Market Forge Industries ST10-2G Installation, Operation & Maintenance Manual Download Page 6

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INSTALLATION

Installation

SETTING IN PLACE

The location of installation must be under an exhaust 

hood, which will remove small amounts of water vapor 

emitted when the cooker doors are opened, and exhaust 

fumes. Level the unit in final location by turning the ad

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justable feet. Using the cabinet top as a reference, obtain 

level adjustment left-to-right and front-to-back.

MECHANICAL CONNECTIONS

Since the Pressureless Cooker is interconnected at the 

factory  to  the  steam  boiler,  no  field  connections  to  the 

cooker are required. All electrical and plumbing connec

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tions are located on the rear middle panel of the cabinet.

GENERAL

Gas installation to conform to local codes, or in absence 

of local codes, with the National Fuel Gas Code - ANSI 

Z223.1/NFPA 54. In Canada installation to be in accor-

dance with the Natural Gas and Propane Installation 

Code, CSA B149.1. and or local codes.
1.  The appliance and its individual shut off valve must 

be disconnected from the gas supply piping system 

during any pressure testing of that system at pres-

sures in excess of 1/2 PSI (0.03 kg/cm2).

2.  The appliance must be isolated from the gas supply 

piping system by closing its individual manual shut 

off valve during any pressure testing of the gas sup-

ply piping system at test pressures equal to or less 

than 1/2 PSI (0.03 kg/cm2). Electrical grounding must 

be provided in accordance with local codes, or in the 

absence of local codes, with the National Electrical 

Code ANSI/NFPA 70. In Canada, installation must 

be in accordance with the Canadian Electrical Code 

CSA C22.2.

   WARNING

Electrical grounding instructions - Units come 

equipped with a three-prong (grounding) plug 

for your protection against shock hazard and 

should be plugged directly into a properly 

grounded three-prong receptacle. Do not cut 

or remove the grounding prong from this plug. 

(120 VOLT UNITS ONLY).

EXHAUST FANS AND CANOPIES

Canopies are set over ranges, ovens, kettles, etc., for 

ventilation purposes. It is recommended that a canopy 

extend 6” past the appliance and be located 6’ 6” from the 

floor. Filters should be installed at an angle of 45 degrees 

or more with the horizontal. This position prevents drip-

ping of grease and facilitates collecting the run-off grease 

in a drip pan, usually installed with the filter. A strong ex

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haust fan tends to create a vacuum in the room and may 

interfere with burner performance or may extinguish pilot 

flames. Makeup air openings approximately equal to the 

fan area will relieve such vacuum. In case of unsatisfacto-

ry performance on any appliance, check with the exhaust 

fan in the “OFF” position.

WALL EXHAUST FAN

The exhaust fan should be installed at least two feet 

above the vent opening at the top of the unit.

CLEARANCES

Adequate clearance must be provided in aisle and at the 

side and back. Adequate clearances for air openings into 

the combustion chamber must be provided, as well as for 

serviceability for use on noncombustible floors. Minimum 

clearance from combustible and noncombustible con-

struction, 0” on left side, 0” on right side and 6” from back.

   WARNING

These procedures must be followed by quali-

fied personnel or warranty will be voided. An 

open gap floor drain is required immediately 

below the appliance drain.

TO INSTALL

1.  Uncrate carefully. Report any freight damage to the 

freight company immediately.

2.  Set the unit in place. Be certain to maintain the mini-

mum clearances from combustibles and non-com-

bustibles.

3.  For an appliance supplied with legs, level the appli-

ance  using  a  spirit  level.  Should  flanged  adjustable 

feet be provided, anchor to floor using proper anchor

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ing devices.

4. 

Seal  bolts  and  flanged  feet  with  Silastic  or  other 

equivalent compound.

5. 

Be certain to leave adequate clearances for cleaning, 

maintenance and service.

GAS CONNECTION

1.  The Serial and Rating Plate on the unit indicates the 

type of gas your unit is equipped to burn. DO NOT 

connect to any other gas type.

2.  A 3/4” NPT line is provided at rear for the connec-

tion. Each compartment is equipped with an internal 

pressure regulator which is set at 3.5” W.C. manifold 

pressure for natural gas and 10” W.C. for propane 

gas. Use c” pipe tap on the burner manifold for check-

ing pressure.

Summary of Contents for ST10-2G

Page 1: ...ST10 2G GAS TWO COMPARTMENT CONVECTION STEAMER WITH TWIN GENERATORS INSTALLATION OPERATION MAINTENANCE Telephone 802 658 6600 Fax 802 864 0183 www marketforge com PN 14 0275 Rev B 1 17 2017 Market Forge ...

Page 2: ...Your Service Agency s Address Model Serial number Oven installed by Installation checked by ...

Page 3: ...ughly before installing or servicing this equipment INSTRUCTIONS TO BE FOL LOWED IN THE EVENT THE USER SMELLS GAS MUST BE POSTED IN A PROMINENT LO CATION This information may be obtained by contacting your local gas supplier FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors or liq uids in the vicinity of this or any other appliance The information contained in this manual is i...

