Mase I.S. 14.5T Usage And Maintance Manual Download Page 30

IS 14.5T - 20T

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5.   PROTECTIONS

The generators are equipped with a series of protections
which safeguard it against improper use and faults which
may compromise integrity.
When the generator stops because a protection has
tripped, on the engine protection module [Fig. 5, Ref. 5]
of the control panel the warning light relative to the fault
will come on.

5.1 Low oil pressure protection

Intervenes switching off the generator when the engine oil
pressure is insufficient. Its intervention is signalled by the
“OIL” light [Fig., 4, Ref. 7] coming on. Normally it is
sufficient to top up with the lacking quantity of oil to be
able to restart the generator.

- The low oil pressure protection does not give an

indication of the level of engine oil in the sump.
Therefore, check this level daily.

- The engine functions properly if it does not exceed

an inclination of maximum 30º for less than 3
minutes, 25º without time limit, both on the
longitudinal and the transverse axis. If the engine is
operated at a greater inclination, the risk is
insufficient lubrication or aspiration of engine oil
through the air filter.

5.2 High water temperature protection

Intervenes switching off the generator when the engine
coolant temperature is too high or there is no circulation
of seawater.
Its intervention is signalled by the “ºC” light [Fig. 4, Ref.
10] coming on.
Only restart the generator after the cause of the fault has
been identified and removed.

5.3 Alternator overheating protection

Intervenes switching off the generator when there is a
thermal overload on the alternator.
Its intervention is signalled by the “ºC” light [Fig. 4, Ref.
8] coming on. The generator can be restarted after a few
minutes when the temperature of the alternator windings
has returned to normal values. It is, however,
recommended to find and remove the causes of the
intervention.

 

In the event of one of the above

described protections intervening, after  ascertaining
and removing the cause of the intervention, press the
“STOP” button to reset the control panel (otherwise
the signal would remain in memory preventing the
engine from starting).

5.4 Protection against short-circuit and overload

The generator is protected against short-circuit and
overload.  A bipolar magnetothermal switch [Fig. 4 Ref.
2] cuts the supply of electric current when a short-circuit
occurs or when the electric current delivered exceeds the
nominal value.
Before restoring the contact by lifting the lever of the
magnetothermal switch, disconnect the utilities.

5.5  Protection against short-circuit of the low-
voltage electric system

In the event of a short-circuit in the low-voltage electric
system, a thermal switch [Fig. 4, Ref. 3] breaks the
circuit stopping the generator. In this case the warning
lights of the engine protection module will all be off and
it will not be possible to re-attempt starting.
Before restoring the electric circuit by pressing the
button located on the thermal switch [Fig. 4 Ref. 3], have
a specialised technician find and remove the cause of the
short-circuit.

  

MAINTENANCE

6.1   Preamble

  Any maintenance operation on

the generator must be carried out with the engine off
and leaving it to cool down sufficiently, and must
only be carried out by authorised and suitably trained
personnel.

It is recommended to scrupulously follow the instructions
in the manual provided by the engine Manufacturer with
each generator.
It is important to regularly inspect and carry out
maintenance on the generator. The frequency of
maintenance should be decided on the basis of the
number of hours of operation.
To proceed with maintenance the side and top doors
must be removed.

 Before accessing the generator,

disconnect one pole of the starter battery in order to
prevent accidental starting.

6.2 Ordinary engine maintenance

The periodic maintenance to be carried out on the engine
is listed in TABLE “B”.
For more detailed information consult the manual provided
with each generator by the engine manufacturer.

Summary of Contents for I.S. 14.5T

Page 1: ...USO E MANUTENZIONE GB USAGEAND MAINTANCE MANUAL F MANUEL D INSTRUCTIONS ET D ENTRETIEN D GEBRAUCHSANWEISUNG UND WARTUNGSVORSCHRIFTEN E MANUAL USO Y MANTENIMENTO NL GEBRUIKS EN ONDERHOUDSHANDLEIDING I...

Page 2: ...is Codice Code Descrizione Model Matricola Serial N E conforme alle disposizioni delle Direttive di seguito elencate CEE 89 392 come emendata delle Direttive CEE 91 368 e CEE 93 44 CEE 89 336 come em...

