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Rutland Furlmatic 910-4 Windcharger                                                                                    Installation & Operation

 

Doc No: SM-138 Iss. A 29.01.13

 

4  

Marlec Eng Co Ltd

 

Choose a calm day to install the equipment and consider other safety aspects. 
No attempt to repair the system should be made until the wind generator is 
restrained from turning. 

  

The Windcharger is fitted with ceramic magnets, which can be damaged by 
heavy handling. The main generator assembly should be treated with care during 
transit and assembly. 

  

High winds – in high winds the Windcharger’s built-in thermostat may  

 

operate to prevent the generator overheating.  In this mode the output will cease 
and the turbine will temporarily slow down until such time as the lower level 
temperature is reached and the generator is once again connected and charging. 
This may be seen to cycle in prolonged high winds particularly in high ambient 
temperatures. Further the furling tail mechanism of the Furlmatic model will 
operate in high winds orienting the turbine out of the prevailing wind direction to 
slow the turbine down.  It will return to face the wind as windspeeds fall and will 
be seen to cycle during high wind speeds. 

 

It is essential to observe the correct polarity when connecting the Windcharger 
and all other components into an electrical circuit. Reverse connection will 
damage the Windcharger and incorrect installation will invalidate the warranty 

 

The fuse supplied must be fitted to protect the system. 

 

If in doubt, refer to your dealer, a competent electrical engineer or the  

     manufacturer.   

  

     Check You Have Received 

      In the event of loss or damage, consult your dealer or the  
      manufacturer. 

1 x main generator assembly  
1 x tail assembly 
24 x No. 10x25mm special self-

tapping screws 

6 x aerofoil blades 
1 x fuse and fuse holder 
1 x 2-way terminal block 

2 x M10 buttoncap screws 
2 x M10 shakeproof washers 
1 x 6mm Allen key 

Rutland Furlmatic 910-4 Windcharger                                                                                    Installation & Operation

 

Doc No: SM-138 Iss. A 29.01.13

 

17  

Marlec Eng Co Ltd

 

1. 

Read the Electrical Connection

  and 

Up & Running

 sections and be 

satisfied that your system complies. 

 

 

 

 

 

 

 

 

 

2. 

Is there sufficient wind? 

 The Rutland 910-4 needs approximately 5 knots 

wind speed to start charging.  The wind speed across the turbine blades 
may be greatly reduced in built-up area compared with weather reports for 
example. 

 
3. 

Static Tests:

 

Is the battery in good condition?

  Check the voltage and 

electrolyte level of each battery. 

Check electrical continuity

 throughout 

the system, especially corrosion and poor connections in cable joins and 
connector blocks. 

 

4. 

Running Tests:

 

Check for power output from the  Windcharger, 

following this procedure: 

  Set a digital multimeter to DC Amps, scale of between 5 and 10 if possible.  

Connect the meter positive (+) probe to the wind generator output positive 
cable and the meter negative (-) to the regulator input positive.  Provided 
there is sufficient wind there should be a current reading.  This establishes 
that power is being delivered. 

 
  Using the same multimeter setting as above measure between the regulator 

to b and the b. Provided there is sufficient wind there should 
be a current reading.  This establishes if power is passing through the 
regulator.  

 
  If both above are unsuccessful set the multimeter to DC Volts.  Disconnect 

the wind generator from the regulator and connect the meter + to the wind 
gen + and the meter – to the wind gen -. Provided there is sufficient wind 
there should be a variable voltage reading according to the speed of the 
wind seen at the wind turbine.  This will establish if the wind generator is 
able to deliver power or not. 

 
  If tests A and C are successful but test B fails to produce results connect 

the wind gen directly to the battery.  Set the digital multimeter to DC Amps 
and measure power between the wind gen + and the b.  If a reading 
is measured, providing there is sufficient wind, then the regulator is faulty.   

  If the wind turbine fails to deliver any current or open circuit V reading 

undertake the further tests below.  

