Masdaf ENDURO 100-240 Operating Manual Download Page 4

                                                                                                                                                                           

     

Mas Grup

 

 

 

Figure 1 -  Pump Label 

 

2.2. Performance Information 
 

Actual  performance  of  the  pump  can  be  obtained  from  the  order  page 
and/or from the test report. This information is given on the pump label. 
The  performance  curves  given  in  the  catalog  are  valid  for  water  whose 
density  a

nd  viscosity  are  ρ=1  kg/dm

3

 

and      ν=1  cst.  respectively.  For 

those  liquids  whose  densities  and  viscosities  are  different from  those  of 
water,  please  consult  with 

MAS  DAF  MAKINA  SANAYI  A.Ş.

  since  the 

performance curves vary with density and viscosity 
 

CAUTION 

 
The pump is not to be operated at off-design point given in the order and 
supplied from the firm. 
 
It  is  necessary  to  ensure  that  the  instructions  are  obeyed  for  the  safe 
running of the pump. 
 

2.3. Warranty Conditions

 

 

The  entire  products  in  our  selling  program  are  warranted  by 

MAS  DAF 

MAKINA SANAYİ A.Ş.

 

 

The warranty conditions will only be valid when all the instructions about 
installation  and  start-up  operations  of  the  pump  unit  are  taken  into 
account. 

 
2.4. Test

 

 

All Pumps are dispatched for sale when all the performance and pressure 
tests  are  completed.    Proper  assurance  of  material  and  fault-free 
operation  of  pumps  whose  performance  tests  are  made  is  under  the 
warranty of 

MAS DAF MAKINA SANAYI A.Ş.

 

 

2.5. Pressure Limit 

 

Pressure at the discharge flange must not exceed 10 Bar. A special order 
is necessary for applications with higher pressures. 

 

3.  SAFE OPERATING CONDITIONS

 

 

This  manual  contains  main  safety  instructions  for  the  installation, 
operation  and  maintenance.  It  must  be  read  by  the  personnel  who  are 
responsible for installation and operation.  This manual should always be 
kept  near  the  installation  location.  It  is  important  to  comply  with  safety 
precautions stated in page 1 along with the general safety instructions as 
well as preventive measures repeated in other sections of this manual. 
 

3.1. Training of Personnel 

 
Installation, operation and maintenance personnel must have necessary 
knowledge  in  order  to  accomplish  the  given  job.  The  responsibility, 
adequacies and controlling duties of such personnel must be determined 
by  the  costumer.  It  has  to  be  certain  that  these  personnel  comprehend 
totally the content of the operating manual. 
 
If  the  personnel  do  not  have  enough  knowledge,  required  training  must 
be given by the costumer.  If training support is needed by the costumer, 
it will be provided by the manufacturer/seller. 
 

CAUTION 

 
Untrained personnel and unwillingness to comply with safety instructions 
may  be  risky  for  both  machine  and  environment.   

MAS  DAF  MAKINA 

SANAYI A.Ş.

 is not responsible for this kind of damages. 

 

3.2. Hazardous  Conditions  That  May  Occur  When  One  Does  Not 

Comply With The Safety Instructions 

 

Incompliance  with  safety  regulations  may  put  the  personnel,  the 
environment and the machine in danger and thus may cause damages. 
Incompliance  with  safety  regulations  may  give  rise  to  situations  listed 
below. 

 

Important operational functions of the factory may stop. 
Maintenance may get difficult. 
One may get injured by electrical, mechanical or chemical hazards. 
 
3.3. Safety Measures for Operator 
 

Dangerous, hot or cold components in the pump area must be covered so 
that one cannot touch them. 
Moving components of the pump (such as coupling) must be covered so 
that one cannot touch them.  Those covers must not be dismounted while 
the  pump  is  running.    Dangers  that  results  from  electrical  connections 
must  be  removed.  To  get  more  information  about  this  subject,  you  can 
refer to domestic electrical instructions. 
 

3.4. Safety Measures for Maintenance and Installation 
 

The  costumer  must  assure  that  all  maintenance,  check  and  installment 
tasks  are  performed  by  qualified  personnel.  Repair  work  must  only  be 
performed while the machine is not running.   
The  pump  and  its  auxiliary  system  must  be  cleaned  thoroughly  if  it 
contains hazardous liquids. At the end of the repair work, all safety and 
protective equipment must be re-installed. 

 
3.5. Spare Parts Replacement 
 

Replacement  of  spare  parts  and  all  modifications  must  be  done  after 
contacting with the manufacturer.  Spare parts and accessories certified 
by the manufacturer are important for the safe operation of the system. 

 

Notice: 

MAS  DAF  MAKINA  SANAYI  A.Ş.

  is  not  responsible  from  the 

usage of improper spare parts. 
 

4.  TECHNICAL INFORMATION 

 

4.1. Design 

 

ENDURO  Series  submersible  pumps  are  designed  for  pumping  solid 
particles, raw sewages, industrial sewages. 
Three type of impellers including single vane, double vane and vortex are 
used in ENDURO series to pump containing long fibers, solid substances, 
coarse  dirt  as  well  as  gaseous  or  air,  raw  sewage,  activated  sludge, 
circulated and heated sludge, raw and digested sludge, mixed water. 

Summary of Contents for ENDURO 100-240

Page 1: ...Revision No 02 June 2018 Submersible Sewage And Wastewater Pumps ENDURO SERIES OPERATING MANUAL...

Page 2: ...es Y netmelikler 2006 42 EC Machinery Directive 2006 42 AT Makine Emniyeti Y netmeli i 2014 35 EU Low Voltage Directive 2014 35 AB Al ak Gerilim Y netmeli i 2014 30 EU Electromagnetic Compatibility Di...

