot light, when on, indicates

that the temperature of the coolant or the water circulating

in the heat exchangers is too high.

- Red  "°C"  [Fig. 4 Ref. 8]

 pilot light, when on, indicates

that  the  alternator  windings  have  reached  too  high

temperatures.

- Yellow [Fig.4, Ref.11]

When on it signals that the pre-heating glow plugs have

been activated.

The glow plugs are turned on before starting by turning the

ignition key from the STOP to the ON position; once the

operating  temperature  has  been  reached,  they

automatically go off and the engine can be started.

- Red [Fig.4, Ref.12]

When on it signals that the emergency stop button has

been pressed. Turn it to reset it.

The following may also be found on the control panel:

- A  bipolar  magnetothermal  switch  [Fig.  4  Ref.  2]

which cuts the power in case of an overload or short-

circuit.

- A thermal switch (Fig. 4 Ref. 3] 

to protect the low-

voltage electric system against short-circuit.

- An hour counter (Fig. 4 Ref. 1].

- The generator start/stop button [Fig. 4 Ref. 4].

The generator can be connected with a connector to the

remote starting panel, [Fig. 3 Ref. 24] supplied by 

mase

 as

an optional, and can be installed on the dashboard.

Two different remote starting panels are available as shown

in Fig. 5.

The most simple version has a start/stop button [Fig. 5 Ref.

1] and a green pilot light [Fig. 5 Ref. 2] which, when on,

indicates that the generator is running.

The second version of the remote starting panel [Fig. 5 Ref.

3] has, in addition to the start/stop button, an instrument

which indicates the engine oil pressure value (Fig. 5 Ref. 4]

and an instrument which indicates the coolant temperature

value [Fig. 5, Ref. 5].

  When carrying out maintenance

operations on the generator, disconnect the negative

pole of the starter battery to prevent accidental starting.

Summary of Contents for IS 25T

Page 1: ...mase GENERA TORS IS 25T 30T 34T 50Hz REV 1 S S 21 03 2004 cod 42531 GB GENSET USE AND MAINTENANCE MANUAL...

Page 2: ...E GENERATORS S p A Sede legale ed Amm 47023 CESENA FC ITALY Via Tortona 345 C F P I 00687150409 Cap Soc milioni 1625 interamente versato Registro Societ Tribunale Forl n 6818 CCIAA Forl n 164063 c c p...

Page 3: ...f protection IP C m Performance class year of manifacture Rated power factor Rated voltage declared frequency 0DVV J Class of insulation Temp max of use Altitude max of use Rated current Rated power 3...

Page 4: ...IS 25T IS30T IS34T 50 Hz 4 1 2 Fig 3 19 20 10 22 23 26 3 18 24 13 17 25 15 1112 16 14 17 4 5 6 7 8 9 21...

Page 5: ...IS 25T IS30T IS34T 50 Hz 5 Fig 5 Fig 4 1 3 2 2 4 5 5 2 1 3 4 6 7 8 12 11 10 9...

Page 6: ...IS 25T IS30T IS34T 50 Hz 6 S A E Service Grade 30 20 10 0 10 20 30 40 Ambient temperature o C Fig 7 Fig 8 Fig 6 TAB A 1 2 3 1 MIN MAX 4 3 4 7 2 6 5...

Page 7: ...IS 25T IS30T IS34T 50 Hz 7 2 1 109 Fig 9 4 5 3 4 1 2 4...

Page 8: ...IS 25T IS30T IS34T 50 Hz 8 Fig 11 Cod 45772 Schema elettrico versione Poli Isolati 8 1 A V R 4 5B 5A 7 6 5C 3A 5 3 100Kohm 60HZ 13...

Page 9: ...IS 25T IS30T IS34T 50 Hz 9 Fig 12 Cod 45795 Schema elettrico versione Standard 1 A V R 4 5B 5A 7 6 5C 3A 5 3 100Kohm 60HZ 12 7...

