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6

 

Caution

operation  will  be  enhanced  if  you  read 

“Operating  Cooling  Towers  in 

Freezing Weather”

 

Marley Technical Report #H-003.

Ice forming characteristics on any given cooling tower will vary, depending on 
velocity and direction of wind, circulating water rate, and heat load. Excessive 
ice formation may be controlled by regulating air and water flow through the 
tower by one or more of the following procedures:

1–Shut the fan down. This reduces the cooling air rate to a minimum and in-

creases the quantity of warm water at the air inlet to a maximum. However, 
normal “fan off” operation causes reverse air flow by aspiration and may 
cause water blowout and therefore must be done with caution and moni-
toring. For automatic operation, a timer switch can be provided to shut the 
fan down for a few minutes each hour.

2–When a cooling tower has two-speed motors, operate the fans at half speed 

forward. This reduces the cooling air rate (heat transfer) and increases the 
quantity of warm water at the air inlet.

3–With no heat load on the circulating water, icing cannot be controlled. Towers 

must not

 

be operated with reduced water rate and/or no heat load during 

freezing weather. If a bypass directly into the cold water basin is used, all 
water must be bypassed.

Reverse operation of fans is not recommended . See “Fan Drive” 
for fan speed change precautions.

INTERMITTENT OPERATION

–When the unit is operated intermittently dur-

ing winter weather, it is necessary that the water be drained from the tower 
piping to insure protection against freezing and possible rupture.

Tower Maintenance

Always  shut  off  electrical  power  to  the  tower  fan  motor  prior  to 
performing any inspections that may involve physical contact with 
the mechanical or electrical equipment in or on the tower. Lock out 
and tag out any electrical switches to prevent others from turning 
the power back on. Service personnel must wear proper personal 
protective clothing and equipment.

Well-maintained  equipment  gives  the  best  operating  results  and  the  least 
maintenance cost. SPX recommends setting up a regular inspection schedule 
to insure effective, safe operation of the cooling tower. Use the schedule on 
page 16 to obtain continuously good performance with the least tower main-

 

Warning

Summary of Contents for Marley Class F400

Page 1: ... Marley Class F400 Cooling Tower User Manual 93 1288A ...

Page 2: ...mportant information concerning the life of the product Indicates presence of a hazard which can cause severe personal injury death or substantial property damage if ignored Indicates presence of a hazard which will or can cause personal injury or property damage if ignored Indicates special instructions on installation operation or main tenance which are important but not related to personal inju...

Page 3: ...ooling tower continuously for several days before starting the mechanical equipment and placing the cooling tower into continuous operation When starting in cold weather follow procedures outlined in Cold Weather Operation INSPECTION It is imperative that all operating assemblies be inspected before they are placed in operation The following is a list of components to be checked before starting th...

Page 4: ...the proper amount of water Starting Procedure WATER SYSTEM Fill the cold water collection basin and circulating water systemuntiltheoperatingwaterlevelisreached SeeOperationSection below Prime and start the circulating water pumps Increase the flow of circulating water gradually to design water flow rate to avoid water hammer which could damage the distribution piping system Clean the sump screens...

Page 5: ...ump capacity greater pressures might indicate clogged nozzles and or overpumping If a greatly reduced water flow rate is desired it may be advisable to change nozzle sizes to obtain the desired pressure and maintain proper water distribution An SPX Cooling Technologies engineer can advise minimum and maximum flow rates for even distribution COLD WATER COLLECTION BASIN A suitable depth must be main...

Page 6: ...donthecirculatingwater icingcannotbecontrolled Towers must not be operated with reduced water rate and or no heat load during freezing weather If a bypass directly into the cold water basin is used all water must be bypassed Reverse operation of fans is not recommended See Fan Drive for fan speed change precautions INTERMITTENT OPERATION When the unit is operated intermittently dur ing winter weat...

