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OPERATOR'S MANUAL

ENGLISH

Cod. EKE0002OM

53

5.5.

Auger Settings

PITAGORA INLINE bale machine is equipped with scrapers (3) to prevent crops

jamming in helices (1) on upper part of helical chassis and rolling of crops together with
helical blades (2). Proper distancing should be ensured between helical scrapers and helical
blades. This appropriate gap allows continuous flow of crops throughout helical chassis
compartment and prevents further crop load to ensure longer service life for shear bolts.

Figure 1

Rotation of crop around helical blades result in flywheel tripod clutch lining to slip and

clogging of collection unit. Appropriate B spacing between helical scraper and helical blade is
shown in Figure 2. Adjust an appropriate spacing of 6,5-9,5 mm between edge of scraper
and edge of helical blade.

Figure 2

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Summary of Contents for PITAGORA INLINE

Page 1: ...CHIO FIENAGIONE S p A PITAGORA INLINE EN OPERATOR S MANUAL Cod EKE0002OM 2020 09 Valido per Paesi UE Valid for EU member countries Valable dans les Pays UE Gilt für EU Mitgliedsländer Válido para Países UE ...

Page 2: ......

Page 3: ...16 3 7 3 Hydraulic system 18 3 7 4 Tires 18 3 7 5 Safety During Maintenance 20 3 8 Unauthorized Modification and Production of Replaced Parts 20 3 9 Unauthorized Operations 20 3 10 Introduction to Machine 20 3 11 Safety Warnings on the Machine 21 3 12 Hazardous Area 27 4 MACHINE STARTING INSTRUCTIONS 28 4 1 Commissioning 28 4 2 Connecting the Drawbar to Tractor 29 4 3 Connecting and Releasing Jack...

Page 4: ... Saddle Lining 71 5 13 Knotter Set Adjustments 74 5 14 Needle Adjustment 78 5 15 Winter Maintenance and Storage 83 6 LUBRICATION 84 7 DIAGNOSTIC AND TROUBLESHOOTING 93 7 1 PTO Shaft Area 93 7 2 Collector Area 94 7 3 Feeder Area 94 7 4 Electrical Diagram 95 7 5 Hydraulic Circuit Diagram 95 8 CIRCUMSTANCES AND COMPONENTS EXCLUDED FROM WARRANTY 96 INITIAL START UP SAFETY INFORMATION FORM 97 ...

Page 5: ...and QR code It is advisable to transcribe your data on the serial number below shown on the date of purchase 10 and the name of the dealer 11 10 ____________________ 11 ____________________ These data should always be quoted for any need for service or spare parts 9 1 2 3 4 5 6 7 8 Fig 1 ATTENTION Do not remove tamper with or make the CE mark affixed on the machine illegible Refer to the informati...

Page 6: ...ENGLISH OPERATOR S MANUAL 6 Cod EKE0002OM Chassis ID No is located at the bottom of the transmission Chassis ID No is located on the right front hood cover ...

Page 7: ... can achieve compressing bales in size approximately 36 cm x 46 cm and the size of bales can be changed optionally Bale makers is equipped with system of knotter set PITAGORA INLINE baler has two versions 2 twines and 3 twines This baler is designed to be towed by an agriculture tractor or maneuvered by a tractor PTO shaft This machine is used to bale animal feed products including lucerne and mix...

Page 8: ...ENGLISH OPERATOR S MANUAL 8 Cod EKE0002OM 1 3 2 Certification Our company has Quality Management System K Q TSE ISO EN 9001 2015 certificate ...

Page 9: ...d filling tanks using inappropriate containers or pressure filling systems as they may result in large spills and fluid leaks As a general rule prevent your skin from contacting any fuels lubricants acids solvents etc These media mostly contain chemical substances that are hazardous for your health Modern lubricants contain additives Do not incinerate contaminated fuels and or used oils in convent...