Page 10: ...stallation 18 and setup 18 5 USINGTHEGENERATOR 18 5 1 Preliminary checks 18 5 2 Bleeding the fuel system 18 5 3 Starting 18 5 4 Stopping 18 6 PROTECTIONS 19 6 1 Low oil pressure protection 19 6 2 High...

Page 11: ...longer life of the generator Itiswarmlyrecommendedtocarefullyreadthecontentsofthismanualandthereferencedocuments onlythuscanregular functioningandreliabilityofthegeneratorbeguaranteedovertime andprote...

Page 12: ...limbs ISO3046 Alternateinternal combustionengines IEC 34 1 Rotary electric machines ISO8528 1 Alternatecurrentgeneratorsdrivenbyalterna teinternal combustionengines EN60204 1 CEI44 5 Machinesafety El...

Page 13: ...ercartridge 17 Oilfillercap 18 Electric line connection box 19 Batterychargeralternator 20 Collector cooled to water 21 Water airheatexchanger 22 Exhaustmanifold 23 Startermotor 24 Remotecontrolpanelc...

Page 14: ...machine requirements for safety and health protection Machine directive 73 23 EC and subsequent amendments contained in thedirective93 68 EC Guaranteeofsafetyof electricalmaterialintendedforusewithinc...

Page 15: ...rning lights Green RUN pilot light Fig 4 Ref 6 when on indicatesthatthegeneratorisrunningandnooperating fault has been detected Red BATT pilot light Fig 4 Ref 9 when on indicates that the alternator b...

Page 16: ...8 Continuous power kW KVA 20 25 Power factor cos 1 0 8 Insulating class H Voltage stability 2 Frequency stability 5 3 3 2 Data sheet IS 30 QJLQH 50 Hz Model Yanmar 4TNE94 Type Diesel 4 stroke Cylinder...

Page 17: ...tor Any operations and or procedures for maintenance not expresslyrecommendedorindicatedintheusermanuals mustalwaysbenotifiedtoandapprovedbythemanufacturer Intheeventthataprocedurenotspecificallyrecom...

Page 18: ...p to the valveshasbeenfilledmanuallyifanon returnvalvehas beenmountedontheseaintake asrecommendedinthe installation manual Fig 4 Ref 1 5 2 Bleeding the fuel system Thepresenceofairbubblesinthefuelsyst...

Page 19: ...intervention pressthe STOP buttontoresetthecontrolpanel otherwisethe signalwouldremaininmemorypreventingtheengine fromstarting 6 4 Protection against short circuit and overload Thegeneratorisprotected...

Page 20: ...ttocleanthefilteringmass with diesel fuel once a year to remove nay impurities Dispose of the liquids used for air filterwashinginanappropriatemanner Takethemto specialcollectioncentres 7 5 Fuel filte...

Page 21: ...dethem Periodicallychecktheir state of wear and if necessary replace them in order to prevent that the galvanic current irreparably corrodes the heat exchanger It is recommended to check the zinc anod...

Page 22: ...el 10 Check coolant 10 Check for oil leaks 20 Check for fuel leaks 20 Check for coolant leaks 20 Adjust V belt tension 100 Checkbatterycharger 100 Cleanfuelfilter 200 Adjust belt tension 200 Changeeng...

Page 23: ...ookthe generator carefully and lift it slowly without sudden movements Hooking the generator at points different from that indicated may cause damage to the generator or be dangeroustotheoperators Dur...

Page 24: ...E 9 STARTERMOTOR 10 OILPRESSURESWITCH 11 EMERGENCYSTOPBUTTON 12 ELECTRONICVOLTAGEREGULATOR 13 ROTOR 14 STATOR 15 THERMALSWITCH 16 ENGINETHERMOSTAT 17 ENGINETHERMOSTAT 18 FUEL LEAKAGE FLOAT 19 TEMPERAT...

Page 25: ...IS 25T IS30T IS34T 50 Hz 25 GB GB...

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