Maschio EXTREME 266 HTC Use And Maintenance Download Page 239

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Summary of Contents for EXTREME 266 HTC

Page 1: ...XTREME 266 286 Valido per Paesi UE Valid for EU member countries Valable dans les Pays UE Gilt f r EU Mitgliedsl nder V lido para Pa ses UE EN USE AND MAINTENANCE MASCHIO Fienagione S p A Original man...

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Page 3: ...CERTIFICATION 3 TECHNICAL DATA 5 GENERAL SAFETY REGULATIONS 13 SAFETY SIGNS 25 SAFETY DEVICES 32 TRANSPORT AND HANDLING 43 INSTRUCTIONS FOR USE 47 OPERATION IN THE FIELD 100 ICON CONTROL SYSTEM 108 TR...

Page 4: ...s manual Inform all possible operators of the contents of this manual since the machine is to be used only by trained expert personnel who are aware of the possible dangers arising from the use and ma...

Page 5: ...old to a third party the declaration of conformity must be handed over together with it IDENTIFICATION The round baler is supplied with Operator s Manual CE Declaration of conformity Instruction handb...

Page 6: ...022408 ROAD HOMOLOGATION If your round baler is approved for road traffic the machine will be delivered complete with documents necessary for matriculation You will then have to go to the office respo...

Page 7: ...DEVICE HTU with 25 KNIVES CUT DEVICE The technical data contained in the following tables are informative therefore we reserve the right to modify them without obligation to give prior notice The left...

Page 8: ...400 60 15 5 2750 mm 9ft 0 26in 2800 mm 9ft 2 23in H MAX Height with tyres 19 0 45 17 2750 mm 9ft 0 26in 2800 mm 9ft 2 23in H MAX Height with tyres 480 45 17 2750 mm 9ft 0 26in 2800 mm 9ft 2 23in H MAX...

Page 9: ...res 550 45 22 5 3940 kg 8686lb 3940 kg 8686lb 4160 kg 9171lb The permissible load is linked to consumables film rolls net etc no to the bale For more informations see chapter CIRCULATION ON THE ROAD M...

Page 10: ...res 550 45 22 5 3940 kg 8686lb 3940 kg 8686lb 4160 kg 9171lb The permissible load is linked to consumables film rolls net etc no to the bale For more informations see chapter CIRCULATION ON THE ROAD M...

Page 11: ...wrappers 16 650 10 Pick up wheel pressure 2 5 bar 72 55psi Adjustment of working height Mechanical 13 positions CONVEYING UNIT CUT HTR HTC HTU N of knives 13 25 Pitch between knives 77 45 Knives cont...

Page 12: ...ower minimum kw cv 45 60 58 80 50 68 63 85 PTO speed 540 rpm Hydraulic system n 1 double acting distributor n 1 single acting distributor Necessary oil flow rate 25 liter 1 Electric system 12V negativ...

Page 13: ...y P R 14 14 16 16 External diameter 875 mm 2ft 10 44in 866mm 2ft 10 09in 1070 mm 3ft 6 12in Index radius 380 mm 1ft 2 96in 380 mm 1ft 2 96in 475 mm 1ft 6 7in Wheel capacity 2745 kg 6051lb 2860 kg 6305...

Page 14: ...lash Static RAM Eeprom Buzzer Buzzer Degree of protection IP 65 Operating temperature 10 50 Storage temperature 10 70 Relative humidity 90 Container ABS Colour Charcoal Method of fastening Magnet Suct...

Page 15: ...al for personal injury Comply with precautions and follow all recommended safety operations This is the ALERT symbol for protecting mechanical parts it indicates a possible situation of danger This sy...

Page 16: ...OBJECTS POSSIBLY BEING EJECTED DANGER OF GETTING CAUGHT IN MOVING PARTS OF THE MACHINE POTENTIAL SERIOUS INJURIES OR DEATH OF THE OPERATOR AND NEARBY PEOPLE Never leave the machine unattended during...

Page 17: ...h UNBLOCKAGE OF THE PRODUCT WARNING DANGER OF GETTING CAUGHT IN MOVING PARTS OF THE MACHINE POTENTIAL SERIOUS INJURIES OR DEATH To avoid serious injury or death caused by remaining caught in the machi...

Page 18: ...AL LOSS OF HEARING Observe the regulations in force in your Country regarding the acoustic protection to be used In some circumstances the noise level produced may exceed 85dbA 90dbA In these cases us...

Page 19: ...R DEATH Each cardan shaft is provided with an operating and maintenance manual supplied by the manufacturer of the cardan shaft The protection of the cardan shaft tubes and covers must be mounted and...

Page 20: ...stopped Se la balla dovesse incendiarsi 1 Immediately expel the bale and keep the tailgate open 2 Move the tractor and machine away from the product still to be collected and any other inflammable mat...

Page 21: ...with the matriculation OBSERVATION OF THE MAXIMUM TRANSPORT SPEED IMPORTANT The maximum driving speed is determined by local road rules and by tyre size Consult the TYRE paragraph in the TECHNICAL DAT...

Page 22: ...ight and during the day Comply with road rules regarding lighting vehicles and various signalling Maintain lights and different signalling means visible and in good condition Replace or repair lightin...

Page 23: ...FIENAGIONE equipment which are potentially hazardous waste include oil brake fluid and filters Use airtight containers for drained fluids Do not use food or beverage containers that may mislead and ca...

Page 24: ...WORK IN SAFE CONDITIONS Learn maintenance procedures before starting work Keep the area clean and dry Keep hands feet and clothing far away from moving parts PREPARING FOR EMERGENCIES Be prepared in t...

Page 25: ...to the mechanical parts Avoid applying high pressure directly on cylinders Avoid applying high pressure directly on safety labels Immediately re apply missing safety labels or replace damaged ones Spa...

Page 26: ...t before heating or welding wear an approved respirator Do not breathe in dust when you sand or grind paint Wear an approved respirator If using a solvent or paint stripper remove residues with soap a...

Page 27: ...pare Parts Service order code number When requesting adhesive safety signs from our Spare Parts Service department specify relative codes To receive the full range of safety signs stickers for the bal...