Page 10: ... for machines with operating permit Minimum power requirement 50 60 HP PTO Drive 540 rpm PTO drive of tractor must not exceed 540 rpm Please provide each user of the machine to read this User and Service Manual carefully Keep this booklet as a quick reference guide Bolts nuts shims on sections and parts of the machine might be unscrewed during passing hubbly and stony roads when the machine is con...

Page 11: ...bars Number of Tines Pcs 112 BALE CHAMBER Stroke mm 550 Piston Speed Stroke min 105 Feeding Opening cm 1410 BALE SPECIFICATIONS Bale Dimensions mm 360 x 460 Bale Length mm 300 1350 Bale Weight kg 20 35 Productivity Bale h 280 Knotter Set 2 twines TRANSPORT DIMENSIONS Right Tire 10 0 75 15 3 Tubesless 10 PLY Left Tire 10 0 75 15 3 Tubesless 10 PLY Support Wheel 300x100 pr Weight kg 1850 Length of B...

Page 12: ...ENGLISH OPERATOR S MANUAL 12 Cod EKE0002OM PITAGORA INLINE Machine Dimensions Fig1 Fig2 ...

Page 13: ...ings and Precautions The best operator is the cautious operator Majority of the accidents can be prevented by taking certain measures Read the following warnings before operating this equipment to help preventing accidents Equipment should only be operated by trained persons responsible for the operation Review the procedures in this operating and maintenance booklet together with all operators It...

Page 14: ...ssociated with machine operation and must receive training accordingly Operator should assume the responsibility and monitor the personnel If the personnel is lacking required knowledge they should immediately receive necessary training and explanations Operator must ensure that content of this manual is fully read and understood by the personnel Repair procedures that are not specified in this ma...

Page 15: ...s on the machine while running Properly attach any tools to the machine Attach the tools to specified devices and protect them Place supporting devices to correct positions when attaching and disconnecting the tools Be extra careful when connecting or disconnecting tools to from the tractor Always install counterweights properly and to indicated fixed points Observe allowed axle loads weed weight ...

Page 16: ...Protection of Mechanical Systems Mechanical systems of the machine should be checked before and after operating the machine to prevent any jams or presence of foreign objects 3 7 2 Shaft Connection Procedures Only use PTO shafts specified by the manufacturer Make sure that shaft covers are in place while machine is running Disconnect power take off stop the engine and remove ignition key after ins...

Page 17: ... shaft Safeguard the flywheel using the emergency break No one should be in the perimeter of the wheel while PTO shaft is running Always shut down PTO shaft when it is not needed or if the angle is too large CAUTION Flywheel will continue running for a while after disconnecting PTO shaft Keep the tools clear in the mean time Do not perform any work with tools until machine comes to complete stop a...

Page 18: ...sidered to ensure proper hydraulic connection between tractor and vehicle If connections are reversed so will the function will be reversed i e increase reduce accident risk Check hydraulic hose sets periodically and replace if damaged or worn New hoses should meet technical requirements specified by vehicle manufacturer Use appropriate tools to avoid risk of injury when checking for leaks Fluids ...

Page 19: ...edge is appropriate tools are required to install wheels and tires Repair work on wheels and tires must be performed by specifically trained people using appropriate installation tools Regularly check tire pressures Maintain recommended pressure for the tires ...

Page 20: ...nator and battery cables when performing electrical welding on tractor and attachments 9 Replaced parts must meet technical requirements set forth by the manufacturer This is only possible with genuine Maschio Fienagione spare parts 3 8 Unauthorized Modification and Production of Replaced Parts Any modifications on the machine must be permitted by the manufacturer Genuine spare parts and attachmen...

Page 21: ...ne warn against hazards Safety measures are provided by means of pictograms Important information about location of those signs and their meanings are described below 3 11 Safety Warnings on the Machine Safety warnings on the machine are depicted with numbers in figure 3 11 1 below ...

Page 22: ...ENGLISH OPERATOR S MANUAL 22 Cod EKE0002OM ...

