Mase I.S. 14.5T Usage And Maintance Manual Download Page 28

IS 14.5T - 20T

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2.4.2 Data sheet  IS 20T

3

    

SAFETY REGULATIONS

3.1   General precautions

Before starting the generator and before starting any
lubrication or maintenance operation, it is indispensable
for the staff responsible to read and understand all the
WARNINGS and all the CAUTION and DANGER
indications listed in this manual and in the supplementary
documentation furnished.
Nevertheless, the manufacturer cannot foresee all the
possible circumstances which may lead to potential
risks in the effective conditions of use of the generator.
Any operations and/or procedures for maintenance not
expressly recommended or indicated in the user manuals
must always be notified to and approved by the
manufacturer.
In the event that a procedure not specifically
recommended needs to be applied, the user is
responsible for assuring that such procedure is safe and
does not cause harm to persons or things.

The manufacturer declines all responsibility for damage
to persons or things deriving from inobservance of the
safety regulations.

Carefully examine the safety warning plates on the
machine and respect the relevant instructions.

- Do not permit incompetent persons or without

adequate training to use the generator.

- Do not permit children or animals to approach the

generator when it is in operation.

- Do not access the generator with wet hands, since it

is a potential source of electric shock if improperly
used.

- Any inspections of the generator must be carried out

with the engine off. Inspections with the engine on are
to be carried out by specialised personnel only.

- Do not inhale the combustion smoke since it contains

substances hazardous to health.

- Use the generator with the access doors closed.
- Never touch the engine or alternator body with the hands

when the generator is running or still hot.

-  When carrying out maintenance operations on the

generator, disconnect the negative pole of the
starter battery to prevent accidental starting.

-  In the event of oil or fuel leaks, clean off thoroughly

to prevent creating fire hazard conditions.

- In the event of fire, use a homologated fire

extinguisher – never use water.

- Do not allow access to persons wearing a

pacemaker because of possible electromagnetic
interference with the device.

 Should any problem arise or

should you have any questions, please contact the
Mase SERVICE department.

ENGINE

Model
Type
Cylinders (nr.)
Cylinder block material
Bore (mm. - in.)
Stroke (mm.- in.)
Displacement (cc. - CID)
Power (hp)
RPM
Compression ratio
Combustion system
Engine head material
Speed governor
Lubrication system
Oil sump capacity with filter(l -gl)
Engine stop system
Fuel pump
Fuel pump discharge (cm. - ft)
Fuel consumption (l/h - gl/h)
Air intake (l/min. - gl/min.)
Starting battery (Ah-V)
Battery charger (Ah-V)
Starter (KW-V)
Max. inclination
Water pump flow (l/min. - gl/min.)

ALTERNATOR

Type
Voltage regulation
Cooling
Voltage 3~ (V)
Frequency (Hz)
Power factor ( cos ø )
Max. power (kW - kVA)
Continuous power (kW - kVA)
Insulating class
Voltage stability
Frequency stability

13.9 - 17.4

50 Hz

24.1

1500

80 - 2.62

Electronic

30°

80 - 12
40 - 12

1.2 - 12

5.6 - 1.23

1500 - 328

25 - 5.4

50 Hz

Yanmar 4TNE88A

Diesel 4 stroke

4

Cast iron
88 - 3.46

90 - 3.5

2190 - 133.6

18:1

Direct injection

Mechanical

5.8 - 1.27

Cast iron

Centrifugal mechanical

Fuel solenoid

Forced

Synchronous, 4-poles, self-excited

H

±2%
±5%

Air/water ( Intercooler W/A )

1 - 0,8

400

50

15.3 - 19.1

Summary of Contents for I.S. 14.5T

Page 1: ...USO E MANUTENZIONE GB USAGEAND MAINTANCE MANUAL F MANUEL D INSTRUCTIONS ET D ENTRETIEN D GEBRAUCHSANWEISUNG UND WARTUNGSVORSCHRIFTEN E MANUAL USO Y MANTENIMENTO NL GEBRUIKS EN ONDERHOUDSHANDLEIDING I...