Page 3: ...IS 14 5T 20T ma ma ma ma mas s s s se e e e e 3 2 1 2 3 5 6 7 8 9 4 10 SERIAL No...

Page 4: ...IS 14 5T 20T 4 ma ma ma ma mas s s s se e e e e 3 1 2 3 5 6 7 8 9 21 11 12 13 14 16 15 18 19 20 10 22 26 4 17 23 25 24 27...

Page 5: ...IS 14 5T 20T ma ma ma ma mas s s s se e e e e 5 12 9 8 7 6 10 4 5 1 2 3 4 5 11 1 3 2 2 4 5...

Page 6: ...IS 14 5T 20T 6 ma ma ma ma mas s s s se e e e e S A E Service Grade 30 20 10 0 10 20 30 40 Ambient temperature o C 40 20W 20W40 20 30 5W 5W30 10W 10W30 7 6 TAB A 8 1 2 3 1 2 3...

Page 7: ...IS 14 5T 20T ma ma ma ma mas s s s se e e e e 7 9 10 1 2 1 3 5 4 3 2...

Page 8: ...IS 14 5T 20T 8 ma ma ma ma mas s s s se e e e e 11 12 1 2...

Page 9: ...IS 14 5T 20T ma ma ma ma mas s s s se e e e e 9 13 No FILE 22 51 089 00 WIRINGDIAGRAM...

Page 10: ...eliminari 16 4 2 Disareazioneimpiantodialimentazione 16 4 3 Avviamento 16 4 4 Arrestodelgruppo 17 5 PROTEZIONI 17 5 1 Protezioni bassa pressione olio 17 5 2 Protezioni alta temperatura acqua 17 5 3 Pr...

Page 11: ...nuale e nei documenti di riferimen to solo cos viene assicurato il regolare funzionamento nel tempo del gruppo elettrogeno la sua affidabilit e la salvaguardia da danni a persone e cose I disegni sono...

Page 12: ...cchinario Distanze di sicurezza per impedire il raggiungimento di parti pericolose con gli arti superiori ISO 3046 Motori alternativi a combustione interna IEC 34 1 Macchine elettriche rotanti ISO 852...

Page 13: ...motore e all alternatore per gli interventi di manutenzione di controllo e al tempo stesso consente un elevato abbattimento del livello sonoro Il motore diesel 4 tempi a iniezione diretta costruito da...

Page 14: ...lore verde fig 5 rif 2 che se accesa indica gruppo avviato La seconda versione di pannello comando a distanza fig 5 rif 3 prevede oltre al pulsante di avviamento e arresto e alla lampada spia uno stru...

Page 15: ...rogenovannoeseguiti a motore spento controlli con il gruppo in funzione vanno effettuati solo da personale specializzato Nonaspirareifumidicombustioneperch contengono sostanze nocive alla salute Utili...

Page 16: ...sioni in cattivo stato Che il rubinetto dell acqua sia aperto fig 6 rif 2 Chesiastatoriempitomanualmenteiltrattodelcircuito acqua dalla pompa alla valvola nel caso sia montata una valvola di non ritor...

Page 17: ...ividuato ed eliminato la causa dell anomalia 5 3 Protezione sovratemperatura alternatore Interviene spegnendo il gruppo elettrogeno quando si verificaunsovraccaricotermicoall alternatore L interventod...

Page 18: ...otti inquinanti Consegnare l olio lubrificante esausto presso gli appositi Centri di Raccolta incaricati dello smaltimento Nonportareacontattodellapelle l olio motore Durante le operazioni di manutenz...

Page 19: ...o di rotazione dalla puleggia dell albero motore a quella dellapompadelliquidoacircuitochiusoedell alternatore DC caricabatteria fig 9 rif 3 Regolare la tensione della cinghia nel modo seguente allent...

Page 20: ...e questa sia stata sottoposta ad un ciclo completo di ricarica Controllarealmenounavoltaalmeseillivellodell elettro lita ed eventualmente rabboccare con acqua distillata Duranteunlungoperiodod inutili...

