Martin CleanScrape Small Cleaner Operator'S Manual Download Page 27 | Manualshive

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Martin CleanScrape Small Cleaner Operator'S Manual Download Page 27

Martin Engineering M4082-01/22

23

CleanScrape

®

Small Cleaner

NOTE

Conveyor equipment such as conveyor belt cleaners are subject to a wide variety of bulk materials

characteristics and often have to perform under extreme operating or environmental conditions. It is

not possible to predict all circumstances that may require troubleshooting. Contact Martin

Engineering or a representative if you are experiencing problems other than those listed in the

“Troubleshooting” chart above. Do not return the equipment to operation until the problem has been

identified and corrected.

Installation
checklist

If after taking the corrective actions suggested under “Troubleshooting” you
are still experiencing problems, check for the following:

Installation Checklist

✓

Pre-Cleaner

b

lade is proper distance from

b

elt surface on

b

oth sides of head pulley.

✓

Pre-Cleaner

b

lade tip does not lie in path of material flow.

✓

Blade is centered on

b

elt.

Troubleshooting

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Summary of Contents for CleanScrape Small Cleaner

Page 1: ...CleanScrape Small Cleaner Operator s Manual M4082...

Page 2: ...an National Standards Institute ANSI z244 1 1982 American National Standard for Personnel Protection Lockout Tagout of Energy Sources Minimum Safety Requirements and Occupational Safety and Health Adm...

Page 3: ...d 1 Safety 2 Before Installing Belt Cleaner 3 Installing Belt Cleaner and Tensioners 8 Locating belt cleaner 8 Installing tensioner mount plate 11 Installing tensioner on outside chute wall 13 Install...

Page 4: ...10 8 Tensioner Mount Plate Verification 11 9 Installing Tensioner on Outside Chute Wall 12 10 Installing Tensioner on Inside Chute Wall 14 11 Multi Functional Tensioner 16 12 Installing Multi Function...

Page 5: ...tework If the pulley is not enclosed the equipment should be installed using the best available field resources and methods to ensure that the critical dimensions are followed for proper installation...

Page 6: ...ous injury or death DANGER If this equipment will be installed in an enclosed area test the gas level or dust content before using a cutting torch or welding Using a torch or welding in an area with g...

Page 7: ...in serious injury or death 4 Turn off and lockout tagout blockout testout energy source according to ANSI standards see References DANGER If this equipment will be installed in an enclosed area test t...

Page 8: ...belt width for a conveyor with a 300 mm 12 in head pulley is 900 mm 36 in e Chute walls must be strong enough to not flex as tension is applied to cleaner If chute wall flexes inadequate tension may...

Page 9: ...tforms Cleaners should be mounted at least 600 mm 24 in above the work platform Figure 2 Typical Belt Cleaner Mounting Positions Belt Exit Point Belt Exit Point Belt Exit Point Belt Exit Point Top Rop...

Page 10: ...uct Flow Belt Cleaner Mounting Positions Belt Exit Point Belt Exit Point Belt Exit Point Belt Exit Point Top Rope Top Rope Top Rope Top Rope Belt Wrap Belt Wrap Product Product Discharge Discharge Poi...

Page 11: ...e Walls IMPORTANT The maximum distance between chute wall and edge of blade is 150 mm 6 in Excess free cable causes too much vibration resulting in damage to cleaner and components If necessary build...

Page 12: ...chute wall 4 On the operator side of chute start from center point A draw an arc on chute wall with a radius of B 13 mm 1 2 in Draw an additional arc on chute wall with a radius of B 28 7 mm 1 1 8 in...

Page 13: ...b If welding fixed point bracket to chute wall do the following 1 Position fixed point bracket on far side chute wall as shown in Figure 5 Align bolt hole on bracket with head pulley center line 2 Wel...

Page 14: ...01 22 10 CleanScrape Small Cleaner Figure 7 Tensioner Mount Plates B B A D C E C F C C E F F A Tensioner Assembly B Fixed Point C Outside Mounting Plate D Mounting Hardware E Inside Mounting Plate F...