Page 28: ...ENGLISH USE AND MAINTENANCE Page 26 Cod F07022408 only for model HTR HTC HTU internal B07500203 B07500221 B07500726 B07500203 F20030621 B07500203 B07500221 B07500203...

Page 29: ...USE AND MAINTENANCE ENGLISH Cod F07022408 Page 27 B07500198 B07500197 B07500212 B07500198 B07500201 F20030621 F20030621...

Page 30: ...he keys from the dashboard and read the operator s manual COD B07500187 PTO RPM CAUTION Machine suitable for tractors with PTO a 540rpm 1 and direction of rotation COD B07500197 LIFTED HATCH WARNING D...

Page 31: ...r more severe injury to persons COD B07500208 HYDRAULIC SYSTEM WARNING Consult the operator s manual before working on the hydraulic system Pressurised oil can cause serious infections COD B07500210 U...

Page 32: ...r reasons lock the hydraulic jacks by turning the valve to the closed position COD B07500726 UPPER LIMBS CUTTING ATTENZIONE Danger of cutting hands COD B07500781 CARDAN SHAFT DRAGGING WARNING Danger o...

Page 33: ...H Cod F07022408 Page 31 REFLECTORS Two types of reflex reflectors are located on the round baler so that it can be seen more clearly during road transpor R Round reflectors front T Triangular reflecto...

Page 34: ...devices are intact and in place PROTECTION GUARDS The machine is provided with protection guards to protect the operator from moving mechanical parts and to protect the parts from accidental entry of...

Page 35: ...open the protection guards a 13mm 0ft 0 51in spanner is required WARNING CRUSHING AND SHEARING HAZARD POTENTIAL SHEARING OF THE LIMBS POTENTIAL SERIOUS INJURIES OR DEATH Before removing any of the pr...

Page 36: ...losing when the operator is inside the machine for maintenance or repair work With the tailgate open turn the lever L located on the valve block in the direction of the red arrow to the stop position...

Page 37: ...ulic tubes electrical cables and wiring CARDAN SHAFT SAFETY CHAIN This prevents the rotation of the cardan shaft protection guards during work Attach it to the steering bar CARDAN SHAFT SAFETY Each ca...

Page 38: ...n bodies For more information see the paragraph REPLACEMENT OF THE PICK UP SAFETY DEVICE BLADES HTC HTU As protection against the entry of foreign bodies into the machine stones sticks etc that may ca...

Page 39: ...g system during operation to prevent them from accidentally entering the bale forming chamber Position 1 blades secured Position 2 blades free 1 2 From position 1 press the button spring to move the k...

Page 40: ...hole of the drawbar eye In both cases close the padlock with the key Keep the key in a safe place To use the round baler remove the device against unauthorised use before attaching the round baler to...

Page 41: ...repairs maintenance or cleaning WARNING DANGER OF MACHINE FALLING CRUSHING AND SHEARING HAZARD POTENTIAL SERIOUS INJURIES OR DEATH The mechanical parking device must always be inserted before releasin...

Page 42: ...parking chocks The chocks are positioned one on the right side and one on the left side of the round baler example right side These are place under one tyre under the tyres to block the machine and p...

Page 43: ...ns of the system Hydraulic brake system if the tractor has an oil brake system Air brake system if the tractor has an air plug you need to use a round baler equipped with an air circuit for air to oil...

Page 44: ...tection gear such as cut resistant gloves safety footwear goggles In caso di operazioni di lavoro o di manutenzione che possano generare polveri o sostanze nocive alla vostra respirazione si consiglia...

Page 45: ...each tyre and for the baler For any further information regarding the masses of the machine and the overall dimensions for road traffic refer to the documents issued with the matriculation For any fu...

Page 46: ...level use a crane of sufficient capacity make sure that you have a crane and a load equalising arm of suitable capacity for raising the machine WEIGHTS Use of all four points of attachment for correct...

Page 47: ...remain at a safe distance During handling the loads must not be raised more than 20 centimetres above the ground The level on which it is intended to load the machine must be perfectly flat to avoid...

Page 48: ...ALLING CRUSHING AND SHEARING HAZARD POTENTIAL SERIOUS INJURIES OR DEATH The operation of lifting the wheels could be dangerous be very careful in carrying out this operation To avoid injury from unexp...

Page 49: ...hine is in order that the lubricants are at the right level and that all the parts subject to wear and deterioration are working perfectly WARNING POTENTIAL SHEARING OF THE LIMBS POTENTIAL SERIOUS INJ...

Page 50: ...HAT THE PARKING JACK SUPPORT LEG IS LOCKED IN POSITION WITH ITS SAFETY DEVICE Lock the machine chocks under the wheels or mechanical parking device Take heed of all basic safety regulations as contain...

Page 51: ...side outer side First insert the slewing ring and then the hexagonal nut and tighten the two M24 screws one for each drawbar wing Tighten the two M24 screws without tightening them Example left side...

Page 52: ...and according to the tyres and the adjustment of the drive shafts at the minimum or maximum height IMPORTANT Before tightening the screws check the correct coupling of the toothed fifth wheels Then t...

Page 53: ...ns can be dangerous BEFORE STARTING WORK MAKE SURE THAT THE ROUND BALER IS RESTING ON THE GROUND AND THAT THE PARKING JACK SUPPORT LEG IS LOCKED IN POSITION WITH ITS SAFETY DEVICE Lock the machine cho...

Page 54: ...o the position for the high hook up of the tractor and at the same time keep the towing eye parallel with the ground in the same way IMPORTANT The towing eye must always be parallel to the ground IMPO...

Page 55: ...safety rules contained in the chapter GENERAL SAFETY REGULATIONS ADJUSTING THE TOW BAR IMPORTANT Adjust the tow bar before attaching the baler Reassemble all guards CONNECTED THE MACHINE TO THE TRACTO...

Page 56: ...7 87in B 160 290 mm 0ft 6 29in 0ft 11 41in C 554 mm 1ft 9 81in HIGH ATTACHMENT ADJUSTMENT It is possible to hook the baler also to tractors with a HIGH towing device within acceptable limits as shown...

