Market Forge Industries FT-20GL Installation Operation & Maintenance Download Page 7

5

INSTALLATION

Utility Connections

GAS CONNECTION

The serial plate on the lower right side of the unit indicates 

the  type  of  gas  your  unit  is  equipped  to  burn.  Do  NOT 

connect to any other gas type.
A 3/4” NPT line is provided at the rear for the connection.  

Each unit is equipped with an internal pressure regulator 

which is set for 3.5” W.C. manifold pressure for natural 

gas and 4.0” W.C. for propane gas. Use 1/8” pipe tap on 

the downstream side of the combination valve for check-

ing pressure.

An adequate gas supply is imperative. Undersized or low 

pressure lines will restrict the volume of gas required for 

satisfactory performance. A steady pressure, minimum 6” 

W.C. for natural gas and minimum 11” W.C. for propane 

gas, is recommended.  With all units operating simultane-

ously, the manifold pressure on all units should not show 

any appreciable drop. Fluctuations of more than 25% on 

natural gas, and 10% on propane gas, will create pilot 

problems and affect burner operating characteristics.  

Contact your gas company for correct supply line sizes.  
Purge the supply line to clean out any dust, dirt, or other 

foreign matter before connecting the line to the unit.  It is 

recommended that an individual manual shut off valve be 

installed in the gas supply line to the unit.  Use pipe joint 

compound which is suitable for use with LP gas on all 

threaded connections. Test pipe connections thoroughly 

for gas leaks.

   WARNING

All connections must be checked for leaks, 

after the unit has been put in operation.  Use 

soapy water only for testing on all gases.  

Never use an open flame to check for gas 

leaks.
NOTICE
If applicable, the vent line from the gas appli-

ance pressure regulator  shall be installed to 

the outdoors in accordance with local codes 

or, in the absence of local codes, with the Na-

tional Fuel Gas Code, ANSI Z223.1/NFPA 54, or 

the Natural Gas and Propane Installation Code 

CSA B149.1, as applicable.
NOTICE
If this equipment is being installed at over 

2,000 feet altitude and was not so specified on 

order, contact service department.  Failure to 

install with proper orifice sizing may void the 

warranty.

WATER CONNECTION  

On units equipped with an optional water fill valve connect 

a water line (minimum 1/4”) to the valve with a 1/4” NPT 

female fitting.  Units with dual (hot and cold) valves must 

have the hot water line connected to side with the hot wa-

ter valve (red) and cold water line to the cold water valve 

(blue).  Plastic or rubber hose is not recommended, as it 

may melt against the hot kettle side.

ELECTRICAL CONNECTION

   WARNING

Do not connect the kettle to the electrical sup-

ply until after the gas connection has been 

made.

1.  120 VAC - 60 Hz - Single Phase

   WARNING:  ELECTRICAL GROUNDING 

INSTRUCTIONS

This appliance is equipped with a three-prong 

(grounding) plug for your protection against 

shock hazard and should be plugged directly 

into a properly grounded three-prong recep-

tacle.  Do not cut or remove the grounding 

prong from this plug.  (120V units only).

Units with this electrical rating are factory supplied 

with a three-wired cord and three-prong plug which 

fits any standard 120V, three-prong grounded recep

-

tacle.  A separate 15 amp supply is needed for each 

unit.

2.  208/240 VAC - 60 Hz - Single and Three Phase

Units with this electrical rating are factory equipped 

with a transformer.  To connect supply wires, remove 

cover from right console.  Route supply wires and 

ground wire through the hole in the console with a 

strain  relief  fitting.    Connect  wires  to  the  terminal 

block in the rear of the right console.  Connect ground 

wire to lug.  Replace cover.  Three-phase units are 

wired as above, using only two supply wires.  The 

third supply wire is not connected and must be prop-

erly terminated.  

3.  220 VAC - 50 Hz - Single Phase

Units  equipped  with  this  voltage  ratings  should  be 

wired exactly as in (2.) above. 

Summary of Contents for FT-20GL

Page 1: ...TING KETTLES INSTALLATION OPERATION MAINTENANCE Telephone 802 658 6600 Fax 802 864 0183 www marketforge com PN 14 0359 Rev A 9 14 2014 Market Forge 2 3 JACKETED MODELS FT 20GL FT 30GL FT 40GL FT 60GL FULLY JACKETED MODEL FT 40GLF ...

Page 2: ...Your Service Agency s Address Model Serial number Oven installed by Installation checked by ...