Page 15: ...utside of chute wall 1 Determine if tensioner will be mounted on the inside or outside of chute wall 2 If the tensioner will be installed on the outside of chute wall the tensioner mount plate must be...

Page 16: ...mounting plate Location will vary with head pulley sizes Use the tensioner mounting plate for outside the chute wall mounting The inside the chute wall mounting plate should be removed and is not used...

Page 17: ...ve mounting plate from tensioner h Bolt or weld mounting plate in location marked in Step 1 e i Install tensioner onto mount plate 2 Measure approximate cable length required and cut cable 3 Assemble...

Page 18: ...e the tensioner mounting plate for inside the chute wall mounting The outside the chute wall mounting plate is not used in this application 545 21 44 156 6 13 Locate tensioner according to 17 angle Cl...

Page 19: ...amp as shown in Figure 9 4 Torque nuts on clamp to 10 Nm 7 5 ft lbs 5 Attach each cable to tensioner 6 Tighten tensioner adjustment nuts until cleaner is held firmly to belt 7 Center cleaner on pulley...

Page 20: ...plate IMPORTANT When the multi functional tensioner is used with CleanScrape Small Cleaners tensioner must be installed on the inside of the chute wall Tensioners are shipped with the inside mounting...

Page 21: ...d be at least the clamp base width Torque nuts to 10 Nm 7 5 ft lbs Chute Wall Use a cable clip at this location to hold the blade in place 82 7 3 26 Chute Wall Fixed Point Mount Bracket Tensioner may...

Page 22: ...tep 1 d g Install tensioner onto mount plate 2 Measure approximate cable length required and cut cable 3 Assemble cable eyelet and clamp as shown in Figure 12 4 Torque nuts on clamp to 10 Nm 7 5 ft lb...

Page 23: ...nsioning nut on each tensioner 4 Make sure outer two elements on each side are away from belt Table II CleanScrape Small Cleaner Tensioning Chart Lower rope should have 10 to 15 less force than upper...

Page 24: ...on for several revolutions of the belt Properly shutdown belt and make appropriate adjustments Return belt to service 5 Run conveyor belt for one hour adjust belt cleaner as necessary DANGER Before in...

Page 25: ...s 5 Check blades for excessive wear Replace blade if carbide metal wear is greater than 5 mm 3 16 in 6 Monitor cleaner and after 7 10 days re tension cleaner to overcome any thimble bedding in 7 Remov...

Page 26: ...tension cleaner see Figure 9 Blade dancing or vibration Check installation ensure cleaner is properly mounted and make any adjustments Cleaner is likely out on one side and needs to be moved closer t...

Page 27: ...r a representative if you are experiencing problems other than those listed in the Troubleshooting chart above Do not return the equipment to operation until the problem has been identified and correc...

Page 28: ...lade Body Material Belt Width Blade Carbide Type No of Elements in Blade CLEANER SIZE S Small BLADE BODY MATERIAL R Rubber BELT WIDTH SXX Inch Belt Width XXX MM Belt Width 10 CARBIDE TYPE A A Carbide...

Page 29: ...ble C1CP51005S 4 4 Swage Sleeve for 5mm Cable C1CP51004C 2 5 Wire Rope Clip 3 16 Galv 32264 02 3 6 NS Installation Kit Table III 1 7 NS Label Conveyor Products Warning 23395 2 8 NS Operator s Manual M...

Page 30: ...entes de energ a al Label P N 23395 conveyor system and loading system before performing any work on conveyor or conveyor accessories Failure to do so could result in severe injury or death sistema tr...

Page 31: ...ies or regions Other trademarks and service marks belonging to Martin Engineering Company in the United States and or other countries or regions may be designated with the TM and SM symbols Brands tra...

Page 32: ...ical Resource for Total Dust and Material Control is a 576 page hard cover volume that provides information of value to industries where the efficient handling of bulk materials is a key to productivi...

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