Page 23: ...r turn the ignition key off and remove it when performing maintenance and repair on the machine 3 Crushing hazard Do not stand between tractor and the machine when baler is running 4 Caution You may get caught in collector assembly when baler is running stay away 5 Caution Do not open covers of rotating chains and gears while machine is running ...

Page 24: ...ne covers you may get caught in 2 Caution Cutting Hazard Your hands may get caught while machine is running Do not open and remove machine covers while machine is running 3 Do not stand Do not stand around the machine while in operation 4 PTO shaft revolve and rotation direction 10 ...

Page 25: ...OPERATOR S MANUAL ENGLISH Cod EKE0002OM 25 11 12 13 14 15 ...

Page 26: ...ENGLISH OPERATOR S MANUAL 26 Cod EKE0002OM 16 17 18 19 20 21 22 23 ...

Page 27: ...R S MANUAL ENGLISH Cod EKE0002OM 27 3 12 Hazardous Area Do not approach more than distances given in Figures 1 and 2 while machine is running Otherwise severe occupational accidents may occur Figure 1 Figure 2 ...

Page 28: ... such as bolts nuts pins etc Check tire pressure during coolest time of the day Refer to Technical Specifications sections for correct pressure values Check presence of crop pieces and debris inside the baling chamber where transmission is connected as well as on the left side of the baler Clean if present Lubricate the baler Ensure that all lubricating elements are in place and lubrication is per...

Page 29: ...he baler Align the strut with baler drawbar and install drawbar pin Use retainer bolts to keep the drawbar in stable position directly under tractor PTO shaft center line Do not allow the strut to swing around Figure 1 4 3 Connecting and Releasing Jack System The jack system 3 on the drawbar bears the load of baler when not connected to the tractor You can adjust baler s height distance to the gro...

Page 30: ...an be turned to horizontal position by removing safety pin 2 and jack pin no 1 Figure 2 Figure 2 Horizontal jack positioning After connecting to the tractor safety pin 2 and jack pin 1 can be removed for horizontal positioning to switch to drive and work state Figure 3 ...

Page 31: ...Machine from Drive Position to Work Position The machine looks as in Figure 1 when in road drive position The jack must be brought to vertical position and locked with jack pin and safety pin Road Drive Position Figure 1 Tail bale drop plate must be closed as in Figure 2 and secured with the chain ...

Page 32: ...ENGLISH OPERATOR S MANUAL 32 Cod EKE0002OM Figure 2 Collecting piston Figure 3 opens until stopper unit Figure 4 or to a level near stopper unit Thus collection unit is lifted up ...

Page 33: ...s Figure 6 using wheel positioning shaft according to terrain conditions Lock the safety pin after adjustment The machine looks as in Figure 7 in work position Work Position Figure 7 Tail bale drop plate should be opened as in Figure 8 and the inclination should be adjusted using the chain to ensure a smooth drop on to the ground Figure 8 ...

Page 34: ...shown in Figure 9 Figure 9 Collection unit is lowered and raised via collection piston Distance of collection harrow to the ground can be adjusted using height adjustment level of the collection unit Figure 10 Collection harrow height A from the ground must be 50mm 10mm Figure 11 Figure 10 ...

Page 35: ...M 35 Figure 11 Collection wheel Figure 12 is adjusted to positions 4 5 or 6 from collection wheel height adjustment plate eyelets Figure 13 to upwards position via wheel positioning shaft After performing the adjustment lock the safety pin ...

Page 36: ... tractor PTOs may be capable of both revolutions whereas others may be equipped with two individual PTO shafts PTO shaft and groove channels are illustrated in Figure 1 Figure 1 PITAGORA INLINE baler has an articulated shaft The motion taken from PTO shaft via articulated shaft is transmitted to baler Additionally power transmission between tractor and machine is not interrupted on rough terrain o...

