Masdaf ENDURO 100-240 Operating Manual Download Page 6

                                                                                                                                                                           

     

Mas Grup

 

 

 

  4 

 

4.1.3. Spare Parts 
 

Please  refer  to  the  technical  drawing  of  the  pump  for  necessary  spare 
parts. 
 

4.1.4. Shaft 
 

The  pumps  are  provided  with  the  rigid  shaft  capable  of  supporting 
different loading conditions. Since the shaft diameter is highly resistant to 
bending  and  the  distance  between  the  bearing  and the sealing  is short, 
pump can operate at optimal conditions for the sealing. 
 

4.1.5. Bearing and Lubrication 

 
Lifelong  grease  lubricated  bearings  are  used  in  ENDURO  series 
submersible pumps. There is no need any extra lubrication for bearings. 
On the side of the pump and motor side 3300/6300 series bearings can 
be used

 

4.1.6.  Seals 
 
Special Stuffing Box Design* 

 

Spiral grooves in the big conical seal chamber avoid contamination of the 
sealing environment with solids improved mechanical seal life. 

 

*Available on some models. 

 

Shaft Sealing 

 

To prevent water pass to motor two sets of mechanical seals with oil bath 
in the middle of these seals are used.  

 

In standard production, SiC-SiC mechanical seals are used for sealing. 

 

Water Leakage Warning System 

 

An electrode system is used in case of water leakage caused by worn out 
mechanical seal or any other reason. 
 

4.1.7. Drive 

 
MASDAF  ENDURO  Series  Submersible  sewage  pumps  are  developed 
for  the  purpose  of  pumping  domestic  and  industrial  waste  water 
containing  large  solid  particles.  These  pumps  are  suitable  for  operating 
entirely  immersed  in  water.  Different  types  of  impeller  are  used  in 
ENDURO  Series  pumps  for  different  purposes  of  pumping  clean  and 
waste water, sewage containing solids and fibrous materials and sludge. 
 

5.  TRANSPORT AND STORAGE 

 

Suction,  discharge  and  all  auxiliary  fittings  must  be  closed  during 
transport  and  storage.  Flange  covers  must  be  removed  while  the  pump 
unit is being installed. 
 

5.1. Transport

 

 

Pump and pump group must be carried safely to the installation location 
by lifting equipments. 
 

CAUTION 

 
Current general lifting safety instructions must be applied. Please use a 
suspension system shown in figure while you are carrying and lifting the 
pump unit. Prefer fabric cable for suspension. 

 

 

 

 

 

      RIGHT 

 

     WRONG 

 

Figure 2 -  

Transport of Pump Group

 

 
Incorrect lifting may damage the pump unit and cause injuries 
 
Damages caused in transport. 

 

Check the pump when it is delivered to you. Please let us know of there is 
any damage. 

 
5.2.  Storage 
 
Please keep the unit clean and dry area during storage.  
 

If the pump is out of use for a long time, please consider the instructions 
below. 

1. 

If there is water inside the pump, drain it. 

2. 

Clean the pump casing and impeller by jetting clean water for a short 
time. 

3. 

Empty water inside the pump casing, suction line and discharge line. 

4. 

Spray an anti-corrosive into the pump casing. 

5. 

If the pump is not operated immediately, it has to be kept in clean and 
dry area in vertical position. 

 

6.  ASSEMBLY / INSTALLATION

 

 

6.1. Connection Type 

 

i.  Suspended Connection: 

The pump is hanged to the inlet of the pipe 

system on the ground by a special connecting device. Pump does not 
sit on the base of the sump. If required, the connection elbow can be 
used as a non-return valve. Steel discharge pipe between the pump 
and  suspension  part  keeps  the  pump  on  suspension.  Suspended 
connection can apply on 50-160, 50-200 (up to 5,5 kW) and 80-190 
types.At  suspended  connection  option,it  should  be  noted  that  these 
pumps  enables to  operate more  reliably  by  not  bringing  overload  to 
the  discharge  pipe  because  of  being  lighter.It  is  not  necessary  for 
sump  bottom  to  be  flat  and  solid  for  suspended  connection. 
Suspension elbow and  complete suspension set are needed for this 
application. 

 

 

Figure 3 -  

Suspended Connection

 

Summary of Contents for ENDURO 100-240

Page 1: ...Revision No 02 June 2018 Submersible Sewage And Wastewater Pumps ENDURO SERIES OPERATING MANUAL...

Page 2: ...es Y netmelikler 2006 42 EC Machinery Directive 2006 42 AT Makine Emniyeti Y netmeli i 2014 35 EU Low Voltage Directive 2014 35 AB Al ak Gerilim Y netmeli i 2014 30 EU Electromagnetic Compatibility Di...

Page 3: ...res relevant to equipment Cable mask and safety band must be used when necessary 2 Be sure there is adequate amount of oxygen and there is no toxic gaseous around 3 Before using welding or any electri...

Page 4: ...knowledge required training must be given by the costumer If training support is needed by the costumer it will be provided by the manufacturer seller CAUTION Untrained personnel and unwillingness to...