Page 57: ...that the control unit can be easily reached visible and available to the operator The control unit will then be engaged on the suction pad during operations ELECTRICAL CIRCUIT AND BALER POWER REQUIREM...

Page 58: ...The machine cannot be used if anomalies are noted Contact your dealer immediately Take heed of all basic safety regulations as contained in chapters GENERAL SAFETY REGULATIONS IMPORTANT Use a tractor...

Page 59: ...in the towing eye and secure it with the appropriate safety device Then lift the servo steering head with the crank M Rotate the servo steering into the towing position and secure it with the special...

Page 60: ...he pick up is in the raised position Now you can towing the car IMPORTANT Before towing release the parking device but only after having already hooked the machine to the tractor If you intend towing...

Page 61: ...ire negative To connect the power cord Fissate il cavo di alimentazione 1 lungo il trattore facendo in modo di portare il connettore COBO all altezza dell occhione di traino o in prossimit della PTO w...

Page 62: ...e power cable CM with the tractor power cable CT Make sure that the tab of the COBO female connector cover of the machine power cable is engaged in the COBO connector slot of the male COBO connector o...

Page 63: ...working pressure in baler flexible hydraulic hoses is approximately 20 000 kPa 200 bar 2900 ps To prevent accidents due to the splashing of fluids under pressure before connecting or disconnecting hy...

Page 64: ...very 5 years WARNING DANGER OF PHYSICAL CONTACT WITH HAZARDOUS SUBSTANCES DANGER OF PRESSURIZED FLUIDS LEAKING POTENTIAL SERIOUS INJURIES OR DEATH If the hydraulic hoses are damaged they must be repla...

Page 65: ...butor lever is moved backward the pick up should raise NOTE To connect the flexible hydraulic hose to the connector to the recommended outlet refer to the tractor Operator s Manual Before lifting the...

Page 66: ...en the tractor is moving Never use an iron hammer to connect or disconnect the telescopic shaft from the PTO IMPORTANT The ribbed profiles of the telescopic shaft and of the PTO must always be free of...

Page 67: ...tating with the cardan shaft Verify protective caps often and if they are not completely in good condition replace them immediately with new protections WARNING DANGER OF GETTING CAUGHT IN THE CARDAN...

Page 68: ...e of 275 mm 0ft 10 82in The minimum overlap of the two halves of the cardan shaft must NOT be less than this length MASCHIO FIENAGIONE declines any responsible for any consequences of failure to heed...

Page 69: ...draulic brake plug are perfectly clean The layout of the brake systems to the tractor are shown in the chapter TABLES AND DIAGRAMS CONNECTING OF THE HYDRAULIC BRAKING SYSTEM IMPORTANT Connect the syst...

Page 70: ...h the equipment connected to the tractor the parking brake of the tractor automatically activates the parking brake of the equipment Valve selector in position 0 After the connection turn on the tract...

Page 71: ...SL line the selector automatically returns to the normal operating position 0 If the reconnection of the joint is difficult for example because the pressure inside the hoses has increased due to the p...

Page 72: ...eel cable connected to the joint and the valve block tending to release the connection from the tractor avoiding damage to the system and oil leaks interrupting the circuit and automatically activatin...

Page 73: ...Connexion ISO Connexion CUNA only for ITALY With the machine stopped by disconnecting the air connexion from the tractor socket the hydro pneumatic braking device locks the hubs of the baler wheels To...

Page 74: ...with force on the levers of about 6 7 of the total load on the axle and drive the machine for a distance according to the table After this phase the drum will have to have an external temperature of...

Page 75: ...S LEAKING POTENTIAL SERIOUS INJURIES OR DEATH Splashes of liquid under pressure can penetrate the skin and cause serious injury To avoid personal injury relieve pressure before disconnecting hydraulic...

Page 76: ...dents caused by unexpected movements firmly place the machine on firm flat and horizontal ground and blocked it by operating the mechanical parking device The emergency braking condition which occurs...

Page 77: ...d the accumulation of dirt on the coupling joint it is possible to store and lock the coupling joint on the false connection on the valve body MANUAL RELEASE OF THE HYDRAULIC BRAKE If you want to remo...

Page 78: ...EM Disonnect the air circuit connexion from the tractor outlet In this case the round baler will block due to the pressure exerted on the wheel hubs To unlock the hubs of the round baler wheels withou...

Page 79: ...22408 Page 77 DISCONNECTING FROM THE TRACTOR Before disconnecting the baler from the tractor Move crank M to lower the servo steering head to the ground Remove cotter S from the towing eye and move th...

Page 80: ...ng the various connections described above Check that the belts are not stuck to the paint of the rollers Start up the tractor without engaging the PTO and check that the various functional movements...

Page 81: ...an also work with other types of twine TWINE LOADING WARNING DANGER OF GETTING CAUGHT IN MOVING PARTS OF THE MACHINE POTENTIAL CRUSHING OR SHEARING OF THE LIMBS POTENTIAL SERIOUS INJURIES OR DEATH Bef...

Page 82: ...the other in two groups of three 1 2 3 and 4 5 6 passing the twine through the slots of the separators Pass the ends of the two twines through the twine braking device F1 and pass them completely arou...

Page 83: ...en pass it through the two tubes so that it protrudes from the other end by about 20cm 0ft 7 87in as shown in the figure use one twine per path Adjust the tension of the twine on the bale by loosening...

Page 84: ...arameters can be found in the chapter ICON CONTROL SYSTEM MENU PROGRAM PROGRAM SETTINGS WARNING DANGER OF GETTING CAUGHT IN MOVING PARTS OF THE MACHINE POTENTIAL CRUSHING OR SHEARING OF THE LIMBS POTE...

Page 85: ...just the tension of the twine on the bale by turning the nuts d and screws V of the twine braking device to compress or release the springs M Tightening the spring M the twine will be more taught Loos...

Page 86: ...e two parts to the right position then tighten again the four nuts d REPLACING THE BLADE If the blade of the double twine binder does not cut the twine any more you can replace it if broken turn it ro...