Page 37: ...he shaft Figure 3 Figure 3 Shaft enclosures must be in place Press on safety spring pins 2 located on the articulation of the shaft seated on tractor PTO and machine groove pivot and thrust the shaft articulation into safety pin housings 1 located on groove shaft Figure 4 until you hear hard clicking sound Figure 5 Check that the shaft engaged on grooves does not come back off without pressing on ...

Page 38: ...double action hydraulic piston used on PITAGORA INLINE Baler and this piston is used to control distance of collection unit from the ground Collection unit piston output connections 1 and 2 are illustrated in Figure 1 Figure 1 Male couplings socket of hydraulic hoses are illustrated in Figure 2 ...

Page 39: ...iston hoses are connected to female couplings 3 and 4 on tractor side Push the ring on female coupling forward for removal It should be pushed forward to seat it in the housing for installation Figure 3 The eyelets 3 on front hood are illustrated in Figure 4 You can install hydraulic couplings on those eyelets when machine is not operated Figure 4 ...

Page 40: ...re 1 Figure 1 Female electric socket 1 Baler side electric socket 2 and Tractor side electric socket 3 of the machine are illustrated in Figure 2 The plug on the electric power cable supplied as spare part is connected to the machine side Other end of the cable is connected according to Connection Diagram to the tractor by authorized dealer Ends of power cable are marked as Baler and Tractor Figur...

Page 41: ...OPERATOR S MANUAL ENGLISH Cod EKE0002OM 41 Locations of electric power cable color code label and other labels on the machine are shown in Figure 3 Figure 3 a ...

Page 42: ...e and Threading into Needles Follow the below figures for proper connection of twines to the machine First bale twine coils are installed on the machine as illustrated in Figure 1 There are total of 10 bale twine coils provided in left and right twine cabins of PITAGORA INLINE machine Figure 1 ...

Page 43: ...e cabinet 2 Then pass the bale twine under spring clamp of the butterfly clamp 3 and thread through twine cup 4 located on the butterfly clamp Figure 2 Figure 2 After threading the bale twine through twine cup on the butterfly clamp thread it through twine cup located on needle saddle 4 Figure 3 Figure 3 ...

Page 44: ...ding the twine through twine cup on the needle saddle thread it through twine cup 5 located under the body as illustrated in Figure 4 Figure 4 After the twine cup located under the body thread the twine into twine reel 6 as illustrated in Figure 5 Figure 5 ...

Page 45: ...OM 45 Tie the twine threaded from the reel to U twist welded plate piece 7 as illustrated in Figure 6 Figure 6 Finally start the baler and Figure 7 blank tie the twine once by rotating the star 8 Do not tie the twine a second time Figure 7 ...

Page 46: ...es applied by bale density control rails Adding pressure to the sides and front part of the bale allows forming heavy bales without breaking twine Loosen lock nut to adjust hay resistance plates Tighten bolts equally and in consistent manner for each plate to adjust length Adjust all doors in the same way Stop the tractor and take the ignition key with you Make sure that all moving parts come to f...

Page 47: ... of the tail You can adjust bale density and weight by turning butterfly handles on control rails in clockwise direction or reduce bale density and weight by turning counter clockwise You will direct C Twist Compression Plate 3 up down by turning action Figure 3 When you begin baling process with an empty bale chamber turn density control levers until there is no tension on the spring When there i...

Page 48: ...gure 4 5 2 Front Flywheel Tripod Clutch Lining Adjustment Friction lining compressed between groove motion pivot 1 and tripod cast component 2 constitute skid belt clutch mechanism Shear bushings 3 run with flywheel lock shear nut M10x65 4 to protect main drive components of the bale machine against pulses arising from overload and transmits the motion to flywheel 5 Flywheel rotation rod 6 transmi...

Page 49: ...37 mm 3 7 cm together with the washer Do not adjust groove drive pivot skid belt cutch more than the maximum specified torque Tightening to a value more than maximum specified torque may result in breaking of other components Figure 2 5 3 Chain and Tension Setting Collection Unit 12b 1 type collection chains shall be installed as in Figure 1 and Figure 2 on left 1 and right 3 sides and once chain ...