Page 2: ...is Codice Code Descrizione Model Matricola Serial N E conforme alle disposizioni delle Direttive di seguito elencate CEE 89 392 come emendata delle Direttive CEE 91 368 e CEE 93 44 CEE 89 336 come em...

Page 3: ...IS 14 5T 20T ma ma ma ma mas s s s se e e e e 3 2 1 2 3 5 6 7 8 9 4 10 SERIAL No...

Page 4: ...IS 14 5T 20T 4 ma ma ma ma mas s s s se e e e e 3 1 2 3 5 6 7 8 9 21 11 12 13 14 16 15 18 19 20 10 22 26 4 17 23 25 24 27...

Page 5: ...IS 14 5T 20T ma ma ma ma mas s s s se e e e e 5 12 9 8 7 6 10 4 5 1 2 3 4 5 11 1 3 2 2 4 5...

Page 6: ...IS 14 5T 20T 6 ma ma ma ma mas s s s se e e e e S A E Service Grade 30 20 10 0 10 20 30 40 Ambient temperature o C 40 20W 20W40 20 30 5W 5W30 10W 10W30 7 6 TAB A 8 1 2 3 1 2 3...

Page 7: ...IS 14 5T 20T ma ma ma ma mas s s s se e e e e 7 9 10 1 2 1 3 5 4 3 2...

Page 8: ...IS 14 5T 20T 8 ma ma ma ma mas s s s se e e e e 11 12 1 2...

Page 9: ...IS 14 5T 20T ma ma ma ma mas s s s se e e e e 9 13 No FILE 22 51 089 00 WIRINGDIAGRAM...

Page 10: ...eliminari 16 4 2 Disareazioneimpiantodialimentazione 16 4 3 Avviamento 16 4 4 Arrestodelgruppo 17 5 PROTEZIONI 17 5 1 Protezioni bassa pressione olio 17 5 2 Protezioni alta temperatura acqua 17 5 3 Pr...

Page 11: ...nuale e nei documenti di riferimen to solo cos viene assicurato il regolare funzionamento nel tempo del gruppo elettrogeno la sua affidabilit e la salvaguardia da danni a persone e cose I disegni sono...

Page 12: ...cchinario Distanze di sicurezza per impedire il raggiungimento di parti pericolose con gli arti superiori ISO 3046 Motori alternativi a combustione interna IEC 34 1 Macchine elettriche rotanti ISO 852...

Page 13: ...motore e all alternatore per gli interventi di manutenzione di controllo e al tempo stesso consente un elevato abbattimento del livello sonoro Il motore diesel 4 tempi a iniezione diretta costruito da...

Page 14: ...lore verde fig 5 rif 2 che se accesa indica gruppo avviato La seconda versione di pannello comando a distanza fig 5 rif 3 prevede oltre al pulsante di avviamento e arresto e alla lampada spia uno stru...

Page 15: ...rogenovannoeseguiti a motore spento controlli con il gruppo in funzione vanno effettuati solo da personale specializzato Nonaspirareifumidicombustioneperch contengono sostanze nocive alla salute Utili...

Page 16: ...sioni in cattivo stato Che il rubinetto dell acqua sia aperto fig 6 rif 2 Chesiastatoriempitomanualmenteiltrattodelcircuito acqua dalla pompa alla valvola nel caso sia montata una valvola di non ritor...

Page 17: ...ividuato ed eliminato la causa dell anomalia 5 3 Protezione sovratemperatura alternatore Interviene spegnendo il gruppo elettrogeno quando si verificaunsovraccaricotermicoall alternatore L interventod...

Page 18: ...otti inquinanti Consegnare l olio lubrificante esausto presso gli appositi Centri di Raccolta incaricati dello smaltimento Nonportareacontattodellapelle l olio motore Durante le operazioni di manutenz...

Page 19: ...o di rotazione dalla puleggia dell albero motore a quella dellapompadelliquidoacircuitochiusoedell alternatore DC caricabatteria fig 9 rif 3 Regolare la tensione della cinghia nel modo seguente allent...

Page 20: ...e questa sia stata sottoposta ad un ciclo completo di ricarica Controllarealmenounavoltaalmeseillivellodell elettro lita ed eventualmente rabboccare con acqua distillata Duranteunlungoperiodod inutili...