Page 87: ...ure that the net binding device is properly adjusted and the blade is sharp Net roll diameter D must not exceed 30 cm 0ft 11 81in D diameter max 30 cm 0ft 11 81in L max width of the net roll 1230 1400...

Page 88: ...oving parts to come to a complete stop IMPORTANT Take great care to push the net roll onto the tube correctly so that it rotates in the right direction as shown on the decal After positioning the net...

Page 89: ...the chapter ICON CONTROL SYSTEM MENU MANUAL MODE NET Turn on the ICON control system Move the binder arm into the chambre Rise the cover Slide out the pin A that fixes the net roll holder tube and let...

Page 90: ...ook the two safety hooks G one on the right and one on the left and raise the entire box for the net Braid the ends of the net and pass it onto the rollers according to the position indicated on the s...

Page 91: ...s showing the right path of the net IMPORTANTE After having positioned the net into the rolls and before starting to work return the binder arm to a resting position Lower the net box again and re lat...

Page 92: ...machine is resting firmly on the ground and that it is blocked from any sudden movements mechanical parking brake or chocks CAUTION POTENTIAL CRUSHING OR SHEARING OF THE LIMBS POTENTIAL SERIOUS INJUR...

Page 93: ...ENTIAL SERIOUS INJURIES OR DEATH Take great care regarding the blade sections If the wrapper blade sections do not cut the net the blades are worn or broken they must be replaced Remove the rivets tha...

Page 94: ...igher IMPORTANT Insert the pin S in the same position on both left and right sides of the pick up To raise or lower the pick up Use the lever of the tractor switch remembering to open the stop valve l...

Page 95: ...the machine at a complete stop Remove the rake loosening the spring retainers Fm Loosen the screws V1 of the support brackets Fix the support brackets S in the desired position required for work and...

Page 96: ...DANGER OF GETTING CAUGHT IN MOVING PARTS OF THE MACHINE POTENTIAL CRUSHING OR SHEARING OF THE LIMBS POTENTIAL SERIOUS INJURIES AND DEATH Always adjust the height of the conveyor with Tractor engine of...

Page 97: ...ews V IMPORTANT Position the block T in the same position on both the left and right sides of the pick up p Reassemble the sheet and secure it again with the hook G and with the pin S example on the l...

Page 98: ...the bale with a bale core diameter more or less soft Variable geometry There are three choices bale with soft core bale with pre chamber core bale with hard core If you select the soft bale core and...

Page 99: ...bale diameter can be found in the chapter ICON CONTROL SYSTEM MENU PROGRAM PROGRAM SETTINGS WORK PROGRAM SELECTION Using the terminal of the F_bus control system depending on the configuration of your...

Page 100: ...or better bale formation and density do not defibrate too fine SWATHES The preparation of the swathes is very important for obtaining a good formation of the bales When the forage has been cut and dri...

Page 101: ...sing To increase feeding opening lower the collector teeth must not touch the ground Increased productivity can be obtained by baling smaller swaths at a faster advancement speed Make sure that rated...

Page 102: ...nections to the terminal switch on the ICON control system Verify functioning of the electrical system turn signal parking and brake lights If the round baler is provided with a cutter system HTC HTU...

Page 103: ...OF THE BALE Using the terminal of the ICON system you can follow all the various phases in the formation of the bale For example Bale diameter Type of binding or wrapping active TWINE or NET Binding...

Page 104: ...e done in three different ways SEQUENTIAL the bale is initially tied with the wire and only when the wire is cut the net binding begins SYNCHRONOUS the bale is initially tied with the wire whereas the...

Page 105: ...ar from behind the hatch Then operate the hydraulic selector lever on the tractor to open the hatch Wait for the bale to exit and close the hatch At this point the ICON control system will inform you...

Page 106: ...e pick up CAUTION IMPACT HAZARD CRUSHING HAZARD POTENTIAL SERIOUS INJURIES OR DEATH Take care when releasing the brackets S the product between the pick up and the rake could cause the rake to spring...

Page 107: ...channel plate as indicated in the paragraph FEEDER PLATE Put on protective gloves and clear the area of the blocked product using appropriate equipment When you have cleared the blockage completely re...

Page 108: ...urned to start position by using the tractor selector lever NOTE Remember that if they are not being used the knives must be returned to rest position after closing the tape More information relative...

Page 109: ...from its connection to the tractor in order to unhook it Raise the cardan shaft support then disconnect the cardan shaft from the tractor and rest it on the support Secure it with the chain De pressu...

Page 110: ...e indicator Do not apply any water jet high or low pressure on the system or on its parts Use only accessories approved by the manufacturer Only qualified personnel can do maintenance on the system Do...

Page 111: ...HING ON AND OFF To switch on the system press shortly the On Off Key The Indicator display will light on while the initializing messages and the presentation are displayed To switch off the system pre...

Page 112: ...G 5 START TYING 6 OTHER KEYS 7 MENU The screen is divided into areas containing displayed data and or commands 1 OPERATING PHASE INFORMATION In this area are displayed the working cycle phase and the...

Page 113: ...that has to be loaded more to maintain uniform pressure in the bale FORMING BALE DIAMETER 58 cm in the example Visualizations during collecting phase soft core bale FORMING BALE PRESSURE PTO SPEED 364...

Page 114: ...g error message to indicate that pre chamber settings are gone and is forming a bale with a hard core To turn the rocker arm back in the pre chamber position you need to perform the opening and closin...

Page 115: ...phase both a sound and a visual indication start to show to the operator that he must close it NOTICE if the tape is accidentally opened during collecting phase both a sound and a visual indication s...

Page 116: ...he icon Cut the net by pressing the key near o the icon Do a further tying phase by pressing the key near to the icon Move forward in the cycle by pressing the key near to the icon During the tying ma...

Page 117: ...ft to right cutting side due to the displacement of the arm itself NUMBER OF PTO TURNS During this phase the operator can also decide to stop the tying cycle by pressing the key near to the icon This...

Page 118: ...e due to lack of binding twine with a few available choices to proceed with the cycle Enter manual mode in the section about the tyring type in use to perform manual operations by pressing the key nea...