Page 4: ...ter supply analyzed to make sure that hardness is no greater than 2 0 grains per gallon and a pH level is within the range of 7 0 8 5 Water that fails to meet these standards should be treated by the installation of a water conditioner Equipment failure caused by inadequate water quality is not covered under warranty Drain 1 1 2 O D pipe coupled to 1 1 2 O D tempering tank drain Do not make solid ...

Page 5: ...t has raised the interior temperature to 195 F the contacts of a ther mostatic switch close completing the circuit to the timer motor and starting the cooking time period At the end of the set interval timer contacts switch to shut off the cook ing operation and sound a signal buzzer The buzzer is silenced by returning the timer dial to the OFF position In the constant steam mode operation will be...

Page 6: ...extend 6 past the appliance and be located 6 6 from the floor Filters should be installed at an angle of 45 degrees or more with the horizontal This position prevents drip ping of grease and facilitates collecting the run off grease in a drip pan usually installed with the filter A strong ex haust fan tends to create a vacuum in the room and may interfere with burner performance or may extinguish ...

Page 7: ...triction Improper materials may deform and cause restrictions thus affecting perfor mance COLD WATER CONDENSER The steamer is equipped with a cold water condenser in the rear of the cooking chamber which helps to condense the steam prior to discharge into the drain The steamer freely vents itself by the negative pressure created by the condensate water drainage This negative pressure pre vents ste...

Page 8: ... After five minutes of operation check that water from the cold water condenser is flowing through the drain line 7 Open compartment door and observe that steam supply to compartment is cut off 8 READY light should again come on as COOKING light turns OFF 9 Close compartment door and observe cooker op eration for several minutes Operation is correct if timer dials begin to rotate after a short del...

Page 9: ...od needed to activate a thermostatic switch included in the controls 3 Turn off buzzer which sounds to indicate cooking is complete by setting the Timer Dial 1 to OFF posi tion COOKING Before loading the cooker be sure compartment is hot See preheating instructions 1 Slide pans of food into cooking compartment pan supports 2 Close cooking compartment door 3 Set timer cooking time a CONSTANT STEAM ...

Page 10: ... The bottom of the cooking compartment is angled slightly toward the rear of the unit This assures that any conden sate build up or spills will be directed toward the drain which is located at the rear bottom center of the cooking compartment Any liquid exiting the cooking compartment runs down the cooking compartment drain tube and into the drain line Drip Spill Trough Drainage The Pressureless S...

Page 11: ...begin when the door is closed The cooking cycle will be interrupted if the door is opened during the cooking cycle resume cooking by closing the door Constant Steam For continuous cooking 5 Main Power Switch DELIME Closes the drain valve while CLR liquid is being poured into the steam generator during the De lime procedure Amber light will ignite on the main power switch ON The steam generator wil...

Page 12: ...ods are cooked faster by the higher tem peratures of steam cooking they can be prepared closer to serving time insuring maximum freshness 11 Steam cooked foods have a higher percent yield more portions per dollar spent 12 Food may be served from the same pan in which it is steam cooked thus reducing food breakage since there is no extra handling or transferring of food from cooking pans to serving...

Page 13: ... 5 65mm 1 3 10 15 25 3 oz 85g Beans Green French Cut 6 lbs 2 7kg 2 5 65mm 1 3 5 7 25 3 oz 85g Beans Lima 7 5 lbs 3 4 kg 2 5 65mm 1 3 12 15 30 3 oz 85g Broccoli 6 lbs 2 7kg 2 5 65mm 1 3 4 6 25 Brussel Sprouts 7 5 lbs 3 4 kg 2 5 65mm 1 3 10 15 30 3 oz 85g Carrots 6 lbs 2 7kg 2 5 65mm 1 3 10 15 25 3 oz 85g Cauliflower 6 lbs 2 7kg 2 5 65mm 1 3 7 12 25 3 oz 85g Corn Cut 7 5 lbs 3 4 kg 2 5 65mm 1 3 8 12...

Page 14: ...3 75 oz 105 g Summer Squash 1 25mm Sliced 7 lbs 3 2 kg 2 5 65mm 1 3 7 10 30 35 3 oz 85 g Winter Squash Peeled 9 lbs 4 kg 2 5 65mm 1 3 10 15 25 30 3 oz 85 g Turnip Diced 5 lbs 2 25 kg 2 5 65mm 1 3 28 32 20 25 4 oz 115 g MEAT POULTRY FISH Chicken Cut up 8 lbs 3 6 kg 2 5 65mm 1 3 20 30 15 20 2 oz 55 g Chicken 4 lbs Whole 3 each 2 5 65mm 1 3 45 50 25 30 2 oz 55 g Fowl 5 lbs Whole 2 each 2 5 65mm 1 3 5...

Page 15: ...o remove discolorations 3 Clean around burner air mixer and orifice if lint has accumulated MONTHLY REMOVAL OF SCALE DEPOSITS It is recommended that your steamer be delimed once a month or more often if necessary Should your steamer develop a heavy build up of lime scale deposits use the CLR TREATMENT KIT available from your authorized servicer Before beginning deliming procedures ensure that wate...

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