Page 21: ...ento alla batteria e le connessioni elettriche Ricollegare Controllarel integrit dellabatteria Ricaricareososti tuire Ilgruppoelettrogenosispegneduranteilperiododi lavoro Verificare se stata attivata...

Page 22: ...tore termico 10 Pulsante START STOP 11 Modulo protezione motore 12 Morsettiera 13 Connettore per collegamento pannello a distanza 14 Indicatorelivellocarburante 15 Indicatore di pressione olio 16 Indi...

Page 23: ...nary checks 29 4 2 Bleeding the fuel system 29 4 3 Starting 29 4 4 Stopping 29 5 PROTECTIONS 30 5 1 Low oil pressure protection 30 5 2 Highwatertemperatureprotection 30 5 3 Alternatoroverheatingprotec...

Page 24: ...ator operating economy and a longer life of the generator It is warmly recommended to carefully read the contents of this manual and the reference documents only thus can regular functioning and relia...

Page 25: ...sidential commercial and light industry environments Part 2 Industrial environment 89 392 EEC and subsequent amendments contained in the Directives 91 368 EEC 93 44 EEC and 93 68 EEC Essential machine...

Page 26: ...unning checks and to start and stop the generator An engine protection module Fig 4 Ref 5 controls the generator protections stopping the engine in case of a fault and signallingthefaultdetectedbymean...

Page 27: ...t stop button an instrumentwhichindicatestheengineoilpressurevalue Fig 5 Ref 4 and an instrument which indicates the coolant temperature value Fig 5 Ref 5 When carrying out maintenance operationsonthe...

Page 28: ...e carried out by specialised personnel only Do not inhale the combustion smoke since it contains substances hazardous to health Use the generator with the access doors closed Nevertouchtheengineoralte...

Page 29: ...Ref 2 thatthesectionofthewatercircuitfromthepumptothe valveshasbeenfilledmanuallyifanon returnvalvehas been mounted on the sea intake as recommended in the installation manual Fig 4 Ref 1 4 2 Bleedin...

Page 30: ...ne of the above describedprotectionsintervening after ascertaining andremovingthecauseoftheintervention pressthe STOP buttontoresetthecontrolpanel otherwise the signal would remain in memory preventin...

Page 31: ...use and maintenancemanual For the safety of the engine use only original spare parts When the operation has been completed thoroughly wipe off all oil and fuel from theengineparts 6 4 Air filter clean...

Page 32: ...Ref 3 Take a rubber hose of about 50 cm long with an inside diameter of 30 40 mm Insert the hose through the lower slit position it under the cap Fig 10 Ref 1 and connect it to the inside of a contain...

Page 33: ...uallyoperatingthedriveshaftpulley Remountthe injectors Replace the zinc anodes see par 6 10 Throughtheseawaterintakepipeaspiratesomeanti freezewhosefunctionistoprotecttheheatexchangers againstlowtempe...

Page 34: ...e the engine lifting hooks located under the top access door Fig 3 Ref 2 Hook the generator carefully and lift it slowly without sudden movements Hooking the generator at points different from that in...

Page 35: ...D sa ration du circuit d alimentation 41 4 3 D marrage 41 4 4 Arr t du groupe 42 5 PROTECTIONS 42 5 1 Protection basse pression d huile 42 5 2 Protections haute temp rature de l eau 42 5 3 Protection...

Page 36: ...r e de vie de la machine Il est vivement conseill de lire attentivement ce manuel ainsi que les documents de r f rence seule cette lecture permet un fonctionnement du groupe lectrog ne r gulier dans l...

Page 37: ...acc s aux pi ces dangereuses avec les membres sup rieurs ISO 3046 Moteurs alternatifs combustion interne IEC 34 1 Machines lectriques tournantes ISO 8528 1 Groupes lectrog nes courant altern actionn...

Page 38: ...senaluminiummarinpeint permetunacc sais au moteuret l alternateurpourlesinterventionsd entretien de contr le et permet en m me temps une importante r ductionduniveausonore Le moteur diesel 4 temps in...

