Martin Tracker Heavy-duty Installation Manual Download

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MARTIN

Tracker

Conveyor Belt
Centring System

Installation manual

M3625UK

Summary of Contents for Tracker Heavy-duty

Page 1: ...MARTIN Tracker Conveyor Belt Centring System Installation manual M3625UK...

Page 2: ...Martin Engineering GmbH M3625UK 10 15...

Page 3: ...1 Prior to Installation 11 4 1 1 Materials and tools required 11 4 1 2 Preparatory measures 11 5 Installation 13 5 1 Safety Instructions 13 5 2 Installation procedure 14 5 2 1 Determining the installa...

Page 4: ...in Engineering GmbH 2 M3625UK 10 15 Contents 9 2 MARTIN Tracker Conveyor Belt Centring System upper unit 40 9 3 MARTIN Tracker Conveyor Belt Centring System lower unit 42 10 Declaration of Incorporati...

Page 5: ...cument is only allowed with written permission from Martin Engi neering The technical standard at the time of delivery of the product and technical documentation is decisive as long as no other inform...

Page 6: ...required 2 1 4 Reference to additional documentation The following standards and directives were applied when compos ing this installation manual EU Machinery Directive 2006 42 EC ISO IEC Guide 37 In...

Page 7: ...tially dangerous situation that could lead to serious physical injuries or death if not avoided CAUTION This indicates a potentially dangerous situation that could lead to minor physical injuries and...

Page 8: ...y in the ranges specified for them The different models and their applications are specified in detail in the Chapter 3 2 Models Any other use of this product is deemed to be inappropriate If you wish...

Page 9: ...llation manual must be read through in full prior to com mencing work on the product or the customer s conveyor belt The operator must ensure that all installation inspections and main tenance tasks a...

Page 10: ...understood this installation manual in full 2 3 3 Authorised personnel Personnel are considered to be authorised when they have complet ed the necessary training hold the technical experience knowledg...

Page 11: ...ables accurate guidance of the con veyor belt The upper unit is placed on the support side of the conveyor belt and the lower unit on the return side This installation manual describes the installatio...

Page 12: ...1 5 m sec Basic Normal industrial loads and stresses Conveyor belt width 600 1340 mm Conveyor belt speed max 3 5 m sec Heavy duty Thick conveyor belts 10 mm with high conveyor belt speeds tonnage and...

Page 13: ...led note the weight on the delivery note 4 1 2 Preparatory measures 1 Check the delivery with respect to the following Is the delivery complete Is the number of pallets cases containers the same as th...

Page 14: ...uld be saved for inspection 3 Depending on the scope of the order the delivery should con tain the following parts MARTIN Tracker Conveyor Belt Centring System upper or lower guide unit Two conveyor b...

Page 15: ...power sources to the conveyor belt system and its acces sories are switched off and secured against inadvertent switching on Use warning signs WARNING EXPLOSION HAZARD In enclosed areas there is an in...

Page 16: ...2 2 Upper tracker unit 1 Install the tracker unit behind the loading zone for subsequent steps of installation see Chapter 5 2 3 or 1 Determine the point from where the conveyor belt runs without bei...

Page 17: ...urn roller 1 Fig 1 and keep them aside The roller is required for further installation 2 Install the return roller that has been removed in the supporting construction of the lower tracker unit Fig 1...

Page 18: ...Martin Engineering GmbH 16 M3625UK 10 15 Installation Fig 3 Mark the holes in the installation frame Fig 4 Holes in the installation frame 90 1 1...

Page 19: ...ion frame on the opposite side Fig 3 Ensure that the lower holes 1 Fig 4 are accessible for fixing screws from both sides 5 Drill or cut holes 14 mm dia at the points marked earlier in the stringer 6...

Page 20: ...ed away Fig 6 Fig 6 Positioning the installation frame NOTE The distance 2 Fig 6 between the upper edge of the suspension frame and the lower edge of the conveyor belt 1 Fig 6 must match the distance...

Page 21: ...ig 7 9 Insert the pre installed tracker in the installation frame installed earlier Pay attention to the direction of movement of the con veyor belt 1 Fig 8 and the alignment of the guide unit 2 Fig 8...

Page 22: ...0 Position the installation frame on the operator side Fig 9 11 Fix the installation frame with screws Fig 10 Fig 9 Positioning the installation frame on the operator side Fig 10 Securing the installa...

Page 23: ...12 Centre the tracker on the frame and tighten the arresting screws 1 Fig 11 13 Lift the entire unit such that the conveyor belt is raised by about 10 mm Tighten all screws Fig 11 Centring and securin...

Page 24: ...the arrest ing screws 1 Fig 13 DANGER LOADS FALLING DOWN The tracker may fall down and lead to severe injuries or to death For systems installed overhead the system must be secured with safety cables...