Page 50: ... Figure 3 and check deviation from location no 2 Figure 3 Transmission Unit Main Drive Chain Install 16B 1 type transmission unit main drive chain 5 as illustrated in Figure 4 Tension the chain using chain tension gear 6 and check deviation from location no 2 Adjust deviation value as 15 9 5mm Figure 4 ...

Page 51: ...lustrated in Figure 5 Tension the chain using chain tensioning gear 8 and check deviation from location no 2 Figure 5 5 4 Pick Up Unit Settings Height of collection harrows is adjusted using collection height adjustment screw 1 Figure 1 Turning the adjustment screw clockwise will lower down the collection group Figure 1 ...

Page 52: ...ct dust and rocks along with the crop This may damage or wear collecting components Figure 2 Figure 2 Collection unit floating spring bears majority of collection group during bale machine operation Install floating spring 1 and threaded adjustment rod 2 as illustrated in Figure 3 and lock with double nuts Adjust threaded rod end 3 nut distance as 30 20mm Figure 3 ...

Page 53: ... and helical blades This appropriate gap allows continuous flow of crops throughout helical chassis compartment and prevents further crop load to ensure longer service life for shear bolts Figure 1 Rotation of crop around helical blades result in flywheel tripod clutch lining to slip and clogging of collection unit Appropriate B spacing between helical scraper and helical blade is shown in Figure ...

Page 54: ... is to be installed or transmission chain breaks or the 3 share bolts holding the flange on transmission chain gear breaks Facing the rear of the machine turn the flywheel clockwise Figure 1 Flywheel is the unit storing motion energy required to move the piston located in baling chamber Figure 1 Transmission shear bolt flange 1 and transmission rod 2 are always in alignment Figure 2 Figure 2 ...

Page 55: ...mission chain with the bolt on transmission cover 4 Figure 3 Figure 3 Align M6X35 knotter set shear bolt 6 located on hayfork group drive chain gear 5 with straight angle to the ground as shown in Figure 4 Thus position of hayfork plates 7 in relation to the ground will be as illustrated in Figure 4 Figure 4 ...

Page 56: ...m point from section no 8 for ease of assembly Figure 5 Figure 5 5 7 Adjustments Following Knotter Set Drive Chain Breakage Center Adjustment Procedures to follow when any of the following occurs when a knotter set chain is to be installed on the machine or knotter set chain breaks Remove the fork 1 that conveys the motion to piston braking pivot Figure 1 Figure 1 ...

Page 57: ...od EKE0002OM 57 Move piston braking pivot 2 to forward position When the fork is removed piston braking pivot spring pull will come to desired position Figure 2 Facing rear of the machine turn flywheel clockwise Figure 3 Figure 3 ...

Page 58: ... Cod EKE0002OM Press the transmission lever 3 to piston brake pivot 2 as shown in Figure 4 Transmission chain gear shearbolt flange and hayfork drive chain shearbolt flange will appear as illustrated in Figure 5 Figure 4 Figure 5 ...

Page 59: ...chanism 4 and bale size adjustment seat 5 as illustrated in Figure 6 Figure 6 Figure 7 Turn the knotter set drive gear 6 counter clockwise and press the interior safety latch seat 7 cast drive rod 8 against automatic latch reel 9 which is also located inside Figure 8 Figure 7 ...

Page 60: ... OPERATOR S MANUAL 60 Cod EKE0002OM Figure 8 Run the ASA60 H Knotter set chain 10 over knotter set drive gear and connect from no 11 Once installed tension the chain using tension gear no 12 Figure 9 Figure 9 ...

Page 61: ... re install the fork 1 driving piston brake pivot Figure 10 Figure 10 Turn the flywheel 1 cycle before threading twines into needles tap the bale size adjustment seat 5 against automatic latch 13 and bring the bale size adjustment mechanism 4 to normal position Figure 11 Figure 11 ...