Page 39: ...ue que le groupefonctionne La deuxi me version bo tier de commande distance fig 5 r f 3 pr voit enplusduboutonded marrageet d arr t un instrument indiquant la pression de l huile moteur fig 5 r f 4 un...

Page 40: ...il est mal utilis Tousles ventuelscontr lessurlegroupe lectrog nes doivent tre effectu s apr s avoir arr t le moteur les contr lesaveclegroupeenservicedoivent treex cut s uniquementpardupersonnelquali...

Page 41: ...leau A huiles conseill es fig 8 que tous les points d ancrage du groupe sont serr s comme il se doit que tous les utilisateurs lectriques sont d branch s afin de ne pas faire d marrer le groupe sous c...

Page 42: ...e temp rature de l eau Cette protection intervient en arr tant le groupe lectrog nelorsquelatemp ratureduliquider frig rant du moteur est trop lev e ou en cas d absence de circulation de l eau de mer...

Page 43: ...conseill es voir le tableau A fig 8 La premi re vidange de l huile moteur doit tre effectu e apr s 50 heures de service du groupe lectrog ne Pourladeuxi meetlessuivantesune vidangetoutesles200heuressu...

Page 44: ...lie de la pompe d eau de mer fig 9 r f 1 Une tension excessive de la courroie en acc l re l usure tandis qu un rel chement de la courroie fait tourner videlespouliesetnepermetpasunecirculation suffisa...

Page 45: ...ed alternateur sans collecteur ni balais n a besoin d aucune op ration particuli re d entretien Les contr les et les entretiens p riodiques se limitent liminer d ventuelles traces d humidit et d oxyda...

Page 46: ...tous les ans Effectuer la premi re intervention apr s 50 heures ensuite selon les intervalles pr vus 6 16 Pannes Le d marreur tourne mais le moteur principal ne d marrepas V rifiers ilyaducarburantdan...

Page 47: ...roupe lectrog ne dans une d charge car de nombreux l ments le composantsontpolluantspourl environnement 9 REFERENCES SCHEMA ELECTRIQUE fig 13 1 Interrupteur magn tique et thermique 2 Compteur horaire...

Page 48: ...ftungderAnlage 54 4 3 Starten 54 4 4 Stillsetzen des Elektroaggregats 55 5 SCHUTZVORRICHTUNGEN 55 5 1 Schutzvorrichtungengegenniedrigen ldruck 55 5 2 SchutzvorrichtunggegenWasser berhitzung 55 5 3 Sc...

Page 49: ...g derAnleitungen ist Voraussetzung f r einArbeiten in voller Sicherheit einen sparsamen Betrieb und eine lange Lebensdauer der Maschine Es wird dringend empfohlen die vorliegenden Bedienungsanleitung...

Page 50: ...Allgemeine Planungsprinzipien EN 294 Normen f r die Maschinensicherheit Sicherheitsabst nde zum Schutz der Arme vor Verletzungen durch gef hrliche Maschinenteile ISO 3046 Kolben Verbrennungsmotoren I...

Page 51: ...at ein extrem hohes Schalld mpfungsverm gen Der4 TaktDieselmotormitdirekterEinspritzung Hersteller Yanmar weist eine extrem robuste Bauweise auf und gew hrleistethoheZuverl ssigkeit dieAuspuffemission...

Page 52: ...Stoptaste Abb 5 Bez 1 und eine gr ne Kontrolleuchte Abb 5 Bez 2 die im Leuchtzustand die erfolgte Einschaltung meldet BeideranderenVersiondesFernstartpults Abb 5 Bez 3 ist au er der Start Stopptaste e...

Page 53: ...berpr fungendesElektroaggregatsistderMotor abzuschalten berpr fungen bei laufendem Motor d rfenausschlie lichvonFachpersonalvorgenommen werden Abgasenichteinatmen dasiegesundheitssch dliche Stoffeenth...

Page 54: ...Messtab Abb 7 Punkt 2 kontrollieren siehe Tabelle A Empfohlene Schmierstoffe Abb 8 alle Verankerungspunkte des Generators m ssen gut befestigt sein kontrollieren da s mtliche elektrischen Verbraucher...