Page 119: ...VALUE SET IN THE PROGRAM METRES OF WIRE THAT ARE TYING THE BALE WITH RESPECT TO THE SET NUMBER OF TURNS TURNS OF WIRE THAT THE BINDING MAKES ON THE RIGHT HEAD OF THE BALE TURNS OF WIRE THAT THE BINDI...

Page 120: ...operator can also decide to press the key near to the icon avoiding the ejector sensor signal and go to the next phase This can be also done in the case that the ejector sensor should not properly det...

Page 121: ...f the starting and final pressures of bale formation the icon for the bale with bark present only if the program is set to form bales with bark BALE WITH PRE CAMBER icon of the pre chamber core bale w...

Page 122: ...FOR THE ACTIVE PROGRAM REMAINING NET LENGTH NUMBER OF WIRE TURNS AT THE CENTER OF THE BALE NUMBER OF WIRE TURNS ON THE HEADS OF THE BALE DISTANCE OF THE WIRE FROM THE BALE EDGES SECTION 4 COUNTER NUMB...

Page 123: ...ing the side key near to this icon the tying starting mode toggles between the two modes 5 START TYING VISUALIZATIONS NOTE The tying start icon in manual or automatic mode will be different depending...

Page 124: ...an access the Parameter Settings page of the program in use NOTE The binding icon will be different depending on the type of binding in use Pressing the side key next to the icon the net roll change p...

Page 125: ...de of some icons which leads to other menus described by the icons in below image 1 WORKING SETTINGS 2 PROGRAM 3 SYSTEM INFORMATION 4 COUNTERS 5 SYSTEM EVENTS 6 MANUAL MODE 7 GREASING 8 ADVANCED SETTI...

Page 126: ...n Yes No COMMANDS page 1 Press side keys next to the symbol that represents the menu to see the name of the menu for about 2 seconds Press the side keys near to the icons and to select whether to acti...

Page 127: ...not allow the correct coupling of the wire to the bale to be indicated and neither that the wire has been cut START BINDING selecting the binding method SEQUENCE SYNCHRONOUS ASYNCHRONOUS COMMANDS page...

Page 128: ...that represents the menu to see the name of the menu for about 2 seconds Press the side keys near to the icons and to select a different program the main features of that program will be displayed bel...

Page 129: ...h the selected program since last statistics zeroing NET USED meters of net used with the selected program since last statistics zeroing COMMANDS Press side keys next to the symbol that represents the...

Page 130: ...page 1 Press side keys next to the symbol that represents the menu to see the name of the menu for about 2 seconds Press the side key near to the icon to access a screen where character strings can be...

Page 131: ...revious screen Press the key below the icon to go back to previous menu Press the key below the icon to directly access the working screen Press the side buttons next to the icons and to go to a scree...

Page 132: ...n of the parameter itself In the case of the INITIAL PRESSURE parameter pressing the side keys near to the icons and the parameter value can be modified in the range from 50 to 210 bar from 725 5psi t...

Page 133: ...ter value can be confirmed by pressing the key below the icon or simply waiting after 5 seconds the system goes back to previous screen Press the side keys near to the icons and to access to a screen...

Page 134: ...e Press the key below the icon to go back to previous menu Press the key below the icon to directly access the working screen In the case of the parameter CENTAL COILS pressing the side buttons next t...

Page 135: ...on to access the next page Press the key below the icon to go back to previous menu VISUALIZATIONS page 2 TOTAL BALES number of bales produced by the machine from the beginning of its service life TOT...

Page 136: ...ress the side key near to the icon to access the next page Press the key below the icon to go back to previous menu VISUALIZATIONS page 6 TESTING INFORMATION Information about machine testing conducte...

Page 137: ...e and its firmware PD right gate digital sensor module and its firmware CS left chamber loading sensor module and its firmware CD right chamber loading sensor module and its firmware DM maximum diamet...

Page 138: ...bed above COMMANDS Press side keys next to the symbol that represents the menu to see the name of the menu for about 2 seconds Press the side keys near to the icons and to select a different counter t...

Page 139: ...mber of bales made with the net tying unit TWINE total number of bales made with the twine tying unit TWINE NET see the individual meters for NET and WIRE described above COMMANDS Press side keys next...

Page 140: ...f the parameter PROGRAM NAME for instance pressing the side keys near to the icons containing the letters up to 13 characters can be inserted The side key near the icon allow selection of upper case l...

Page 141: ...vious menu Press the key below the icon to directly access the working screen VISUALIZATIONS from page 2 to page 9 DESCRIPTION OF FURTHER EVENTS 5 EACH SCREEN PAGE NO TOTAL PAGES COMMANDS da pagina 2...

Page 142: ...ss is possible to enter the lenght of the net loaded by pressing the buttons next to the value of the parameter and entering the new value and exit the procedure The side key near the icon allow movem...

Page 143: ...equence of the movements which brings the twine actuator to perform all the movements involved in the working cycle according to the parameters defined in the program in use if the case of the wire it...

Page 144: ...side key near the icon to activate the cut group solenoid valve In order to move knives once selected the hydraulic system it is necessary to manually operate the hydraulic lever on the tractor in th...

Page 145: ...the tape hydraulic system In order to open close the tape once selected the hydraulic system it is necessary to manually operate the hydraulic lever on the tractor in the required direction opened or...

Page 146: ...start based on settings in section 1 GREASING TIME automatic greasing cycle duration based on settings in section 1 The parameters can be set via the ADVANCED SETTINGS RESERVED AREA menu For more info...

Page 147: ...CE ENGLISH Cod F07022408 Page 145 ADVANCED SETTINGS 1 Clock 2 Diagnostic 3 Interface options 4 Alarms management 5 USB management 6 Reserved area 7 Back to main menu Press the keys near to the icons t...

Page 148: ...about 2 seconds Press the side keys near to the icons and to access to a screen where the value of a parameter can be edited In the case of the parameter HOURS for instance press the side keys near t...

Page 149: ...eys near to the icons and to access to a screen where the value of a parameter can be edited In the case of the parameter DAY for instance press the side keys near to the icons and to adjust the value...