Page 7: ...ness COLDWATERCOLLECTIONBASIN suppliedbyothers Inspectcollection basin occasionally for leaks and repair if necessary Keep cold water outlets clean and free of debris Makeup and circulating water controls must operate freely and maintain the desired water quantity in the system DRIVE SHAFT Check drive shaft alignment and condition of couplings every six months See the Drive Shaft User Manual for c...

Page 8: ...r d n o d e s a b e r a s r e i l p i t l u M EXAMPLE 7000 GPM circulating rate 15 cooling range To maintain 4 concentrations the required blowdown is 38 or 0038 times 7000 GPM which is 26 6 GPM If tower is operated at 4 concentrations circulating water will contain four times as much dissolved solid as the make up water providing none of the solids form scale or are otherwise removed from the sys...

Page 9: ...wner must keep water clean by treatment screening or filtering to avoid the possibility of fill clogging and loss of thermal perfor mance Potential Causes of Fill Clogging Suspended materials Trash etc Scale Can be sulfates silicates carbonates or oxides Scaling effects can be accentuated by suspended muds Algae and or Slime Can control with chlorine or non oxidizing biocides Possible Sources of S...

Page 10: ......

Page 11: ......

Page 12: ...e to furnish the tower serial number when ordering parts Seasonal Shutdown Instructions Tower Drain all tower piping During shutdown clean the tower and make any necessary repairs Apply protective coating as required to all metal parts Particular attention should be given to mechanical equipment supports drive shaft and drive shaft guards Mechanical Equipment Geareducer shutdown for 3 months or le...

Page 13: ... including Legionella Pneumophilla to avoid the risk of sickness or death Servicepersonnelmustwearproperpersonalprotectiveequipment during decontamination Do NOT attempt any service unless the fan motor is locked out Operators of evaporative cooling equipment such as water cooling towers shouldfollowmaintenanceprogramswhichwillreducetoanabsoluteminimum theopportunityforbacteriologicalcontamination...

Page 14: ...ing replace worn bearing Change to proper lubricant See motor manufacturer s instruction Stop motor and attempt to start it Motor will not start if single phased Check wiring controls and motor Clean motor and check ventilation openings Allow ample ventila tion around motor Check with Ohmmeter Straighten or replace shaft Remove plugs and regrease bearings Flush bearings and relubricate Replace bea...

Page 15: ... screws See Drive Shaft User Manual Make certain all blades are as far from center of fan as safety devices permit All blades must be pitched the same See Fan User Manual Clean off deposit build up on blades Check fan and pinion shaft endplay Replace bearings as neces sary Disconnect load and operate motor If motor still vibrates rebal ance rotor Check fan and pinion shaft with dial indicator Repl...

Page 16: ...level M 9 Check oil for water and sludge M 10 Change oil S 11 Check fan blade tip clearance S 12 Check water level D D 13 Check for leakage W S S S 14 Inspect general condition S S S S Y S Y S Y S S S Y S S S 15 Tighten loose bolts S S S S 16 Clean R R R R R R S R R R R 17 Repaint R R R R 18 Rebalance R R 19 Inspect repair for safe use Y Y Y 20 Inspect and repair before each use R Fan and Fan Guar...

Page 17: ...17 Inspection and Maintenance Notes ...

Page 18: ...Needs immediate attention 1 2 3 Comments Inspection Checklist Use this space to list specific items needing attention ___________________________________________________________ ____________________________________________________________________________________________________________ ____________________________________________________________________________________________________________ ____...

Page 19: ...terial Hub Material Hub Cover Material Blade Assembly Hardware Blade Tip Clearance min max Vibration Level Fan Cylinder Height Mech Eqpt Support Mat l Oil Fill Drain Lines Oil Level Sight Glass Vibration Limit Switches Other Components Motor Manufacturer Name Plate Data hp RPM Phase Cycle Volts F L Amps Frame S F Special Info Last Lubrication Date Grease Used Type Any Unusual Noise No q Yes q Acti...

Page 20: ...6213 UNITED STATES 913 664 7400 spxcooling spx com spxcooling com In the interest of technological progress all products are subject to design and or material change without notice 2009 SPX Cooling Technologies Inc Printed in USA Manual 93 1288A ...

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