Page 5: ...ter activated sludge and floodwaters Grinding Blade Design ENDURO Series submersible sewage and waste water pumps which have grinding blade design can grind solid particles and fibers inside liquids a...

Page 6: ...ange covers must be removed while the pump unit is being installed 5 1 Transport Pump and pump group must be carried safely to the installation location by lifting equipments CAUTION Current general l...

Page 7: ...arallel pipes It is connected to the carrier elbow from the bottom When lowering down the pump acts as guide Length is set according to the depth of the tank in place 3 Coupling Hook It is a carrier s...

Page 8: ...the motor while alarming goes on until the RESET button is pressed Pressing the RESET button disables the alarm relay and indicator light stops blinking Overload The relay shuts down the motor if the...

Page 9: ...Mas Grup 7 Figure 11 Motor Protection and Control Relay Circuit Diagram Direct Online Driven Sample Diagram...

Page 10: ...Mas Grup 8 Figure 12 Motor Protection and Control Relay Circuit Diagram Star Delta Online Driven Sample Diagram...

Page 11: ...energized make sure that sure that green indicator light NORMAL is switched on This indicates there is not any failure and the electrical connections are done in the right way Pressing the START butto...

Page 12: ...pe and size Motor power and speed Pump serial number Capacity and head If you wish to keep spare parts in store depending on the number of same type of pumps for two operation years the quantities whi...

Page 13: ...cranes and remove the VOLUTE CASING 1 X X X 7 Position vertical builted MOTOR CASING 3 the bottom to be the top on the suitable ground X X 8 If the pump type is PB separate CUTTER BLADE INSIDE 42 and...

Page 14: ...ical builted MOTOR CASING 3 the bottom to be the top on the suitable ground X X 7 Mount OIL BOX 50 X X 8 Connect MECHANICAL SEALS 240 carefully X X 9 Bearing the ROTOR BEARINGS 200 and 201 by insertin...

Page 15: ...ed Discharge piping should be cleaned up by backwashing Manometric head is too high Recalculate the static pressure and system losses Impeller casing is blocked Clean inside of the pump Impeller had w...

Page 16: ...240 Mechanical Seal 403 O Ring 31 Top Bearing Housing 260 Plug 404 O Ring 41 Cutter Blade inside 321 Hexagon Head Bolt 407 Bushing Gasket 42 Cutter Blade outside 322 Imbues Bolt 408 408A Electrode Sea...

Page 17: ...Imbues Bolt 404 O Ring 31 Top Bearing Housing 323 Imbues Bolt 407 Bushing Gasket 50 Stuffing Box 324 Imbues Bolt 408 408A Electrode Gasket 60 Shaft 325 Imbues Bolt 409 Cover Gasket 200 Top Bearing 326...

Page 18: ...Housing 300 Stud 403 O Ring 32 Bearing Cover 320 Hexagon Head Bolt 404 O Ring 33 Top Cover 322 Imbues Bolt 405 O Ring 40 Bottom Support Foot 323 Imbues Bolt 406 O Ring 41 Handle 324 Imbues Bolt 407 B...

Page 19: ...7 14 PUMP SIZE LIST Figure 16 ENDURO 50 160 Representation of Size Figure 17 ENDURO 100 240 Representation of Size Figure 18 ENDURO 100 315 Representation of Size Figure 19 ENDURO 150 315 Representati...

Page 20: ...80 190 100L 80 570 100 38 5 200 157 300 112M 605 80 250 112M 620 110 27 280 197 400 132S 640 132M 740 160M 795 160L 895 100 240 100L 100 593 130 57 250 185 375 112M 630 132M 750 100 250 112M 665 145 3...

Page 21: ...403 O Ring 30 Bottom Bearing Housing 321 Hexagon Head Bolt 404 O Ring 31 Top Bearing Housing 322 Imbus Bolt 407 Gland Gasket 50 Stuffing Box 323 Imbus Bolt 408 Electrode Gasket 55 Flange 324 Imbus Bol...

Page 22: ...cal Seal 403 O Ring 31 Top Bearing Housing 260 Plug 404 O Ring 41 Cutter Blade inside 321 Hexagon Head Bolt 407 Gland Gasket 42 Cutter Blade outside 322 Imbus Bolt 408 Electrode Gasket 50 Stuffing Box...

Page 23: ...ng 31 Top Bearing Housing 300 Stud 403 O Ring 32 Bearing Cover 320 Hexagon Head Bolt 404 O Ring 33 Top Cover 322 Imbus Bolt 405 O Ring 40 Bottom Support Foot 323 Imbus Bolt 406 O Ring 41 Handle 324 Im...

Page 24: ...e 15 ENDURO 150 315 D Sectional Drawing 16 Figure 16 ENDURO 50 160 Representation of Size 17 Figure 17 ENDURO 100 240 Representation of Size 17 Figure 18 ENDURO 100 315 Representation of Size 17 Figur...

Page 25: ...o 17 Tuzla STANBUL TURKEY Tel 90 216 456 47 00 pbx Fax 90 216 455 14 24 Ankara Regional Directorate A a ve ler Mah 1329 Sok No 6 9 ve ler ANKARA TURKEY Tel 90 312 472 81 60 67 Fax 90 312 472 82 51 Fac...

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