Page 150: ...menu to see the name of the menu for about 2 seconds The key next to the icon allows the movement of the net binder toward the cutting position spindle actuator retracted As long as the button is kept...

Page 151: ...automatic test sequence of the movements which brings the twine actuator to perform all the movements involved in the working cycle according to the parameters defined in the program in use in the ca...

Page 152: ...e hydraulic lever on the tractor in the required direction opened or closed After activating the tape solenoid valve the operator can turn it off by pressing the side button next to the icon Press the...

Page 153: ...AGE NO TOTAL PAGES COMMANDS page 4 Press side keys next to the symbol that represents the menu to see the name of the menu for about 2 seconds Press the key next to the icon to activate the Variable G...

Page 154: ...erride the parameters values that regulate the function Run only if really necessary Press the side key near to the icon to activate the wizard to calculate the maximum diameter of the machine accordi...

Page 155: ...t the execution of self learning procedures and maximum diameter calculation override the parameters values that regulate the function Run only if really necessary Press the side key near to the icon...

Page 156: ...1 closed 0 open CS chamber load left sensor CD chamber load right sensor DM maximum diameter sensor P1 chamber pressure sensor FC tape closed sensor COMMANDS page 7 Press side keys next to the symbol...

Page 157: ...current state of the machine Press one of the side keys near to the DEVICE DETAILS section to access the screens in which are displayed electronic devices currently installed and active with details a...

Page 158: ...tification code of the sensor press the key near to the icon Enter the identification code ID through the displayed keyboard and confirm it by pressing the key below the icon Press the side key near t...

Page 159: ...bol that represents the menu to see the name of the menu for about 2 seconds The key near to the icon is used to check the sound level of auxiliary singals The key near to the icon is used to check th...

Page 160: ...rameter can be edited In the case of the parameter CONTRAST and BRIGHTNESS for instance press the side keys near to the icons and to modify the range between 1 and 10 The parameter value can be confir...

Page 161: ...e of the parameter ALARM VOLUME for instance press the side keys near to the icons and to modify the range between 5 and 10 The parameter value can be confirmed by pressing the key below the icon or s...

Page 162: ...enu to see the name of the menu for about 2 seconds The key near the icon start the download of data to the USB memory At the end a message about success full transfer will appear and the icon disappe...

Page 163: ...sents the menu to see the name of the menu for about 2 seconds The key near the icon start the automatic software update when the procedure is done the user unit is restarted with the updated software...

Page 164: ...oes not collect on flat swathes The pick up is too high Lower the pick up using the selector of the tractor Adjust the position of the pick up support wheels The pick up slips and stops Too low pick u...

Page 165: ...ed Check the bearings of the rollers Excessive loss of leaves Shredding or fragmentation of very dry forage Increase the work speed and reduce the PTO speed while baling The forage wraps around the dr...

Page 166: ...ade support The twine is not cut The blade is worn Turn the blade of the twine cutter around or replace it The twine does not pass the twine cutter blade Adjust the stopping screw of the blade support...

Page 167: ...tailgate Remove the forage The return quick release coupling of the hydraulic system has been disconnected from the tractor Check and correctly insert the return quick release coupling of the hydrauli...

Page 168: ...fuse should be attached to the positive clip the black cable to the negative clip Oxidised contacts on the tractor battery Carefully clean the clips And check the condition of the battery The voltage...

Page 169: ...he ground Prearrange maintenance work for which the due dates are known IMPORTANT This manual is of a purely informative nature The periods between maintenance operations are for normal working condit...

Page 170: ...eck if all the screws and bolts are correctly tightened after the first 10 bales formed by the machine IMPORTANT Retighten the screws fixing the drawbar frame and the towing eye yearly according to th...

Page 171: ...c functions Switch off the control system In the case of work or maintenance operations which generate dust or substances harmful to your breathing use suitable PPE For further information consult the...

Page 172: ...the keys from the dashboard Always switch off the ICON system Never raise the machine from the ground REPLACEMENT OF THE PICK UP SAFETY DEVICE On the pick up transmission there is a safety device wit...

Page 173: ...of the machine are stretched automatically by spring stretchers regularly check the correct tension of the chains and readjust the tension whenever necessary Check the working of the automatic stretch...

Page 174: ...sary Check the manual adjustment of the stretchers To check and adjust the tension of the chains raise the left lateral guard lower the gull wing guard again and close it when you have finished making...

Page 175: ...is obtained tighten the lock nut d again and then the screws V2 Replace the guard and screw it in place with the screws LARGE ROLLER CHAIN TENSION ADJUSTMENT HTR HTC HTU Loosen the screws V1 and remov...

Page 176: ...as been made tighten the lock nut d again and then the screws V2 Refit the protection guard and secure in place by tightening the screws COLLECTION ASSEMBLY TRANSMISSION CHAIN TENSION ADJUSTMENT HTR H...

Page 177: ...rom inside the side of the machine loosen the 2 screws V2 Loosen the lock nut d and screw in or out the adjusting screw VR so as to obtain the correct tension in the chain Once the correct tension is...

Page 178: ...s V2 Replace the guard and screw it in place with the screws PICK UP SCREW FEEDER CHAIN TENSION ADJUSTMENT RIGHT AND LEFT SIDES Unscrew and remove the screws and the left lateral guard of the pick up...

Page 179: ...contained in the chapter GENERAL SAFETY REGULATIONS Stop the machine and wait for all the moving parts to stop Turn off the tractor engine and remove the keys from the dashboard To avoid accidents cau...

Page 180: ...ween the roller and the scraper blade Distance D 0 0 5mm Once the correct distance has been obtained screw back the 4 screws V and check again that the distance D has not changed as a result of tighte...

Page 181: ...e roller of the door and the scraper to position B as indicated in the diagram below This will create a space between the roller of the door and the scraper to allow small stones to exit and to limit...

Page 182: ...s weight represents a crushing hazard Next loosen and remove the screws which fasten the roller Ru in order to move it to position B Fasten the roller in its new position using the same screws WARNING...

Page 183: ...lock of the tailgate before closing it Stop the machine and wait for all the moving parts to stop Turn off the tractor engine and remove the keys from the dashboard To avoid accidents caused by unexp...

