Masdaf ENDURO 100-240 Operating Manual Download Page 15

                                                                                                                                                                           

     

Mas Grup

 

 

 

  13 

 

12.  POSSIBLE FAILURES, CAUSES, SOLUTIONS 

 

 
Possible failures and solution strategies are listed in the table below.   Please apply to th

e Customers’ Service Department of our company when a 

generic solution is not found to your problem. 
 

 

 

While the failures are repaired the pump must always be dry and un-pressurized. 

 
 

ERROR 

POSSIBLE CAUSES 

POSSIBLE SOLUTIONS 

Motor  
is not working 

No electricity 

Electrical components should be checked by licensed electricians. 

Low voltage 

Check the voltage 

Fuses cut down 

Fuses should be replaced by licensed electricians 

Float gauges are broken 

Check the gauges. 

Energy and control cable is broken. 

Change the energy and control cables. 

Low capacity or there is no 
discharge 

Reverse direction of rotation. 

Check the rotation and correct it if necessary. 

Discharge piping blocked. 

Discharge piping should be cleaned up by backwashing. 

Manometric head is too high. 

Recalculate the static pressure and system losses. 

Impeller/casing is blocked. 

Clean inside of the pump. 

Impeller had worn out.or broken 

Change the impeller. 

Overheat 

The  level  of  the  stop  float  switch  is  too 
low. Motor runs dry. 

Increase the level of the stop float switch. 

Manometric head is too high. 

Adjust the flow control valve according to the manometric head stated on 
the name plate. 

Pumped liquid is very dense or its specific 
gravity is high. 

Adjust the flow control valve according to the current stated on the name 
plate. 

Water 
leakage 

Energy  and  control  cable  has  been 
crushed or torn. 

Change the power cable. 

O-rings are damaged. 

Do not open the connections of electricity, motor body and oil bath. Call 
MASDAF Services immediately for technical support. 

Mechanical seals are damaged. 

Inside  of  the  casing  filled  with  solid 
particles. 

Connections of relays are wrong. 

Relay is broken 

 
 

Table 6 - 

Possible Failures, Causes, Solutions

 

 
 

Summary of Contents for ENDURO 100-240

Page 1: ...Revision No 02 June 2018 Submersible Sewage And Wastewater Pumps ENDURO SERIES OPERATING MANUAL...

Page 2: ...es Y netmelikler 2006 42 EC Machinery Directive 2006 42 AT Makine Emniyeti Y netmeli i 2014 35 EU Low Voltage Directive 2014 35 AB Al ak Gerilim Y netmeli i 2014 30 EU Electromagnetic Compatibility Di...

Page 3: ...res relevant to equipment Cable mask and safety band must be used when necessary 2 Be sure there is adequate amount of oxygen and there is no toxic gaseous around 3 Before using welding or any electri...

Page 4: ...knowledge required training must be given by the costumer If training support is needed by the costumer it will be provided by the manufacturer seller CAUTION Untrained personnel and unwillingness to...

Page 5: ...ter activated sludge and floodwaters Grinding Blade Design ENDURO Series submersible sewage and waste water pumps which have grinding blade design can grind solid particles and fibers inside liquids a...

Page 6: ...ange covers must be removed while the pump unit is being installed 5 1 Transport Pump and pump group must be carried safely to the installation location by lifting equipments CAUTION Current general l...

Page 7: ...arallel pipes It is connected to the carrier elbow from the bottom When lowering down the pump acts as guide Length is set according to the depth of the tank in place 3 Coupling Hook It is a carrier s...

Page 8: ...the motor while alarming goes on until the RESET button is pressed Pressing the RESET button disables the alarm relay and indicator light stops blinking Overload The relay shuts down the motor if the...

Page 9: ...Mas Grup 7 Figure 11 Motor Protection and Control Relay Circuit Diagram Direct Online Driven Sample Diagram...

Page 10: ...Mas Grup 8 Figure 12 Motor Protection and Control Relay Circuit Diagram Star Delta Online Driven Sample Diagram...

Page 11: ...energized make sure that sure that green indicator light NORMAL is switched on This indicates there is not any failure and the electrical connections are done in the right way Pressing the START butto...

