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IS 25T - IS30T - IS34T 

50 Hz

      

- 20

GB

GB

7.3 Engine oil and oil filter change

The engine oil sump capacity is 10.2 litres.

Top-ups and filling with engine oil is carried out through the

hole [Fig. 3, Ref. 17].

To change the oil in the oil sump, remove the dipstick [Fig.

7, Ref. 2] and operate the special extraction pump [Fig. 7,

Ref. 7] after having removed the screw which functions as

plug.

It is recommended to drain the oil when it is still sufficiently

warm to flow easily.

For recommended oils see table “A”, Fig. 8.

- The first engine oil change must be carried out after 50

hours of generator operation. For the second and

subsequent oil changes, every 200 hours is sufficient.

- For more detailed information on engine lubrication,

consult  the  engine  use  and  maintenance  manual

attached to the generator.

- Dispose of the used oil or fuel in an appropriate manner

as they are polluting products.

  Take the used engine oil to special collection centres

responsible for disposal.

 Avoid contact of engine oil with the

skin. During maintenance operations use gloves and

protective glasses.

In case of contact with engine oil, immediately and

thoroughly wash the affected part with soap and water.

To replace the engine oil filter cartridge [Fig. 3, Ref.16],

unscrew it from its support, using suitable tools normally

found on the market. Reposition the new cartridge, taking

care to lubricate the rubber ring gasket.

The first replacement must be carried out after 50 hours of

generator  operation.  For  the  second  and  subsequent

replacements, respect an interval of 400 hours.

For further information consult the engine use and maintenance

manual.

 For the safety of the engine, use only

original spare parts.

  When  the  operation  has  been

completed, thoroughly wipe off all oil and fuel from the

engine parts.

7.4 Air filter cleaning

The generators of the IS series have a dry air filter which

prevents foreign bodies from entering the combustion chamber.

For its maintenance it is sufficient to clean the filtering mass

with diesel fuel once a year to remove nay impurities.

 Dispose of the liquids used for air

filter washing in an appropriate manner. Take them to

special collection centres.

7.5 Fuel filter replacement

To guarantee long life and proper functioning of the engine,

it is extremely important to periodically replace the fuel filter

cartridge, respecting the frequency indicated by the engine

manufacturer as listed in the table in Paragraph 7.15.

This operation is carried out in the following steps:

- Completely unscrew the ring nut of the support [Fig. 3,

Ref. 13]

- Remove the old cartridge and position the new one.

- For remounting repeat the operations in reverse order.

When the filter has been replaced, bleed the fuel system

carrying out the operations described in Paragraph 5.2.

 Avoid contact of the fuel oil with the

skin. During maintenance operations use gloves and

protective glasses.

In case of contact with fuel, immediately and thoroughly

wash the affected part with soap and water.

  When  the  operation  has  been

completed, thoroughly wipe off all traces of fuel and

take the used cloths to special collection centres.

7.6 Coolant check

Periodically check the coolant level in the closed-circuit

cooling  system.  The  reference  index  for  this  check  is

printed on the expansion tank [Fig. 3, Ref. 11]. If the level

is insufficient, pour coolant into the expansion tank, taking

care not to exceed the maximum level index.

 Never open the cap of the expansion

tank  [Fig. 3, Ref. 11] or coolant tank [Fig. 3, Ref. 26]

when the engine is hot to prevent dangerous coolant

leaks.

7.7  V-belt tension check

A V-belt is used to transmit the rotary motion from the drive

shaft pulley to that of the seawater pump [Fig. 9 Ref. 1].

Excessive belt tension accelerates wear, while a slack belt

makes the pulleys idle and does not allow sufficient water

circulation.

Adjust the belt tension as follows:

Loosen the two adjusting screws [Fig. 9, Ref. 2] and move

the seawater pump outwards to increase the tension or

inwards to decrease it. Lock the screws and check the

tension.

The correct belt tension is such as to allow a yield of about

5 mm [Fig. 9] under a thrust force of 8 kg.

Summary of Contents for IS 25T

Page 1: ...mase GENERA TORS IS 25T 30T 34T 50Hz REV 1 S S 21 03 2004 cod 42531 GB GENSET USE AND MAINTENANCE MANUAL...

Page 2: ...E GENERATORS S p A Sede legale ed Amm 47023 CESENA FC ITALY Via Tortona 345 C F P I 00687150409 Cap Soc milioni 1625 interamente versato Registro Societ Tribunale Forl n 6818 CCIAA Forl n 164063 c c p...

Page 3: ...f protection IP C m Performance class year of manifacture Rated power factor Rated voltage declared frequency 0DVV J Class of insulation Temp max of use Altitude max of use Rated current Rated power 3...

Page 4: ...IS 25T IS30T IS34T 50 Hz 4 1 2 Fig 3 19 20 10 22 23 26 3 18 24 13 17 25 15 1112 16 14 17 4 5 6 7 8 9 21...