Page 184: ...ion guard on the side of the machine on which you intend to make the adjustment 3 Find a position from which you can reach the adjustment point R2 located under the top cover of the machine and loosen...

Page 185: ...placement or repositioning of the belts IMPORTANT The maximum variation allowable between the longest and shortest belts must be between 2 5 3cm 0ft 0 98in 0ft 1 18in It is possible to add one or more...

Page 186: ...the riveting must be done from right to left WARNING The weight of the hammer must be 500 800g 11 Open the vice and remove the belt folding it slightly backwards 12 Insert the successive clinches and...

Page 187: ...punch three more times with a hammer 10 The rest of the riveting must be done from right to left Warning The weight of the hammer must be 500 800g 11 Instead of a hammer it is easier and faster to us...

Page 188: ...to subject the vehicle to excessive stress Do not exceed the maximum permitted speed To maintain the reliability and safety of the vehicle on the road maintenance interventions have to be carried out...

Page 189: ...AL DATA TYRES IMPORTANT Periodically check the tightening value of nuts on the wheel hub columns which must be 250 Nm 185 lb ft Do not use lubricants on the stud bolts or on the nuts Excessive tighten...

Page 190: ...ccidents caused by unexpected movements firmly place the machine on firm flat and horizontal ground and that it is blocked chocks under the wheels Every 500 operating hours or every 8500 km traveled C...

Page 191: ...E MACHINE BY MEANS OF THE CAR JACK ADJUSTING THE CLEARANCE OF THE BEARINGS VERSION WITH PRESSURE HUB COVER remove the hubcap remove the elastic pin of the crown nut tighten the crown nut by simultaneo...

Page 192: ...s support in order to move it closer to or further from its abutment When the LED light located on the sensor comes on this means that you have obtained the right distance X Then secure the nuts and c...

Page 193: ...he pick up so that the pick up tines remain above the ground by a minimum of 2 3cm 0ft 0 78in 0ft 1 18in H minimum 2 3cm 0ft 0 78in 0ft 1 18in For further information consult the paragraph ADJUSTMENT...

Page 194: ...ly place the machine on firm flat and horizontal ground and that it is blocked mechanical parking device Loosen the screws V which fix the band F corresponding to the tine to be replaced and then pull...

Page 195: ...s caused by unexpected movements firmly place the machine on firm flat and horizontal ground and that it is blocked mechanical parking device Adjust the position where the product is released from the...

Page 196: ...022408 Rotate the cam towards the position A to move the tine nearer to the pick up assembly B to move the cam away from the pick up assembly Screw back the 4 screws to secure the cam again Replace th...

Page 197: ...ERIOUS INJURIES OR DEATH The knives are sharp and cut easily it is advisable to use cut resistant gloves Before any removing or assembling of the knives Open the tailgate and lock it in position using...

Page 198: ...can be found under ICON CONTROL SYSTEM MAIN MENU MANUAL MODE Release the knives by moving the handle located on the right side of the machine to position knives off lever lowered Enter the bale forma...

Page 199: ...When you have finished this operation anchor the knives again moving the handle to position knives on lever raised Lift again the tape through the ICON control system and the tractor selector lever R...

Page 200: ...lative to the engagement or disengagement of the knives can be found under ICON CONTROL SYSTEM MENU MANUAL MODE Release the knives by moving the handle located on the right side of the machine to posi...

Page 201: ...When you have finished this operation anchor the knives again moving the handle to position knives on lever raised Lift the tape again through the ICON control system and the tractor selector lever R...

Page 202: ...n sharpening be careful not to cause the knives to heat up as this can compromise their resistance to wear Only one SIDE of the knife should be sharpened SIDE WARNING POTENTIAL SHEARING OF THE UPPER L...

Page 203: ...ious lubrication points always remember to close and reposition them afterwards WARNING DANGER OF PHYSICAL CONTACT WITH HAZARDOUS SUBSTANCES DANGER OF PRESSURIZED FLUIDS LEAKING DANGER OF GETTING CAUG...

Page 204: ...nts Your equipment can operate at top efficiency only if clean lubricants are used Use clean containers when transferring lubricants Store lubricants and their containers if possible in an area free f...

Page 205: ...safety device left side Pick up wheels support arm right and left sides Feeder connector rod left side HTI Rotor support left side HTR HTC HTU PTO shaft Parking jack Before injecting grease into the...

Page 206: ...NTENANCE Page 204 Cod F07022408 GREASING THE TRANSMISSION SHAFT 30 WORKING HOURS Lubricate and grease the cardan shaft according to instructions contained in the use and maintenance manual supplied wi...

Page 207: ...re should be enough for the work to be carried out otherwise fill it if needed Use only grease recommended by the manufacturer or ask your local dealership Further information relative to the automati...

Page 208: ...cover and position yourself so as to reach the automatic oiling pump located under the hinge of the cover itself Open the tailgate slightly so that the P piston is released for its entire length Loose...

Page 209: ...ALLER will be the length of the C stroke the smaller is the flow of oil pumped and put into circulation by the automatic lubrication system of the chains IMPORTANT The maximum allowed C stroke length...

Page 210: ...one of the same type Screw back the 2 clamps F After replacing the filter re close the left lateral protection guard Check and check periodically the good condition of the oil tank filters F1 Loading...

Page 211: ...he control system To avoid accidents caused by unexpected movements firmly place the machine on firm flat and horizontal ground and blocked it by operating the mechanical parking device Regularly chec...

Page 212: ...check that the oil level in the transmission box is correct following the instructions above When finished re close with the screw plug VT Replace the guard and screw it back in place with the screw V...

Page 213: ...the mechanical parking device IMPORTANT Do not use abrasive products solvents or alcohol Do not use high pressure water jets especially on the cables Keep the engine transmission clean in regard to t...

Page 214: ...caused by unexpected movements firmly place the machine on firm flat and horizontal ground and blocked it by operating the mechanical parking device IMPORTANT Every new machine must be inspected afte...

Page 215: ...START the machine Find out where the oil leak is and after determining the extent of the damage contact the authorised assistance service The following checks should be done with regular frequency and...