Page 25: ...stem 2 Fix the trough roller station to the roller station holder 2 Fig 14 of the tracker with screws or by welding it NOTE If possible remove the conveyor belt to create space for the instal lation N...

Page 26: ...e sup port construction and mark the holes 1 Fig 15 4 Drill or cut the holes 14 mm dia in the existing support con struction 5 Fix the installation frame on the side turned away Fig 15 Positioning the...

Page 27: ...n the installation frame installed earlier Pay attention to the direction of movement of the con veyor belt 1 Fig 17 and the alignment of the guide unit 2 Fig 17 Fig 17 Installing the tracker NOTE If...

Page 28: ...Martin Engineering GmbH 26 M3625UK 10 15 Installation 7 Mount the installation frame on the operator side Fig 18 Mounting the installation on the operator side...

Page 29: ...ng GmbH 27 M3625UK 10 15 Installation 8 Fix the installation frame with screws Fig 19 and tighten all screws in the installation frame 9 Centre the tracker Fig 19 Fix the installation frame Fig 20 Cen...

Page 30: ...ce the conveyor belt again on the trough roller station Fig 21 Tighten the arresting screws Fig 22 Checking the mobility NOTE Ensure that the guide unit 1 Fig 22 and the entire unit can be moved freel...

Page 31: ...oller unit in the guide unit Fig 23 13 Adjust the sensor roller unit 1 Fig 24 in such a manner that it is perpendicular to the conveyor belt and fix it with the arresting screws 2 Fig 24 Fig 23 Instal...

Page 32: ...ing GmbH 30 M3625UK 10 15 Installation 14 Install the sensor roller unit approx 6 mm from the conveyor belt edge and secure it with the arresting screws 1 Fig 25 Fig 25 Adjusting the sensor roller uni...

Page 33: ...her problems occur refer to the information in chapter 5 4 Installation check list or chapter 7 Troubleshooting NOTE Read through this chapter thoroughly before starting any work on the belt centring...

Page 34: ...ould help to find and solve the problem If problems persist see chapter 7 Trou bleshooting Fig 26 Adjusting the tracker Installation Check list The tracker should be installed on both sides according...

Page 35: ...tallation or maintenance work is carried out ensure that all power sources to the conveyor belt system and its accessories are switched off and secured against inadvertent reactivation Use warning sig...

Page 36: ...e intervals may be necessary NOTE Read this chapter thoroughly prior to commencing any work WARNING DANGER OF INJURY Body parts and or clothing may get caught and pulled in by rotat ing parts or by th...

Page 37: ...may occur Interval Maintenance part Measure daily Guide and deflection rollers Visual inspection of the rollers replacement weekly Conveyor belt centring system Cleaning after 30 000 hours of operati...

Page 38: ...t types of bulk materials and is often deployed in extreme working and environmental con ditions Therefore faults other than those listed here may occur In this case Martin Engineering or one of its r...

Page 39: ...e tracker in the conveyor system see page 14 or page 27 It is possibly installed too close to a head pulley The recommended installation dimensions must necessarily be complied with see page 14 or pag...

Page 40: ...ure where they are protected against direct sunlight The best storage conditions are at 0 C to 30 C and 60 relative humidity Martin Engineering guarantees that the stored products will remain fully fu...

Page 41: ...ACKER Belt Tracking System and its accessories Please always indicate the part numbers in every order 9 1 Explanation of part numbers MARTIN Tracker Belt Tracking System 41142 aabbcdee a Belt width in...

Page 42: ...Martin Engineering GmbH 40 M3625UK 10 15 Part numbers 9 2 MARTIN Tracker Belt Tracking System upper unit Fig 28 MARTIN Tracker Belt Tracking System upper unit...

Page 43: ...Martin Engineering GmbH 41 M3625UK 10 15 Part numbers...

Page 44: ...Martin Engineering GmbH 42 M3625UK 10 15 Part numbers 9 3 MARTIN Tracker Belt Tracking System lower unit Fig 29 MARTIN Tracker Belt Tracking System lower unit...

Page 45: ...Martin Engineering GmbH 43 M3625UK 10 15 Part numbers...

Page 46: ...not required complies with the following provisions EC Machinery Directive 2006 42 EC DIN EN 618 Equipment and Systems for the Handling of Bulk Materials In particular the following harmonised standa...

Page 47: ...4 65396 Walluf Germany Tel 49 6123 97820 Fax 49 6123 75533 info martin eng de www martin eng de Turkey Martin Engineering Turkey Yukar Dudullu mes Sanayi Sitesi B Blok 205 Sokak No 6 34775 mraniye Ist...

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