 

Summary of Contents for Rutland FM910-4

Page 1: ...Solar power that works with your Rutland Windcharger Energy saving solar panels for your home Solar power to keep your batteries topped up on board Rutland Furlmatic 910 4 Windcharger Installation Operation Doc No SM 138 Iss A 29 01 13 Marlec Eng Co Ltd Rutland FM910 4 Windcharger 12V or 24V Owners Manual Installation and Operation Doc No SM 138 Iss A 29 01 13 ...

Page 2: ...re in the seller s opinion defective and are so found by Marlec upon inspection A valid proof of purchase will be required if making a warranty claim Defective parts must be returned by prepaid post to the manufacturer Marlec Engineering Company Limited Rutland House Trevithick Road Corby Northamptonshire NN17 5XY England or to an authorised Marlec agent This Warranty is void in the event of impro...

Page 3: ...very best out of the Rutland FM 910 4 we recommend that you read this manual and familiarise yourself with its contents before installing and operating the Windcharger system Summary of Features and Uses Automatic furling tail fin directs turbine out wind above 16m s for gale protection Low wind speed start up maximises power generation in low winds High grade construction materials for durability...

Page 4: ...Installation Operation Doc No SM 138 Iss A 29 01 13 17 Marlec Eng Co Ltd 1 Read the Electrical Connection and Up Running sections and be satisfied that your system complies 2 Is there sufficient wind The Rutland 910 4 needs approximately 5 knots wind speed to start charging The wind speed across the turbine blades may be greatly reduced in built up area compared with weather reports for example 3 ...

Page 5: ... for tightness Check all other nuts bolts and screws for tightness Check the yaw axis for free rotation Check the tail fin moves freely Check tower assembly for condition Check the tension of the guy wires if applicable The tension of guy wires should be checked frequently during the first year The unit can be wiped with a mild detergent and rinsed with water to remove dirt and debris Troubleshoot...

Page 6: ...sh with height and can be overcome simply by putting the machine sufficiently high above them as shown Wind speed decreases and turbulence increases where obstructions exist Rutland Furlmatic 910 4 Windcharger Installation Operation Doc No SM 138 Iss A 29 01 13 15 Marlec Eng Co Ltd Up and Running Before raising and securing the wind generator check that All final mechanical checks have been made T...

Page 7: ...age due to over temperature during extreme winds On reaching the thermal protection limit the device will reduce generator output current to allow the winding to cool whereupon normal performance will be resumed If the thermal protection is active the turbine may reduce to a slow rotational speed with a corresponding reduction in charge current this is normal Furling Tail System The tail assembly ...

Page 8: ...voted pole Base pivoted with Rutland Furlmatic 910 4 Windcharger Installation Operation Doc No SM 138 Iss A 29 01 13 13 Marlec Eng Co Ltd Electrical Connection and Fitting To The Tower Run the cable selected see Table 1 down the inside of the pole Select one of the 2 basic systems on page 14 and follow the manual provided with the charge regulator selected Connect the Windcharger flying lead to th...

Page 9: ...ld be in accordance with table 1 The use of a smaller cable than recommended will reduce the performance of the charging system Cable and connectors are available from your dealer or the manufacturer Rutland Furlmatic 910 4 Windcharger Installation Operation Doc No SM 138 Iss A 29 01 13 9 Marlec Eng Co Ltd Assembly and Installation Of The Windcharger Blade Assembly 1 Place the generator assembly o...

Page 10: ... No SM 138 Iss A 29 01 13 11 Marlec Eng Co Ltd Tower Preparation Fig 6 Having selected a suitable pole from the guidelines The post adaptor fitted to the FM910 4 is designed to fit inside a standard 41mm 1 internal diameter tube The adaptor is provided with a flat on one side to clear the weld seam on seamed pipe Mark and centre punch two positions diametrically opposite at 90 to the pipe seam if ...

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