Page 21: ...ento alla batteria e le connessioni elettriche Ricollegare Controllarel integrit dellabatteria Ricaricareososti tuire Ilgruppoelettrogenosispegneduranteilperiododi lavoro Verificare se stata attivata...

Page 22: ...tore termico 10 Pulsante START STOP 11 Modulo protezione motore 12 Morsettiera 13 Connettore per collegamento pannello a distanza 14 Indicatorelivellocarburante 15 Indicatore di pressione olio 16 Indi...

Page 23: ...nary checks 29 4 2 Bleeding the fuel system 29 4 3 Starting 29 4 4 Stopping 29 5 PROTECTIONS 30 5 1 Low oil pressure protection 30 5 2 Highwatertemperatureprotection 30 5 3 Alternatoroverheatingprotec...

Page 24: ...ator operating economy and a longer life of the generator It is warmly recommended to carefully read the contents of this manual and the reference documents only thus can regular functioning and relia...

Page 25: ...sidential commercial and light industry environments Part 2 Industrial environment 89 392 EEC and subsequent amendments contained in the Directives 91 368 EEC 93 44 EEC and 93 68 EEC Essential machine...

Page 26: ...unning checks and to start and stop the generator An engine protection module Fig 4 Ref 5 controls the generator protections stopping the engine in case of a fault and signallingthefaultdetectedbymean...

Page 27: ...t stop button an instrumentwhichindicatestheengineoilpressurevalue Fig 5 Ref 4 and an instrument which indicates the coolant temperature value Fig 5 Ref 5 When carrying out maintenance operationsonthe...

Page 28: ...e carried out by specialised personnel only Do not inhale the combustion smoke since it contains substances hazardous to health Use the generator with the access doors closed Nevertouchtheengineoralte...

Page 29: ...Ref 2 thatthesectionofthewatercircuitfromthepumptothe valveshasbeenfilledmanuallyifanon returnvalvehas been mounted on the sea intake as recommended in the installation manual Fig 4 Ref 1 4 2 Bleedin...

Page 30: ...ne of the above describedprotectionsintervening after ascertaining andremovingthecauseoftheintervention pressthe STOP buttontoresetthecontrolpanel otherwise the signal would remain in memory preventin...

Page 31: ...use and maintenancemanual For the safety of the engine use only original spare parts When the operation has been completed thoroughly wipe off all oil and fuel from theengineparts 6 4 Air filter clean...

Page 32: ...Ref 3 Take a rubber hose of about 50 cm long with an inside diameter of 30 40 mm Insert the hose through the lower slit position it under the cap Fig 10 Ref 1 and connect it to the inside of a contain...

Page 33: ...uallyoperatingthedriveshaftpulley Remountthe injectors Replace the zinc anodes see par 6 10 Throughtheseawaterintakepipeaspiratesomeanti freezewhosefunctionistoprotecttheheatexchangers againstlowtempe...

Page 34: ...e the engine lifting hooks located under the top access door Fig 3 Ref 2 Hook the generator carefully and lift it slowly without sudden movements Hooking the generator at points different from that in...

Page 35: ...D sa ration du circuit d alimentation 41 4 3 D marrage 41 4 4 Arr t du groupe 42 5 PROTECTIONS 42 5 1 Protection basse pression d huile 42 5 2 Protections haute temp rature de l eau 42 5 3 Protection...

Page 36: ...r e de vie de la machine Il est vivement conseill de lire attentivement ce manuel ainsi que les documents de r f rence seule cette lecture permet un fonctionnement du groupe lectrog ne r gulier dans l...

Page 37: ...acc s aux pi ces dangereuses avec les membres sup rieurs ISO 3046 Moteurs alternatifs combustion interne IEC 34 1 Machines lectriques tournantes ISO 8528 1 Groupes lectrog nes courant altern actionn...

Page 38: ...senaluminiummarinpeint permetunacc sais au moteuret l alternateurpourlesinterventionsd entretien de contr le et permet en m me temps une importante r ductionduniveausonore Le moteur diesel 4 temps in...

Page 39: ...ue que le groupefonctionne La deuxi me version bo tier de commande distance fig 5 r f 3 pr voit enplusduboutonded marrageet d arr t un instrument indiquant la pression de l huile moteur fig 5 r f 4 un...

Page 40: ...il est mal utilis Tousles ventuelscontr lessurlegroupe lectrog nes doivent tre effectu s apr s avoir arr t le moteur les contr lesaveclegroupeenservicedoivent treex cut s uniquementpardupersonnelquali...

Page 41: ...leau A huiles conseill es fig 8 que tous les points d ancrage du groupe sont serr s comme il se doit que tous les utilisateurs lectriques sont d branch s afin de ne pas faire d marrer le groupe sous c...

Page 42: ...e temp rature de l eau Cette protection intervient en arr tant le groupe lectrog nelorsquelatemp ratureduliquider frig rant du moteur est trop lev e ou en cas d absence de circulation de l eau de mer...

Page 43: ...conseill es voir le tableau A fig 8 La premi re vidange de l huile moteur doit tre effectu e apr s 50 heures de service du groupe lectrog ne Pourladeuxi meetlessuivantesune vidangetoutesles200heuressu...

Page 44: ...lie de la pompe d eau de mer fig 9 r f 1 Une tension excessive de la courroie en acc l re l usure tandis qu un rel chement de la courroie fait tourner videlespouliesetnepermetpasunecirculation suffisa...

Page 45: ...ed alternateur sans collecteur ni balais n a besoin d aucune op ration particuli re d entretien Les contr les et les entretiens p riodiques se limitent liminer d ventuelles traces d humidit et d oxyda...

Page 46: ...tous les ans Effectuer la premi re intervention apr s 50 heures ensuite selon les intervalles pr vus 6 16 Pannes Le d marreur tourne mais le moteur principal ne d marrepas V rifiers ilyaducarburantdan...

Page 47: ...roupe lectrog ne dans une d charge car de nombreux l ments le composantsontpolluantspourl environnement 9 REFERENCES SCHEMA ELECTRIQUE fig 13 1 Interrupteur magn tique et thermique 2 Compteur horaire...

Page 48: ...ftungderAnlage 54 4 3 Starten 54 4 4 Stillsetzen des Elektroaggregats 55 5 SCHUTZVORRICHTUNGEN 55 5 1 Schutzvorrichtungengegenniedrigen ldruck 55 5 2 SchutzvorrichtunggegenWasser berhitzung 55 5 3 Sc...

Page 49: ...g derAnleitungen ist Voraussetzung f r einArbeiten in voller Sicherheit einen sparsamen Betrieb und eine lange Lebensdauer der Maschine Es wird dringend empfohlen die vorliegenden Bedienungsanleitung...

Page 50: ...Allgemeine Planungsprinzipien EN 294 Normen f r die Maschinensicherheit Sicherheitsabst nde zum Schutz der Arme vor Verletzungen durch gef hrliche Maschinenteile ISO 3046 Kolben Verbrennungsmotoren I...

Page 51: ...at ein extrem hohes Schalld mpfungsverm gen Der4 TaktDieselmotormitdirekterEinspritzung Hersteller Yanmar weist eine extrem robuste Bauweise auf und gew hrleistethoheZuverl ssigkeit dieAuspuffemission...

Page 52: ...Stoptaste Abb 5 Bez 1 und eine gr ne Kontrolleuchte Abb 5 Bez 2 die im Leuchtzustand die erfolgte Einschaltung meldet BeideranderenVersiondesFernstartpults Abb 5 Bez 3 ist au er der Start Stopptaste e...

Page 53: ...berpr fungendesElektroaggregatsistderMotor abzuschalten berpr fungen bei laufendem Motor d rfenausschlie lichvonFachpersonalvorgenommen werden Abgasenichteinatmen dasiegesundheitssch dliche Stoffeenth...

Page 54: ...Messtab Abb 7 Punkt 2 kontrollieren siehe Tabelle A Empfohlene Schmierstoffe Abb 8 alle Verankerungspunkte des Generators m ssen gut befestigt sein kontrollieren da s mtliche elektrischen Verbraucher...

Page 55: ...le da derMotormitgr erenNeigungenarbeitet bestehtdieGefahreinermangelhaftenSchmierung oder Absaugung durch den Schmier l Luftfilter 5 2 Schutzvorrichtung gegen Wasser berhitzung Diese Sicherheit spric...

Page 56: ...die Motorschmierung k nneninderBedienungs undWartungsanleitung die dem Motor beigef gt ist nachgeschlagen werden Ab le oder Kraftstoff sind stets normgerecht zu entsorgen indem sie den zust ndigen Ent...

Page 57: ...rkere Spannung die Meerwasserpumpe nach au en verschieben und umgekehrt zum Lockern der Spannung Die Spannung ist regelrecht wenn der Riemen unter einer Druckkraft von 8 KG etwa 5 mm durchh ngt Abb 9...

Page 58: ...Minustemperaturen Eine neue Batterie ist vor dem Einbau einem kompletten Ladezyklus zu unterziehen DieBatteriefl ssigkeit Elektrolyt wenigstenseinmalim Monataufvorschriftsm igenF llstand berpr fenund...

Page 59: ...einemService ZentrumR cksprachenehmen Den Versorgungskreis entl ften bis der Kraftstoff blasenfrei austritt vgl hierzu Abs 4 2 Das Motorschutzmodul wird bei Bet tigen der Starttastenichtaktiviert berp...

Page 60: ...lektroaggregatdenzust ndigenVerschrottungsstellen auszuliefern Das Elektroaggregat nicht auf M llstellenentsorgen davieleseinerKomponenten umweltbelastendsind 9 ERLAUTERUNGENZUMSCHALTPLAN abb 13 1 Mag...

Page 61: ...3 Arranque 67 4 4 Paradadelgrupo 68 5 PROTECCIONES 68 5 1 Dispositivos de protecci n baja presi n aceite 68 5 2 Dispositivos de protecci n alta temperatura agua 68 5 3 Dispositivodeprotecci nrecalenta...

Page 62: ...do de este manual y de la documentaci n de referencia s lo de esa manera es posible asegurar el regular funcionamiento del grupo electr geno a lo largo del tiempo su fiabilidad y la tutela contra da o...

Page 63: ...a Distancias de seguridad para impedir el alcance de partes peligrosas con los miembros superiores ISO 3046 Motores alternativos de combusti n interna IEC 34 1 M quinas el ctricas giratorias ISO 8528...

Page 64: ...ite un f cil acceso al motor y al alternador para efectuar operaciones de mantenimiento y de control y al mismo tiempo reduce eficazmente la intensidad ac stica Elmotordieselde4tiemposeinyecci ndirect...

Page 65: ...una luz testigo de color verde fig 5 ref 2 que cuando est encendida indica que el grupo est en funcionamiento La segunda versi n de panel de control remoto fig 5 ref 3 contiene adem s del pulsador de...

Page 66: ...erresponsabilidadporda os apersonasocosascausadosporlainobservanciadelas normasdeseguridad Observaratentamentelasplacasdese alizaci nrelativas a la seguridad aplicadas en la m quina y respetar las ind...

Page 67: ...ig 8 Que todos los puntos de anclaje del grupo est n ajustados lo suficiente Quetodoslosaparatosel ctricosest ndesactivados para evitar el arranque del grupo con baja carga de tensi n Quelasl neasdeag...

Page 68: ...no cuando la temperatura del l quido refrigerante del motor es demasiadoelevadaofaltalacirculaci ndelaguademar La intervenci n de este dispositivo de protecci n es se alada por la luz testigo C fig 4...

Page 69: ...e encuentran indicados en la tabla A de la fig 8 Elprimercambiodeaceitemotordebeserefectuado despu sde50horasdeusodelgrupoelectr geno para el segundo y los sucesivos es suficiente un cambio cada 200 h...

Page 70: ...a de la siguiente manera Aflojar los dos tornillos de regulaci n fig 9 ref 2 y desplazar la bomba del agua de mar hacia afuera para aumentarlatensi n obienhaciaadentroparadisminuirla Ajustar los torni...

Page 71: ...se aconseja utilizar una bater a de 70 A h para temperatura ambiente superior a 0 C y de 100 A h para temperaturas inferiores Antes de instalar una nueva bater a es importante que la misma haya sido s...

Page 72: ...el Centro de Asistencia Eliminar las burbujas de aire purgando el circuito de alimentaci n V aseapartado4 2 El m dulo de protecci n motor no se activa cuando se presiona el pulsador START Controlar si...

Page 73: ...desechar el grupo electr genoenunaescombrera dadoquenumerosas partes del mismo son contaminantes para el medio ambiente 9 REFERENCIAS ESQUEMA ELECTRICO fig 13 1 Interruptor magnetot rmico 2 Cuentahor...

Page 74: ...Ontluchtingvanhetbrandstofsysteem 80 4 3 Starten 80 4 4 Stoppenvandegroep 81 5 BESCHERMINGEN 81 5 1 Bescherming lage oliedruk 81 5 2 Bescherminghogetemperatuurwater 81 5 3 Beschermingovertemperatuurw...

Page 75: ...andezehandleidingendereferentiedocumentenaandachtigtelezen Alleenop dezemanierkanwordenborggestaanvooreenregelmatigeenbetrouwbarewerkingvandestroomopwekkingsgroep en wordt schade aan personen en zaken...

Page 76: ...es EN 294 Normen relatief aan de veiligheid van de operator Veiligheidsafstand om te voorkomen dat de bovenste ledematenincontactkomenmetgevaarlijkeonderdelen ISO3046 Wisselstroommotorsmetinterneverbr...

Page 77: ...onderhouds of een controlebeurt en dempt tegelijk aanzienlijk het geluid De4 taktdieselmotormetdirecteinjectie gebouwddoor Yanmar is bijzonder betrouwbaar en sterk de uitstootwaarden aan de uitlaat z...

Page 78: ...knop en een groen controlelampje afb 5 ref 2 dat brandt als de groep in werking is Het tweede model van het paneel afb 5 ref 3 heeft naast de start stopknop en het controlelampje een instrument dat de...

Page 79: ...enofpersonendiegeengeschikte opleidinghebbengehad Laat kinderen of dieren niet in de buurt komen van de stroomopwekkingsgroep wanneer deze in werking is Komnietmetnattehandenaandegenerator aangezien d...

Page 80: ...oli n afb 8 Controleerofalleverankeringspuntenvandegroepgoed vastgezet zijn Controleer of alle elektrische gebruikers afgekoppeld zijnomtevermijdendatdegroepgestartwordtterwijlhij belast wordt Control...

Page 81: ...r 5 2 Bescherming hoge temperatuur water Stopt de stroomopwekkende groep wanneer de temperatuurvandekoelvloeistofvandemotortehoogis ofinafwezigheidvancirculerendzeewater Hierbij gaat het controlelampj...

Page 82: ...is om hem vlot te laten stromen Voor de aangewezen types olie raadpleeg de tabel TAB A in de afb 8 Demotoroliedientdeeerstekeertewordenverversd na 50 gebruiksuren van de stroomopwekkingsgroep voor de...

Page 83: ...volgt geregeld schroef de twee stelschroeven los afb 9 ref 2 en verplaats de zeewaterpomp naar buiten toe om de druk teverhogen ofnaarbinnentoeomdedrukteverminderen Zet de schroeven aan en controleer...

Page 84: ...ep een accu te gebruiken van 80 A u bij een omgevingstemperatuur groter dan 0 Cenvan100A uvoorlageretemperaturen Alvorenseen nieuwe accu te installeren is het belangrijk dat deze eerstvolledigwordtgel...

Page 85: ...kabelsenaansluitklemmenvandeaccu endeelektrischeaansluitingen Heraansluiten Controleerdestaatvandeaccu Ladenofvervangen De stroomopwekkingsgroep valt stil tijdens de bedrijfscyclus Controleerofeencont...

Page 86: ...emmenbord 8 Isolatoren 9 Thermische schakelaar 10 START STOP knop 11 Motorbeschermingsmodule 12 Klemmenbord 13 Connectorvoorverbindingafstandsbedieningspaneel 14 Brandstofmeter 15 Indicator oliedruk 1...

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