Page 55: ...le da derMotormitgr erenNeigungenarbeitet bestehtdieGefahreinermangelhaftenSchmierung oder Absaugung durch den Schmier l Luftfilter 5 2 Schutzvorrichtung gegen Wasser berhitzung Diese Sicherheit spric...

Page 56: ...die Motorschmierung k nneninderBedienungs undWartungsanleitung die dem Motor beigef gt ist nachgeschlagen werden Ab le oder Kraftstoff sind stets normgerecht zu entsorgen indem sie den zust ndigen Ent...

Page 57: ...rkere Spannung die Meerwasserpumpe nach au en verschieben und umgekehrt zum Lockern der Spannung Die Spannung ist regelrecht wenn der Riemen unter einer Druckkraft von 8 KG etwa 5 mm durchh ngt Abb 9...

Page 58: ...Minustemperaturen Eine neue Batterie ist vor dem Einbau einem kompletten Ladezyklus zu unterziehen DieBatteriefl ssigkeit Elektrolyt wenigstenseinmalim Monataufvorschriftsm igenF llstand berpr fenund...

Page 59: ...einemService ZentrumR cksprachenehmen Den Versorgungskreis entl ften bis der Kraftstoff blasenfrei austritt vgl hierzu Abs 4 2 Das Motorschutzmodul wird bei Bet tigen der Starttastenichtaktiviert berp...

Page 60: ...lektroaggregatdenzust ndigenVerschrottungsstellen auszuliefern Das Elektroaggregat nicht auf M llstellenentsorgen davieleseinerKomponenten umweltbelastendsind 9 ERLAUTERUNGENZUMSCHALTPLAN abb 13 1 Mag...

Page 61: ...3 Arranque 67 4 4 Paradadelgrupo 68 5 PROTECCIONES 68 5 1 Dispositivos de protecci n baja presi n aceite 68 5 2 Dispositivos de protecci n alta temperatura agua 68 5 3 Dispositivodeprotecci nrecalenta...

Page 62: ...do de este manual y de la documentaci n de referencia s lo de esa manera es posible asegurar el regular funcionamiento del grupo electr geno a lo largo del tiempo su fiabilidad y la tutela contra da o...

Page 63: ...a Distancias de seguridad para impedir el alcance de partes peligrosas con los miembros superiores ISO 3046 Motores alternativos de combusti n interna IEC 34 1 M quinas el ctricas giratorias ISO 8528...

Page 64: ...ite un f cil acceso al motor y al alternador para efectuar operaciones de mantenimiento y de control y al mismo tiempo reduce eficazmente la intensidad ac stica Elmotordieselde4tiemposeinyecci ndirect...

Page 65: ...una luz testigo de color verde fig 5 ref 2 que cuando est encendida indica que el grupo est en funcionamiento La segunda versi n de panel de control remoto fig 5 ref 3 contiene adem s del pulsador de...

Page 66: ...erresponsabilidadporda os apersonasocosascausadosporlainobservanciadelas normasdeseguridad Observaratentamentelasplacasdese alizaci nrelativas a la seguridad aplicadas en la m quina y respetar las ind...

Page 67: ...ig 8 Que todos los puntos de anclaje del grupo est n ajustados lo suficiente Quetodoslosaparatosel ctricosest ndesactivados para evitar el arranque del grupo con baja carga de tensi n Quelasl neasdeag...

Page 68: ...no cuando la temperatura del l quido refrigerante del motor es demasiadoelevadaofaltalacirculaci ndelaguademar La intervenci n de este dispositivo de protecci n es se alada por la luz testigo C fig 4...

Page 69: ...e encuentran indicados en la tabla A de la fig 8 Elprimercambiodeaceitemotordebeserefectuado despu sde50horasdeusodelgrupoelectr geno para el segundo y los sucesivos es suficiente un cambio cada 200 h...

Page 70: ...a de la siguiente manera Aflojar los dos tornillos de regulaci n fig 9 ref 2 y desplazar la bomba del agua de mar hacia afuera para aumentarlatensi n obienhaciaadentroparadisminuirla Ajustar los torni...

Page 71: ...se aconseja utilizar una bater a de 70 A h para temperatura ambiente superior a 0 C y de 100 A h para temperaturas inferiores Antes de instalar una nueva bater a es importante que la misma haya sido s...

