Marlon Xplore SXS Assembly/Mounting Instructions Download Page 2

IMPORTANT READ ENTIRE MANUAL BEFORE YOU USE THIS UNIT 

The directions, if not followed, could result in the personal injury, loss of life or damage or destruction of 
equipment. 

READ AND UNDERSTAND ALL INSTRUCTIONS BEFORE INSTALLING OR USING PRODUCT 

 

 NEVER allow anyone unfamiliar with the operating instructions to use this product. 

 

 Read and understand all instructions provided by the manufacturer of the product(s) that this ramp 

and deck will be used with. 

 

 Marlon Recreational Products is not responsible for accidents, occurrence, injuries and loss to or of any 

person or property wherever which arises as a result of p

urchaser’s alteration, modification, assembly, 

reassembly or installation of this product except as instructed. 

 

 Ensure UTV deck is properly secured to the vehicle before loading UTV: It is recommended that the 

operator inspect anchor points before loading & unloading UTV. 

 

 Use caution when loading or unloading your equipment or vehicle: It is recommended that operators 

use appropriate safety gear while loading and unloading UTV. Set parking brake and chock tires of the 
loading vehicle to prevent movement while loading & unloading. It is also recommended operators 
load/unload with a winch and never stand between UTV and deck while loading. Do not operate vehicle or 
UTV under the influence of drugs or alcohol.  

 

 Do not exceed the rated capacity of the ramps which is 2500lbs evenly distributed, when one end of the 

ramp is elevated 48”

 

 Do not exceed the rated capacity of the UTV deck which is 2000lbs evenly distributed. 

 

Operator should frequently inspect: Ramp assembly for weld cracks and ensure hook bolts are 

properly torqued, deck tie downs and truck box anchor points are properly secured and in good working 
order, also that deck assembly bolts are properly torqued 75ft-lbs. 

Installation 

1.

 

Position deck evenly between wheel wells of truck box, and tightly to the front of the truck box. 

2.

 

Drill and install bolt down kit anchors as per instructions. 
 

Disclaimer: 

There is an inherent risk involved in the loading, transport and unloading of any vehicle onto these decks. 
Marlon Recreational Products assumes no liability whatsoever for damage or injury incurred during the use of 
this product. 

Warning 

DECK INSTALLATION AND USE 

Deck must be securely anchored to the vehicle with bolt down kit supplied with deck according to installation 
instructions.  

Inspect weekly for loose connection to truck.  

Summary of Contents for Xplore SXS

Page 1: ...Marlon Xplore SXS Riser Assembly Mounting Instructions SXS or Riser Extension see Website Marlon Recreational Products www marlonproducts com 1 800 663 7367...

Page 2: ...event movement while loading unloading It is also recommended operators load unload with a winch and never stand between UTV and deck while loading Do not operate vehicle or UTV under the influence of...

Page 3: ...damage the deck and truck It will also damage whatever it comes in contact with Go slow do not cut corners know your limitations DOWNHILL USE The Deck and load adds to the GVW of the truck Do not exc...

Page 4: ...2 Bolt 4 N A Nyloc Nuts 8 N A Flat Washers 2 8 N A Supertrac 2 9 N A Deck Ramp Leveling Spacers 2 18 N A Deck Ramp Leveling Spacers Install Kit included with above kit 2 1 2 x 6 1 4 Bolt 2 1 2 x 5 Bo...

Page 5: ...Packing list...

Page 6: ...he from of the headache rack and directly in the middle of the main support stringer inline with the large rivets that attach the decking to the frame Repeat on other side It is imperative that these...

Page 7: ...ill 9 16 hole start with pilot hole as you are drilling thru 4 layers Repeat on other side 3 Place the front support leg into position and install the 2 5 bolts with washers and nyloc nuts do not tigh...

Page 8: ...t leg support with 2 5 and 2 3 bolts with washers and nyloc nuts do not tighten 5 Slide on the front tire cradles and bolt in place with 8 3 bolts do not tighten Then bolt on the front winch mount sup...

Page 9: ...me Set the 2 deck ramp leveling spaces under the pad as follows The 9 pieces goes on the bottom beside the side slide out wing on the main deck the 18 pieces goes directly on top of the 9 pieces over...

Page 10: ...7 Attach side rail bars with 14 3 bolts with washers and nyloc nuts do not tighten...

Page 11: ...75 ft lbs 9 Install the 2 8 pieces of supertrac to the front tire cradles with 4 2 x bolts washers and nyloc nuts Center the 8 piece of supertrac to the tire cradle with the bottom edge level with the...

Page 12: ...deck 2 fronts close to headache rack and 2 rears close to rear of deck NOTE if holes are not already drilled in deck refer back to steps 1 2 6 of Installation Instructions 2 Install 2 5 bolts with 2...

Page 13: ...ons with Vehicle Power 1 Set parking brake and chock tires of the loading vehicle to prevent movement while loading unloading never stand between UTV and deck while loading do not operate vehicle or U...

Page 14: ...unted on an angle look at it as if you were looking at a clock and the anchor point would be 6 00 that will always put the lasso in the right position Tighten the lasso by pulling the end of the strap...

Page 15: ...the winch mounted on the deck to a secure pull position on the vehicle 6 Make sure vehicle is in neutral and tires are aligned with ramps 7 Guide vehicle tires on to the load ramps until the rear tire...

Page 16: ...owly Watch to make sure your tires are lined up when transitioning from the deck to the ramps This is easier to achieve with another person helping spot you but not necessary 4 Continue down ramps unt...

Reviews: