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2.3

Typical installation with electric generator
below the water line (fig. 5)

1

  Raw water intake

2

  Intake valve

3

  Drain valve

4

Water filter

5

Anti-siphon valve

6

Barrel muffler

7

Silencer

8

Exhaust through-hull

9

Generating set

10

Anti-siphon drain hose

11

Water line

A

 - Hose -  internal diameter 50 mm (1.96")

B

 - Hose -  internal diameter 15 mm (.59")

C

 - Clamps

D

 - Hose - internal diameter 50 mm (1.96")

2.4.

Typical installation of electric generator  with
"E/G" separator above (fig. 6) and below
(fig. 7) the water-line

References for figure 6:
1

 Raw water intake

2

 Intake valve

3

 Drain valve

4

Water filter

5

Electric generator

6

Barrel muffler

7

"E/G" Separator

8

Exhaust through-hull

9

Silencer

10

Gas exhaust

11

Water line

References for figure 7:
2

 Intake valve

3

 Drain valve

4

Water filter

5

Anti-siphon valve

6

Barrel muffler

7

"E/G" Separator

8

Exhaust through-hull

9

Silencer

10

Gas exhaust

11

Water line

12

Drainage

13

Anti-siphon valve

A

- Hose -inside diameter  50 mm (1.96") , suitable for

raw water/exhaust gas.

B

- Hose - inside diameter 15 mm (.59"), suitable for raw

water.

C

- Clamps.

D

- Hose - inside diameter 40 mm (1.57"), suitable for

exhaust gas (Max 70 °C (158 °F)).

E

- Hose - inside diameter 25 mm (1"), suitable for raw

water.

       WARNING

       WARNING

       WARNING

The measurements should correspond exactly.
In order to have a better sound damping it is
recommended to adopt a silencer, on the "D"
tube, at the distance of 40" from the
"E/G" separator.

2.5

Components

The raw water intake system must be separate from
the one for the engines propelling the boat.

1

- Direct raw water intake 1/2"

If the unit is installed more than 40" above the water-
line, a check valve should be fitted after the sea
intake (fig. 8, ref. 1) to prevent the water circuit
emptying when the motor is off. If this empties, the
rotor of the water pump might be damaged during
start up; for the same reason, when the unit is first
started up, the suction tube from the valve to the
pump should be filled manually.

2

- Ball valve (general) 1/2"

3

- Ball valve (drainage) 1/2"

This is used to drain the cooling system of the electric
generator for general maintenance or when a long
period of inactivity is expected.

4 - 

Water filter (can be inspected)

This must provide sufficient protection for the cooling
circuit from the entrance of mud, sand and seaweed.
Water pump flow for IS9.5 is 6.6 gal/min.

The filter mesh should be very fine. Mesh 2 - 470
micron is recommended, other sizes do not give
good filter performance.

5

- Anti-siphon valve: this is a valve that brings the cooling

circuit back to atmospheric pressure when the motor
is turned off, thus avoiding the formation of siphons.

It’s use is mandatory when the base of the
generator group is under the water line

, and it

must be positioned at least 12" above sea level.

  (see fig. 11).

Anti-siphon valve must be inserted between the inlet
of the sea water pump and exhaust manifold as
indicated  in Fig. 11
The drainage duct of the anti-siphon valve must run
beneath the valve itself in order to prevent water
accumulating in the duct, which should always

INFORMATION

       WARNING

10

Summary of Contents for Marine IS 9.5

Page 1: ...IS9 5 13501 INSTALLATION MANUAL ...

Page 2: ...Fig 1 Fig 2 1 2 Fig 3 Fig 4 2 32 7 8 31 1 1 16 3 8 22 3 8 3 3 3 5 32 7 8 27 1 8 2 2 3 8 MAX 40 MAX 40 MAX 40 MIN 12 MIN 8 M AX 80 MIN 13 5 IS9 5 ...

Page 3: ...Fig 6 3 Fig 6 MAX 40 MAX 40 MIN 12 MIN 8 M A X 8 0 MIN 13 5 IS9 5 MAX 40 MIN 6 MAX 40 MIN 12 MIN 8 MAX 40 IS9 5 MAX 16 6 MIN 13 5 M A X 8 0 IS9 5 MIN 6 MAX 40 MIN 12 MIN 8 MAX 40 MAX 16 6 MIN 12 M A X 8 0 MIN 13 5 ...

Page 4: ...Fig 9 1 Fig 8 Fig 12 Fig 11 Fig 10 1 2 3 4 Anti siphon valve 4 ...

Page 5: ...Fig 14 Fig 13 1 2 1 3 Fig 15 1 5 ...

Page 6: ...Fig 16 Fig 17 GEN LOAD MAIN 1 6 ...

Page 7: ...Fig 18 IS9 5 7 ...

Page 8: ... that significant attention must be paid in order to prevent serious danger which could lead to injury or death A condition which may occur during the lifetime of a product system or plant that has the potential for human injury damage to property damage to the environment or economic loss Indicatesthatparticularattentionmustbepaidinordertopreventseriousconsequenseswhich could reselt to tangible g...

Page 9: ...SYSTEM SUPPLIED BY MASE HASBEENMODIFIEDTOPREVENTSOLIDOBJECTS FROMENTERINGTHESYSTEMANDBLOCKINGIT IFOTHERMATERIALSAREUSED MORECAREAND MOREFREQUENTCLEANINGISNECESSARY The baffle system might cause the following problems a If installed with the slots facing the bow In this case during navigation and with the electric generator off pressure is accumulated in the water infeed duct which might cause the ...

Page 10: ...5 Components The raw water intake system must be separate from the one for the engines propelling the boat 1 Direct raw water intake 1 2 If the unit is installed more than 40 above the water line a check valve should be fitted after the sea intake fig 8 ref 1 to prevent the water circuit emptying when the motor is off If this empties the rotor of the water pump might be damaged during start up for...

Page 11: ...e end of the connection cable in the socket placed on the inner board of the genset and the opposite end in the remote control panel fig 16 ref 1 WARNING DANGER remain empty to allow air to pass through when the unit is switched off see fig 9 Itisrecommendedthatthedrainhosefromtheanti siphon valvebefedintothebilge assmallamountsofwatermight bedrainedthroughitduringnormaloperation Thecooling circui...

Page 12: ...on power can be picked up both at 120 VbetweenpointsF1 F2 andP1 P2 andat240Vbetween points P1 and F2 at the same time as shown in the diagram in fig 15 ref 3 If the serial connector fig 15 ref 3 is used to draw a voltage of 120V 60Hz the current drawn off must not exceed 50 of the rated current Ensurethatthesumoftheloadstobesupplieddoesnot exceed the nominal power of the electric generator The gen...

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