Page 62: ...bolt bushing hole on flywheel rotation arm with the hole on flywheel and insert M10X65mm shear bolt through both holes Figure 1 Figure 1 Transmission Unit There is 1 each M10X45mm hayfork shear bolt 2 on the transmission unit If it breaks turn the chain gear located on the transmission first and remove broken bolt pieces from shear bolt bushings Then align the shear bolt bushing hole on transmissi...

Page 63: ...it If it breaks first turn the chain gear located on hayfork unit and remove broken bolt pieces from shear bolt bushings Then align the shear bolt bushing hole located on hayfork unit shear flange with the shear bolt bushing hole on the hayfork chain gear and insert M6X35mm knotter set shear bolt through both holes Figure 3 Figure 3 ...

Page 64: ...id ground Make sure that tractor PTO shaft is free emergency brake is applied tractor is stopped and the ignition key is removed from the tractor Take the key with you Check piston cylinders and rails clean and dust and crop debris Adjustments will be proper when cylinders and rails are clean After installing the piston into baling chamber the distance between fixed blades 1 and piston bottom blad...

Page 65: ...OPERATOR S MANUAL ENGLISH Cod EKE0002OM 65 Figure 4 Figure 5 ...

Page 66: ... room to center the piston horizontally Turn the flywheel manually until you see piston horizontal wheel bearing 7 bolts 8 from the input openings Loosen horizontal wheel bearings that are visible from input openings and touch them against L twist rails 9 and tighten using socket wrench Figure 6 7 8 Figure 6 Figure 7 ...

Page 67: ...n be adjusted up and down Move the piston all the way back and start vertical centering of the piston Loosen 4 each bolts 10 that secure the two L twist upper rail plates on the baling room and move the rails vertically Rotate the flywheel again to move the piston all the way forward Adjust the rails vertically and tighten Ensure that the distance between top twist rails and vertical wheel bearing...

Page 68: ...emove safe stop spring 2 from safety latch connection plate Remove the fork 3 from the connection plate Loosen tightening nut 4 and adjust the fork inwards outwards to achieve correct spacing on the connection plate Once you get the correct spacing tighten the nut back and connect the plate Install safe stop spring 2 Always check functioning of safety latch system during daily maintenance Figure 1...

Page 69: ...OPERATOR S MANUAL ENGLISH Cod EKE0002OM 69 Figure 1 ...

Page 70: ...ENGLISH OPERATOR S MANUAL 70 Cod EKE0002OM Figure 2 Figure 3 ...

Page 71: ...Cod EKE0002OM 71 5 12 Needle Saddle Lining Compression springs 1 inserting into M10X70 adjustment bolts that are used to adjust needle saddle lining must be tightened between 29 31 mm measured from the washer Figure 1 2 Figure 1 ...

Page 72: ...pression springs 4 inserting into M6X70 adjustment bolts 3 on knotter set lining must be tightened between 40 43 mm measured from the washer Figure 3 Note Knotter set linings should be re adjusted after 10 000 bales depending on the lining bolt wear amount ...

Page 73: ...OPERATOR S MANUAL ENGLISH Cod EKE0002OM 73 Fiigure 3 ...

Page 74: ...ter Set Adjustments Knotter Set adjustments and nuts should be in accordance with the relations in Troubleshooting Solution Table in Table 5 13 1 The same table as well as Figures 1 2 and 3 should be used to troubleshoot twine pulling mechanism Figure 1 ...

Page 75: ...OPERATOR S MANUAL ENGLISH Cod EKE0002OM 75 Figure 2 ...

Page 76: ...ENGLISH OPERATOR S MANUAL 76 Cod EKE0002OM Figure 3 ...