Page 5: ...IS 25T IS30T IS34T 50 Hz 5 Fig 5 Fig 4 1 3 2 2 4 5 5 2 1 3 4 6 7 8 12 11 10 9...

Page 6: ...IS 25T IS30T IS34T 50 Hz 6 S A E Service Grade 30 20 10 0 10 20 30 40 Ambient temperature o C Fig 7 Fig 8 Fig 6 TAB A 1 2 3 1 MIN MAX 4 3 4 7 2 6 5...

Page 7: ...IS 25T IS30T IS34T 50 Hz 7 2 1 109 Fig 9 4 5 3 4 1 2 4...

Page 8: ...IS 25T IS30T IS34T 50 Hz 8 Fig 11 Cod 45772 Schema elettrico versione Poli Isolati 8 1 A V R 4 5B 5A 7 6 5C 3A 5 3 100Kohm 60HZ 13...

Page 9: ...IS 25T IS30T IS34T 50 Hz 9 Fig 12 Cod 45795 Schema elettrico versione Standard 1 A V R 4 5B 5A 7 6 5C 3A 5 3 100Kohm 60HZ 12 7...

Page 10: ...stallation 18 and setup 18 5 USINGTHEGENERATOR 18 5 1 Preliminary checks 18 5 2 Bleeding the fuel system 18 5 3 Starting 18 5 4 Stopping 18 6 PROTECTIONS 19 6 1 Low oil pressure protection 19 6 2 High...

Page 11: ...longer life of the generator Itiswarmlyrecommendedtocarefullyreadthecontentsofthismanualandthereferencedocuments onlythuscanregular functioningandreliabilityofthegeneratorbeguaranteedovertime andprote...

Page 12: ...limbs ISO3046 Alternateinternal combustionengines IEC 34 1 Rotary electric machines ISO8528 1 Alternatecurrentgeneratorsdrivenbyalterna teinternal combustionengines EN60204 1 CEI44 5 Machinesafety El...

Page 13: ...ercartridge 17 Oilfillercap 18 Electric line connection box 19 Batterychargeralternator 20 Collector cooled to water 21 Water airheatexchanger 22 Exhaustmanifold 23 Startermotor 24 Remotecontrolpanelc...

Page 14: ...machine requirements for safety and health protection Machine directive 73 23 EC and subsequent amendments contained in thedirective93 68 EC Guaranteeofsafetyof electricalmaterialintendedforusewithinc...

Page 15: ...rning lights Green RUN pilot light Fig 4 Ref 6 when on indicatesthatthegeneratorisrunningandnooperating fault has been detected Red BATT pilot light Fig 4 Ref 9 when on indicates that the alternator b...

Page 16: ...8 Continuous power kW KVA 20 25 Power factor cos 1 0 8 Insulating class H Voltage stability 2 Frequency stability 5 3 3 2 Data sheet IS 30 QJLQH 50 Hz Model Yanmar 4TNE94 Type Diesel 4 stroke Cylinder...

Page 17: ...tor Any operations and or procedures for maintenance not expresslyrecommendedorindicatedintheusermanuals mustalwaysbenotifiedtoandapprovedbythemanufacturer Intheeventthataprocedurenotspecificallyrecom...

Page 18: ...p to the valveshasbeenfilledmanuallyifanon returnvalvehas beenmountedontheseaintake asrecommendedinthe installation manual Fig 4 Ref 1 5 2 Bleeding the fuel system Thepresenceofairbubblesinthefuelsyst...

Page 19: ...intervention pressthe STOP buttontoresetthecontrolpanel otherwisethe signalwouldremaininmemorypreventingtheengine fromstarting 6 4 Protection against short circuit and overload Thegeneratorisprotected...

Page 20: ...ttocleanthefilteringmass with diesel fuel once a year to remove nay impurities Dispose of the liquids used for air filterwashinginanappropriatemanner Takethemto specialcollectioncentres 7 5 Fuel filte...

Page 21: ...dethem Periodicallychecktheir state of wear and if necessary replace them in order to prevent that the galvanic current irreparably corrodes the heat exchanger It is recommended to check the zinc anod...

Page 22: ...el 10 Check coolant 10 Check for oil leaks 20 Check for fuel leaks 20 Check for coolant leaks 20 Adjust V belt tension 100 Checkbatterycharger 100 Cleanfuelfilter 200 Adjust belt tension 200 Changeeng...

Page 23: ...ookthe generator carefully and lift it slowly without sudden movements Hooking the generator at points different from that indicated may cause damage to the generator or be dangeroustotheoperators Dur...

Page 24: ...E 9 STARTERMOTOR 10 OILPRESSURESWITCH 11 EMERGENCYSTOPBUTTON 12 ELECTRONICVOLTAGEREGULATOR 13 ROTOR 14 STATOR 15 THERMALSWITCH 16 ENGINETHERMOSTAT 17 ENGINETHERMOSTAT 18 FUEL LEAKAGE FLOAT 19 TEMPERAT...

Page 25: ...IS 25T IS30T IS34T 50 Hz 25 GB GB...

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