Page 3: ...RUCTIONS TO BE FOL LOWED IN THE EVENT THE USER SMELLS GAS MUST BE POSTED IN A PROMINENT LO CATION This information may be obtained by contacting your local gas supplier FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors or liq uids in the vicinity of this or any other appliance The information contained in this manual is important for the prop er installation use and mainte nan...

Page 4: ... 394 565 190 280 864 749 FT 40GL 26 54 25 43 375 16 5 41 5 76 15 5 22 25 7 5 12 35 30 5 660 1378 1108 419 1054 1930 394 565 190 305 889 775 FT 60GL 30 58 125 43 375 17 875 45 5 82 19 5 22 25 5 5 15 38 30 375 762 1378 1108 545 1156 2083 496 565 140 381 965 772 NOTE Allow 6 152mm Min spacing on left and right sides and 2 51mm spacing from flue SERVICE CONNECTIONS EC Electrical Connection 115 Volt 60...

Page 5: ...39 5 1003 OPTIONAL CW HW OPTIONAL 8 25 210 27 75 705 4 102 SERVICE CONNECTIONS EC Electrical Connection 120V 60Hz 1pH with grounding wire unless other wise specified Includes a 6 foot and 3 prong plug Total Max Amps 4 0 G Gas Connection 3 4 19mm N P T a gas shut off valve must be installed in sup ply piping convenient and adjacent to unit CW Cold Water 3 8 10mm O D tubing to optional faucet HW Hot...

Page 6: ...s into the combustion chamber must be provided as well as for serviceability SIDES 0 INCHES BACK 4 INCHES AT FLUE BOX FLOORS NON COMBUSTIBLE All units must be installed in such a manner that the flow of combustion and ventilation air are not obstructed Pro visions for an adequate air supply must also be provided Do not obstruct side of the unit as combustion air enters through this area Informatio...

Page 7: ...ode ANSI Z223 1 NFPA 54 or the Natural Gas and Propane Installation Code CSA B149 1 as applicable NOTICE If this equipment is being installed at over 2 000 feet altitude and was not so specified on order contact service department Failure to install with proper orifice sizing may void the warranty WATER CONNECTION On units equipped with an optional water fill valve connect a water line minimum 1 4...

Page 8: ...inst rating plate on unit 2 Verify correct voltage cycle and phase against rating plate on unit 3 Gas pressure 4 Internal gas connections 5 Internal electrical connections 6 Burners adjustment and ignition 7 Thermostat cycle for operation check 8 Gas supply valve check for operation 9 Check hinge and lid assembly 10 Draw off valve check operation 11 Advise user on cleaning procedure ...

Page 9: ...n turn power switch ON 3 Set thermostat to maximum initiating a 30 second pre purge Red COOKING pilot will come on and after 30 seconds the green IGNITION pilot will come on lighting the main burners If after 36 seconds the burner fails to ignite or the ignition light goes out the system goes into Safety Lockout De energize the system by setting the ther mostat to OFF for five minutes and try agai...

Page 10: ...rmostat must be set at a desired setting in order for the burner to ignite DIAL SETTING C F 1 15 60 2 27 81 3 40 104 4 53 127 5 67 153 6 81 178 7 95 203 8 108 226 9 122 252 10 135 275 PRESSURE GAUGE The pressure gauge indicates the internal operating pres sure of the kettle When cold the gauge should point to the green vacuum zone If it does not refer to Re estab lishing Vacuum section Under norma...

Page 11: ...o prevent pitting Do not use salt to clean the kettle This will scratch the surface If using salt water to cook shellfish be sure to rinse and wash the kettle thoroughly after use Bring milk and egg products slowly up to temperature in a cold kettle to prevent product from adhering to the sides When preparing milk based products do not preheat the kettle When planning actual cooking capacity allow...

Page 12: ...aces as it can be damaged and cause valve leakage Wash the valve stem disk and handle Insert a nylon brush wet with detergent and water into the valve body and tangent draw off tube Brush vigorously 2 Replace the valve stem assembly and turn the hex nut until snug Rinse the kettle with clean warm wa ter 3 Leave the draw off valve open when the kettle is not in use DAIRY DRAW OFF VALVE CLEANING 1 R...

Page 13: ...SE ORDINARY STEEL WOOL as any particles left on the surface will rust and further spoil the appearance of the finish NEVER USE A WIRE BRUSH STEEL SCOURING PADS EXCEPT STAIN LESS SCRAPER FILE OR OTHER STEEL TOOLS Surfaces which are marred collect dirt more rapidly and become more difficult to clean Marring also increases the possibility of corrosive attack Refinishing may then be required TO REMOVE...

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