Page 12: ...pe and size Motor power and speed Pump serial number Capacity and head If you wish to keep spare parts in store depending on the number of same type of pumps for two operation years the quantities whi...

Page 13: ...cranes and remove the VOLUTE CASING 1 X X X 7 Position vertical builted MOTOR CASING 3 the bottom to be the top on the suitable ground X X 8 If the pump type is PB separate CUTTER BLADE INSIDE 42 and...

Page 14: ...ical builted MOTOR CASING 3 the bottom to be the top on the suitable ground X X 7 Mount OIL BOX 50 X X 8 Connect MECHANICAL SEALS 240 carefully X X 9 Bearing the ROTOR BEARINGS 200 and 201 by insertin...

Page 15: ...ed Discharge piping should be cleaned up by backwashing Manometric head is too high Recalculate the static pressure and system losses Impeller casing is blocked Clean inside of the pump Impeller had w...

Page 16: ...240 Mechanical Seal 403 O Ring 31 Top Bearing Housing 260 Plug 404 O Ring 41 Cutter Blade inside 321 Hexagon Head Bolt 407 Bushing Gasket 42 Cutter Blade outside 322 Imbues Bolt 408 408A Electrode Sea...

Page 17: ...Imbues Bolt 404 O Ring 31 Top Bearing Housing 323 Imbues Bolt 407 Bushing Gasket 50 Stuffing Box 324 Imbues Bolt 408 408A Electrode Gasket 60 Shaft 325 Imbues Bolt 409 Cover Gasket 200 Top Bearing 326...

Page 18: ...Housing 300 Stud 403 O Ring 32 Bearing Cover 320 Hexagon Head Bolt 404 O Ring 33 Top Cover 322 Imbues Bolt 405 O Ring 40 Bottom Support Foot 323 Imbues Bolt 406 O Ring 41 Handle 324 Imbues Bolt 407 B...

Page 19: ...7 14 PUMP SIZE LIST Figure 16 ENDURO 50 160 Representation of Size Figure 17 ENDURO 100 240 Representation of Size Figure 18 ENDURO 100 315 Representation of Size Figure 19 ENDURO 150 315 Representati...

Page 20: ...80 190 100L 80 570 100 38 5 200 157 300 112M 605 80 250 112M 620 110 27 280 197 400 132S 640 132M 740 160M 795 160L 895 100 240 100L 100 593 130 57 250 185 375 112M 630 132M 750 100 250 112M 665 145 3...

Page 21: ...403 O Ring 30 Bottom Bearing Housing 321 Hexagon Head Bolt 404 O Ring 31 Top Bearing Housing 322 Imbus Bolt 407 Gland Gasket 50 Stuffing Box 323 Imbus Bolt 408 Electrode Gasket 55 Flange 324 Imbus Bol...

Page 22: ...cal Seal 403 O Ring 31 Top Bearing Housing 260 Plug 404 O Ring 41 Cutter Blade inside 321 Hexagon Head Bolt 407 Gland Gasket 42 Cutter Blade outside 322 Imbus Bolt 408 Electrode Gasket 50 Stuffing Box...

Page 23: ...ng 31 Top Bearing Housing 300 Stud 403 O Ring 32 Bearing Cover 320 Hexagon Head Bolt 404 O Ring 33 Top Cover 322 Imbus Bolt 405 O Ring 40 Bottom Support Foot 323 Imbus Bolt 406 O Ring 41 Handle 324 Im...

Page 24: ...e 15 ENDURO 150 315 D Sectional Drawing 16 Figure 16 ENDURO 50 160 Representation of Size 17 Figure 17 ENDURO 100 240 Representation of Size 17 Figure 18 ENDURO 100 315 Representation of Size 17 Figur...

Page 25: ...o 17 Tuzla STANBUL TURKEY Tel 90 216 456 47 00 pbx Fax 90 216 455 14 24 Ankara Regional Directorate A a ve ler Mah 1329 Sok No 6 9 ve ler ANKARA TURKEY Tel 90 312 472 81 60 67 Fax 90 312 472 82 51 Fac...

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