Page 77: ...notting and chassis may break down 1 Grind the blade 2 Adjust twine holder 3 Check the measure of 70 ml knotting to chassis Knots get stuck on the hook 1 Over spacing between stripper rod and hook 2 Stem may be among twine 3 Twine may be stuck at some point 4 Measures between knot and chassis may be broken 5 Bales produced too tight 1 Stripper rod must do stripping 2 Clean jammed stem between twin...

Page 78: ... needle locking bolts 1 and bring the needle saddle drive rod 2 to upper dead point Figure 1 Figure 1 When the needle saddle drive rod is in this position distance between needle tip 3 and pinion gear 4 center should be in the range of 100 110 mm Tighten needles from needle adjustment bolts according to given measures Figure 2 ...

Page 79: ...OPERATOR S MANUAL ENGLISH Cod EKE0002OM 79 Figure 2 ...

Page 80: ...Cod EKE0002OM Then turn the needle saddle drive rod 2 and protrude needle tip 3 a little out of pinion gear 4 top surface to check it The distance between star plate 5 and needle should be 3 5 mm in this position Figure 3 Figure 3 ...

Page 81: ... MANUAL ENGLISH Cod EKE0002OM 81 For Cormick Knotter Set Loosen needle adjustment bolts 1 and protrude needle 3 tip from needle saddle drive rod at a distance of 165mm from the horizontal table Figure 4 Figure 4 ...

Page 82: ...NGLISH OPERATOR S MANUAL 82 Cod EKE0002OM Then measure the distance between twine puller plate 7 and needle 3 and adjust to 3 5 mm and tighten needle adjustment bolts to secure needles Figure 5 Figure 5 ...

Page 83: ... with crude oil do not use other solvents Also check for chain and chain gear wear Lubricate the chains after cleaning Check if all moving parts such as gears and tensioning parts are easily functioning or not Remove and clean if necessary re lubricate and re install Replace if necessary Only use genuine Maschio Fienagione spare parts Disassemble PTO shaft if necessary Grease internal and protecti...

Page 84: ...op the PTO shaft before performing lubrication 2 Stop the tractor turn off and remove the ignition key and keep it on you 3 Make sure all moving parts of the machine stops before starting lubrication work 4 Apply emergency brake to park and secure the tractor 5 Make sure no one gets on the tractor Label No 225 Lubricate grease nipples every 10 hours Label No 226 Lubricate grease nipples every 10 h...

Page 85: ... basis Shafts must be used with their housings Housing chains must be secured to prevent rotation of housing together with the shaft itself Deformed shafts and housings must be replaced with a new one Figure 1 Figure 1 Jack Maintenance Lubricate the jack once a week using grease as it is not used on continuous basis Figure 2 Figure 2 ...

Page 86: ...86 Cod EKE0002OM For Drawbar Considering operation time of drawbar lubricate every 50 hours using grease Figure 3 Figure 3 Star Unit Considering operation time of star unit lubricate every 50 hours using grease Figure 4 Figure 4 ...

Page 87: ...using grease Figure 5 Figure 5 For Knotter Set Components on the Knotter Set unit are in continuous motion Therefore considering continuous operation time needle saddle drive rod eccentric shaft bearings needle saddle bearing and bale size adjustment piece should be lubricated on daily basis before starting the shift Figure 6 Figure 6 ...

Page 88: ...oup shaft and spacing bushings move continuously Therefore considering operation time lubricate every 10 hours on daily basis using grease Figure 7 Figure 7 Considering operation time of knotter set lubricate every 10 hours on daily basis before starting operation using grease Figure 8 Figure 8 ...

Page 89: ...tion unit and helices Corps must be removed by reversing helices and collection harrows Ratchet unit enables reverse rotation of collection harrows and helices without changing position of hayfork sheets Considering operation time of ratchet unit lubricate every 10 hours on daily basis before starting operation using grease Figure 9 Figure 9 ...

Page 90: ...pillow block in hayfork area lubricate every 10 hours on daily basis before starting operation using grease Figure 10 Figure 10 Rotate the flywheel clockwise and align the grease nipple on the hayfork rod with lubricant filling opening 1 and lubricate hayfork unit using grease every 10 hours Figure 11 Figure 11 ...