Page 216: ...xpected movements firmly place the machine on firm flat and horizontal ground Then lock the machine by operating the mechanical parking devices Make sure that all the guards on the machine are in thei...

Page 217: ...RIES OR DEATH Before any work on the machine Reread this operator manual Always observe the safety regulations contained in this manual GENERAL SAFETY REGULATIONS WARNING LOSS OF EQUIPMENT ON THE ROAD...

Page 218: ...1580 2700 2000 M33 900 665 1150 850 1750 1300 2200 1625 2500 1850 3150 2325 2900 2150 3700 2730 M36 1150 850 1450 1075 2250 1650 2850 2100 3200 2350 4050 3000 3750 2770 4750 3500 The values given abo...

Page 219: ...D ADJUSTMENT OPERATIONS TO BE DONE DAYS MONTHS Grease all points provided for by decal B07500214 10 Grease hinges of tailgate 2 Grease pins of jacks 2 Grease belt tightening arms primary and secondary...

Page 220: ...securing screws of the rollers of the primary and secondary belt stretcher arms 7 Check the belts and the belt clinching 1 Check the pressure of the tyres 1 Check that the jacks hydraulic tubes and fi...

Page 221: ...USE AND MAINTENANCE ENGLISH Cod F07022408 Page 219 BELTS PATHS NOTE the arrows indicate the direction of rotation of the belts...

Page 222: ...ENGLISH USE AND MAINTENANCE Page 220 Cod F07022408 DRIVING LIGHTS ELECTRICAL SYSTEM G YELLOW B WHITE V GREEN M BROWN R RED 7 pole plug Right lamp Left lamp Number plate light...

Page 223: ...8 Page 221 CONNECTORS AND WIRING CT CONNECTOR TRACTOR SIDE FEEDER CABLE FEMALE COBO Red positive 12V Black negative CM CONNECTOR MACHINE SIDE FEEDER CABLE MALE COBO Red positive 12V Black negative NER...

Page 224: ...USE AND MAINTENANCE Page 222 Cod F07022408 C1 CONNECTOR ROSSO Red VERDE Green BIANCO White NERO Black CONTROL UNIT CABLE CONNECTORS C2 CONNECTOR View of conductor insertion Front view C3 CONNECTOR Fro...

Page 225: ...D MAINTENANCE ENGLISH Cod F07022408 Page 223 B BLOCK CONTROL UNIT CABLE UNIFIED WIRING CONN A MONITOR AND POWER SUPPLY FUSES The F fuses are located on the feeder cable and they are blade type 50 Ampe...

Page 226: ...ENGLISH USE AND MAINTENANCE Page 224 Cod F07022408 UNIFIED WIRING CONN B UNIFIED WIRING CONN C...

Page 227: ...USE AND MAINTENANCE ENGLISH Cod F07022408 Page 225 UNIFIED WIRING CONN D HTI MODEL UNIFIED WIRING CONN D HTR HTC HTU MODEL UNIFIED WIRING CONN D1...

Page 228: ...ENGLISH USE AND MAINTENANCE Page 226 Cod F07022408 UNIFIED WIRING CONN B WIRE MODEL OPTIONAL CUT SENSOR WIRING OPTIONAL GREASER SENSOR WIRING OPTIONAL...

Page 229: ...USE AND MAINTENANCE ENGLISH Cod F07022408 Page 227 WORKING LIGHTS AND SERVICE WIRING...

Page 230: ...K BLUE Here are shown caps colors and the respective functions of the hydraulic hoses RED Hose for opening the tailgate and move the cut group open state Mode selection by the ICON control system BLAC...

Page 231: ...USE AND MAINTENANCE ENGLISH Cod F07022408 Page 229 HYDRAULIC BRAKE SYSTEM SCHEME G Double line joint A Accumulator 0 75L MO18186 50 V Valve S Auto valve wiring for ACC C Brake cylinders V A G C C S...

Page 232: ...07022408 PNEUMATIC BRAKE SYSTEM SCHEME B Line filter PP Jack pressure CV Converter C Release valve Z Proportional reducer 1 25 1 A Half coupling ST2 Red spiral air tube 12x9 ST1 Yellow spiral air tube...

Page 233: ...S 20 ECOLOGY AND POLLUTION 21 MAINTENANCE IN SAFETY 22 GETTING USED TO WORK IN SAFE CONDITIONS 22 PREPARING FOR EMERGENCIES 22 SUPPORT THE MACHINE PROPERLY 22 SAFETY SIGNS 25 DIAGRAM LOCATION OF PICTO...

Page 234: ...COPIC SHAFT TO THE PTO SHAFT OF THE TRACTOR 64 CHECK THE STEERING ANGLE 66 CARDAN SHAFT DECAL 66 CONNECTING THE BRAKE SYSTEM TO THE TRACTOR 67 CONNECTING OF THE HYDRAULIC BRAKING SYSTEM 67 RECONNECTIN...

Page 235: ...MENU 123 WORKING SETTINGS 124 PROGRAM 126 PROGRAM STATISTICS 127 PROGRAM SETTINGS 128 SYSTEM INFORMATION 133 COUNTERS 136 GLOBAL COUNTER 137 COUNTER SETTINGS 138 SYSTEM EVENTS 139 MANUAL MODE 140 GRE...

Page 236: ...JUSTMENT OF THE CUTTER HTC HTU 195 KNIVES REMOVAL 196 ASSEMBLY OF THE KNIVES OR FALSE KNIVES 198 SHARPENING OF THE CUTTER KNIVES 200 LUBRICATION AND OILING 201 ALTERNATIVE AND SYNTHETIC LUBRICANTS 202...

Page 237: ...UNIFIED WIRING CONN D1 225 UNIFIED WIRING CONN B WIRE MODEL OPTIONAL 226 CUT SENSOR WIRING OPTIONAL 226 GREASER SENSOR WIRING OPTIONAL 226 WORKING LIGHTS AND SERVICE WIRING 227 COLORS IDENTIFICATION...

Page 238: ...ENGLISH USE AND MAINTENANCE Page 236 Cod F07022408...

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