Page 3: ...res relevant to equipment Cable mask and safety band must be used when necessary 2 Be sure there is adequate amount of oxygen and there is no toxic gaseous around 3 Before using welding or any electri...

Page 4: ...knowledge required training must be given by the costumer If training support is needed by the costumer it will be provided by the manufacturer seller CAUTION Untrained personnel and unwillingness to...

Page 5: ...ter activated sludge and floodwaters Grinding Blade Design ENDURO Series submersible sewage and waste water pumps which have grinding blade design can grind solid particles and fibers inside liquids a...

Page 6: ...ange covers must be removed while the pump unit is being installed 5 1 Transport Pump and pump group must be carried safely to the installation location by lifting equipments CAUTION Current general l...

Page 7: ...arallel pipes It is connected to the carrier elbow from the bottom When lowering down the pump acts as guide Length is set according to the depth of the tank in place 3 Coupling Hook It is a carrier s...

Page 8: ...the motor while alarming goes on until the RESET button is pressed Pressing the RESET button disables the alarm relay and indicator light stops blinking Overload The relay shuts down the motor if the...

Page 9: ...Mas Grup 7 Figure 11 Motor Protection and Control Relay Circuit Diagram Direct Online Driven Sample Diagram...

Page 10: ...Mas Grup 8 Figure 12 Motor Protection and Control Relay Circuit Diagram Star Delta Online Driven Sample Diagram...

Page 11: ...energized make sure that sure that green indicator light NORMAL is switched on This indicates there is not any failure and the electrical connections are done in the right way Pressing the START butto...

Page 12: ...pe and size Motor power and speed Pump serial number Capacity and head If you wish to keep spare parts in store depending on the number of same type of pumps for two operation years the quantities whi...

Page 13: ...cranes and remove the VOLUTE CASING 1 X X X 7 Position vertical builted MOTOR CASING 3 the bottom to be the top on the suitable ground X X 8 If the pump type is PB separate CUTTER BLADE INSIDE 42 and...

Page 14: ...ical builted MOTOR CASING 3 the bottom to be the top on the suitable ground X X 7 Mount OIL BOX 50 X X 8 Connect MECHANICAL SEALS 240 carefully X X 9 Bearing the ROTOR BEARINGS 200 and 201 by insertin...

Page 15: ...ed Discharge piping should be cleaned up by backwashing Manometric head is too high Recalculate the static pressure and system losses Impeller casing is blocked Clean inside of the pump Impeller had w...

Page 16: ...240 Mechanical Seal 403 O Ring 31 Top Bearing Housing 260 Plug 404 O Ring 41 Cutter Blade inside 321 Hexagon Head Bolt 407 Bushing Gasket 42 Cutter Blade outside 322 Imbues Bolt 408 408A Electrode Sea...

Page 17: ...Imbues Bolt 404 O Ring 31 Top Bearing Housing 323 Imbues Bolt 407 Bushing Gasket 50 Stuffing Box 324 Imbues Bolt 408 408A Electrode Gasket 60 Shaft 325 Imbues Bolt 409 Cover Gasket 200 Top Bearing 326...

Page 18: ...Housing 300 Stud 403 O Ring 32 Bearing Cover 320 Hexagon Head Bolt 404 O Ring 33 Top Cover 322 Imbues Bolt 405 O Ring 40 Bottom Support Foot 323 Imbues Bolt 406 O Ring 41 Handle 324 Imbues Bolt 407 B...

Page 19: ...7 14 PUMP SIZE LIST Figure 16 ENDURO 50 160 Representation of Size Figure 17 ENDURO 100 240 Representation of Size Figure 18 ENDURO 100 315 Representation of Size Figure 19 ENDURO 150 315 Representati...

Page 20: ...80 190 100L 80 570 100 38 5 200 157 300 112M 605 80 250 112M 620 110 27 280 197 400 132S 640 132M 740 160M 795 160L 895 100 240 100L 100 593 130 57 250 185 375 112M 630 132M 750 100 250 112M 665 145 3...

Page 21: ...403 O Ring 30 Bottom Bearing Housing 321 Hexagon Head Bolt 404 O Ring 31 Top Bearing Housing 322 Imbus Bolt 407 Gland Gasket 50 Stuffing Box 323 Imbus Bolt 408 Electrode Gasket 55 Flange 324 Imbus Bol...

Page 22: ...cal Seal 403 O Ring 31 Top Bearing Housing 260 Plug 404 O Ring 41 Cutter Blade inside 321 Hexagon Head Bolt 407 Gland Gasket 42 Cutter Blade outside 322 Imbus Bolt 408 Electrode Gasket 50 Stuffing Box...

Page 23: ...ng 31 Top Bearing Housing 300 Stud 403 O Ring 32 Bearing Cover 320 Hexagon Head Bolt 404 O Ring 33 Top Cover 322 Imbus Bolt 405 O Ring 40 Bottom Support Foot 323 Imbus Bolt 406 O Ring 41 Handle 324 Im...

Page 24: ...e 15 ENDURO 150 315 D Sectional Drawing 16 Figure 16 ENDURO 50 160 Representation of Size 17 Figure 17 ENDURO 100 240 Representation of Size 17 Figure 18 ENDURO 100 315 Representation of Size 17 Figur...

Page 25: ...o 17 Tuzla STANBUL TURKEY Tel 90 216 456 47 00 pbx Fax 90 216 455 14 24 Ankara Regional Directorate A a ve ler Mah 1329 Sok No 6 9 ve ler ANKARA TURKEY Tel 90 312 472 81 60 67 Fax 90 312 472 82 51 Fac...

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