Page 91: ...the chain Molded chains also damage the chain gears on which they are installed Therefore pay special attention to chain lubrication Do not apply grease on chains You can use oil no 10 If the machine is operated on daily basis lubricate all the chains present on th machine once in every ten days using a brush Figure 12 Figure 12 ...

Page 92: ...on oil after every 50 thousand bales Park the machine on a straight balanced surface before oil change Open the vent cap 1 located on top Open discharge plug at the bottom to discharge contaminated oil Once the oil is completely discharged re install the discharge plug 2 Open up oil level control plug 3 and refill oil up to oil level control plug Figure 13 Figure 13 ...

Page 93: ... Insufficient lubrication 1 1 Check PTO shaft safety clutch Adjust according to specifications in this operating and maintenance manual 1 2 Activate when tractor PTO shaft is in idle 1 3 Deactivate PTO shaft during short turns 1 4 Increase turning span 1 5 Adjust drawbar and PTO shaft positions 1 6 Adjust according to specifications in this operating and maintenance manual 1 7 Lubricate after ever...

Page 94: ...heel 5 1 There is paint between clutch and flywheel 5 2 Pto shaft clutch is too tight or adhered 5 3 Activation of tractor PTO shaft when engine revolution is too high is resulting in shock loads 5 1 Remove the paint 5 2 Check and adjust PTO shaft clutch 5 3 Activate tractor PTO shaft at idle 7 2 Collector Area Collector area problems and solutions are given in Table 6 2 1 Table 7 2 1 Collector ar...

Page 95: ...Diagram PITAGORA INLINE Baler electrical drawing is given in Figure 1 PITAGORA INLINE Baler Electrical Drawing Figure 1 7 5 Hydraulic Circuit Diagram PITAGORA INLINE Baler hydraulic circuit diagram is illustrated in Figure 2 Hydraulic Circuit Diagram Figure 2 ...

Page 96: ... breaks due to operating the machine beyond recommended revolutions shaft bending due to operating the hydraulic assembly up or down outside certain parallel plane during operation of PTO shaft while the machine is installed to the tractor are excluded from warranty coverage 3 BLADE Damages and failures that may arise from the type of terrain on which the machine is operated gravel rocky and marsh...

Page 97: ...minimum 2 minutes after shutting the machine down Personnel Qualification and Training People operating performing maintenance procedures or repairing the baler must be warned against the risks associated with machine operation and must receive training accordingly Operator should assume the responsibility and monitor the personnel If the personnel is lacking required knowledge they should immedia...

Page 98: ... used for animal feed such as weed hay Any other uses and inappropriate products Corn Peanut Cane and Harrow and Stubble Bales etc shall render warranty coverage void Warranty Terms Damages and failures arising from non performance or delay of adjustments and maintenance to be carried out by the customer Hayfork Knotter Set Kilo Lining etc are excluded from warranty coverage Consumers are assumed ...

Page 99: ...002OM 99 MACHINE INFORMATION Machine Name Production Year Chassis ID No AUTHORIZED SERVICE CUSTOMER INFORMATION Service Name ID Number Name Surname Contact No Contact No Address Address Description Description STAMP SIGNATURE SIGNATURE ...

Page 100: ...TEL 7 8443 203100 FAX 7 8443 203101 info maschio ru MASCHIO GASPARDO Poland sp z o o Ul Wapienna 6 8 87 100 Torun Poland Tel 48 56 6506051 Fax 48 56 6506053 www gaspardo pl MASCHIO FRANCE Sarl 1 Rue de Mérignan ZA F 45240 La Ferte St Aubin France Tel 33 0 2 38 64 12 12 Fax 33 0 2 38 64 66 79 info maschio fr MASCHIO GASPARDO ROMANIA S R L Strada Înfrátirii F N 315100 Chisineu Cris Arad România Tel ...

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