Page 72: ...el Centro de Asistencia Eliminar las burbujas de aire purgando el circuito de alimentaci n V aseapartado4 2 El m dulo de protecci n motor no se activa cuando se presiona el pulsador START Controlar si...

Page 73: ...desechar el grupo electr genoenunaescombrera dadoquenumerosas partes del mismo son contaminantes para el medio ambiente 9 REFERENCIAS ESQUEMA ELECTRICO fig 13 1 Interruptor magnetot rmico 2 Cuentahor...

Page 74: ...Ontluchtingvanhetbrandstofsysteem 80 4 3 Starten 80 4 4 Stoppenvandegroep 81 5 BESCHERMINGEN 81 5 1 Bescherming lage oliedruk 81 5 2 Bescherminghogetemperatuurwater 81 5 3 Beschermingovertemperatuurw...

Page 75: ...andezehandleidingendereferentiedocumentenaandachtigtelezen Alleenop dezemanierkanwordenborggestaanvooreenregelmatigeenbetrouwbarewerkingvandestroomopwekkingsgroep en wordt schade aan personen en zaken...

Page 76: ...es EN 294 Normen relatief aan de veiligheid van de operator Veiligheidsafstand om te voorkomen dat de bovenste ledematenincontactkomenmetgevaarlijkeonderdelen ISO3046 Wisselstroommotorsmetinterneverbr...

Page 77: ...onderhouds of een controlebeurt en dempt tegelijk aanzienlijk het geluid De4 taktdieselmotormetdirecteinjectie gebouwddoor Yanmar is bijzonder betrouwbaar en sterk de uitstootwaarden aan de uitlaat z...

Page 78: ...knop en een groen controlelampje afb 5 ref 2 dat brandt als de groep in werking is Het tweede model van het paneel afb 5 ref 3 heeft naast de start stopknop en het controlelampje een instrument dat de...

Page 79: ...enofpersonendiegeengeschikte opleidinghebbengehad Laat kinderen of dieren niet in de buurt komen van de stroomopwekkingsgroep wanneer deze in werking is Komnietmetnattehandenaandegenerator aangezien d...

Page 80: ...oli n afb 8 Controleerofalleverankeringspuntenvandegroepgoed vastgezet zijn Controleer of alle elektrische gebruikers afgekoppeld zijnomtevermijdendatdegroepgestartwordtterwijlhij belast wordt Control...

Page 81: ...r 5 2 Bescherming hoge temperatuur water Stopt de stroomopwekkende groep wanneer de temperatuurvandekoelvloeistofvandemotortehoogis ofinafwezigheidvancirculerendzeewater Hierbij gaat het controlelampj...

Page 82: ...is om hem vlot te laten stromen Voor de aangewezen types olie raadpleeg de tabel TAB A in de afb 8 Demotoroliedientdeeerstekeertewordenverversd na 50 gebruiksuren van de stroomopwekkingsgroep voor de...

Page 83: ...volgt geregeld schroef de twee stelschroeven los afb 9 ref 2 en verplaats de zeewaterpomp naar buiten toe om de druk teverhogen ofnaarbinnentoeomdedrukteverminderen Zet de schroeven aan en controleer...

Page 84: ...ep een accu te gebruiken van 80 A u bij een omgevingstemperatuur groter dan 0 Cenvan100A uvoorlageretemperaturen Alvorenseen nieuwe accu te installeren is het belangrijk dat deze eerstvolledigwordtgel...

Page 85: ...kabelsenaansluitklemmenvandeaccu endeelektrischeaansluitingen Heraansluiten Controleerdestaatvandeaccu Ladenofvervangen De stroomopwekkingsgroep valt stil tijdens de bedrijfscyclus Controleerofeencont...

Page 86: ...emmenbord 8 Isolatoren 9 Thermische schakelaar 10 START STOP knop 11 Motorbeschermingsmodule 12 Klemmenbord 13 Connectorvoorverbindingafstandsbedieningspaneel 14 Brandstofmeter 15 Indicator oliedruk 1...

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