Market Forge Industries FT-20GL Installation Operation & Maintenance Download Page 12

10

MAINTENANCE

Cleaning Instructions

   CAUTION

Disconnect the power supply to the appliance 

before cleaning or servicing.

   WARNING

Never spray water into electric controls or 

components!

   CAUTION

The equipment and its parts are hot.  Use care 

when operating, cleaning and servicing.

   CAUTION

Do not use cleaning agents that are corrosive.

Your kettle should be cleaned immediately after each use 

or when cooking a different product.  Before cleaning, 

check that the kettle has cooled enough to touch it.
1.  Rinse the inside of the kettle thoroughly and drain to 

remove any food particles.  

2.  Using a nylon brush, clean the kettle with a mild de-

tergent and water.  Never use steel wool or scouring 

powder as it will scratch stainless steel.  Plain steel 

wool can leave small pieces of steel which can rust.

3.  Rinse the inside of the kettle thoroughly with clean 

water.  Drain the kettle by tilting or the tangent draw-

off valve, depending on model, to allow the detergent 

and water solution to drain.

4.  Wipe the exterior of the kettle with a clean, damp 

cloth.

   WARNING

If you are cleaning a valve that is assembled 

to a kettle, be sure the kettle is completely 

empty of any product.

DRAW-OFF VALVE CLEANING

1. 

If  equipped  with  a  tangent  draw-off  valve,  turn  the 

large hex nut on the draw-off valve counterclockwise 

until it is completely disengaged from the threads.  

Grasp the valve knob and slowly pull out the valve 

stem and disk.  Do not allow the disk to come in con-

tact with hard surfaces as it can be damaged and 

cause valve leakage.  Wash the valve stem, disk and 

handle.  Insert a nylon brush, wet with detergent and 

water, into the valve body and tangent draw-off tube.  

Brush vigorously.  

2.  Replace the valve stem assembly and turn the hex 

nut until snug.  Rinse the kettle with clean warm wa-

ter.

3.  Leave the draw-off valve open when the kettle is not 

in use.

DAIRY DRAW-OFF VALVE CLEANING

1. 

Remove the plug by first removing the handle, then 

turn the plug to line up with the pin and pull with both 

hands.  It is important to use both hands because the 

plug is heavy.

2.  Put the plug in a plastic pail that contains a mild soap 

solution.  A plastic pail works best, as it reduces the 

possibility of nicking or scratching the plug.  If the plug 

gets scratched it may not seal correctly and could 

leak.  

3.  Use a soft cloth or soft brush and clean all surfaces.
4.  Using both hands remove the valve from the soap 

and rinse well in another plastic pail that contains 

fresh water.  

5.  Wash out the kettle as normal.
6.  Once the kettle is washed out, return the plug into the 

body.  Be sure the plug is inserted into the notch and 

turned.  Ensure the plug is tight and secure before 

letting go of it. 

If you are cleaning a body and plug assembly, remove 

the plug and follow the above procedures.  When finished 

with the plug, follow the same instructions for washing the 

body.  Always use both hands when handling the plugs.  

Reassemble the plug into the body and use as normal.  

 NOTICE

Draw-off valve has a vulcanized rubber coated 

stem for better sealing.  Do not over tighten.  

This may cause the rubber to pull away from 

stem and permanently damage it.  This is not 

covered under warranty.

Summary of Contents for FT-20GL

Page 1: ...TING KETTLES INSTALLATION OPERATION MAINTENANCE Telephone 802 658 6600 Fax 802 864 0183 www marketforge com PN 14 0359 Rev A 9 14 2014 Market Forge 2 3 JACKETED MODELS FT 20GL FT 30GL FT 40GL FT 60GL FULLY JACKETED MODEL FT 40GLF ...

Page 2: ...Your Service Agency s Address Model Serial number Oven installed by Installation checked by ...

Page 3: ...RUCTIONS TO BE FOL LOWED IN THE EVENT THE USER SMELLS GAS MUST BE POSTED IN A PROMINENT LO CATION This information may be obtained by contacting your local gas supplier FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors or liq uids in the vicinity of this or any other appliance The information contained in this manual is important for the prop er installation use and mainte nan...

Page 4: ... 394 565 190 280 864 749 FT 40GL 26 54 25 43 375 16 5 41 5 76 15 5 22 25 7 5 12 35 30 5 660 1378 1108 419 1054 1930 394 565 190 305 889 775 FT 60GL 30 58 125 43 375 17 875 45 5 82 19 5 22 25 5 5 15 38 30 375 762 1378 1108 545 1156 2083 496 565 140 381 965 772 NOTE Allow 6 152mm Min spacing on left and right sides and 2 51mm spacing from flue SERVICE CONNECTIONS EC Electrical Connection 115 Volt 60...

Page 5: ...39 5 1003 OPTIONAL CW HW OPTIONAL 8 25 210 27 75 705 4 102 SERVICE CONNECTIONS EC Electrical Connection 120V 60Hz 1pH with grounding wire unless other wise specified Includes a 6 foot and 3 prong plug Total Max Amps 4 0 G Gas Connection 3 4 19mm N P T a gas shut off valve must be installed in sup ply piping convenient and adjacent to unit CW Cold Water 3 8 10mm O D tubing to optional faucet HW Hot...

Page 6: ...s into the combustion chamber must be provided as well as for serviceability SIDES 0 INCHES BACK 4 INCHES AT FLUE BOX FLOORS NON COMBUSTIBLE All units must be installed in such a manner that the flow of combustion and ventilation air are not obstructed Pro visions for an adequate air supply must also be provided Do not obstruct side of the unit as combustion air enters through this area Informatio...

Page 7: ...ode ANSI Z223 1 NFPA 54 or the Natural Gas and Propane Installation Code CSA B149 1 as applicable NOTICE If this equipment is being installed at over 2 000 feet altitude and was not so specified on order contact service department Failure to install with proper orifice sizing may void the warranty WATER CONNECTION On units equipped with an optional water fill valve connect a water line minimum 1 4...

Page 8: ...inst rating plate on unit 2 Verify correct voltage cycle and phase against rating plate on unit 3 Gas pressure 4 Internal gas connections 5 Internal electrical connections 6 Burners adjustment and ignition 7 Thermostat cycle for operation check 8 Gas supply valve check for operation 9 Check hinge and lid assembly 10 Draw off valve check operation 11 Advise user on cleaning procedure ...

Page 9: ...n turn power switch ON 3 Set thermostat to maximum initiating a 30 second pre purge Red COOKING pilot will come on and after 30 seconds the green IGNITION pilot will come on lighting the main burners If after 36 seconds the burner fails to ignite or the ignition light goes out the system goes into Safety Lockout De energize the system by setting the ther mostat to OFF for five minutes and try agai...

Page 10: ...rmostat must be set at a desired setting in order for the burner to ignite DIAL SETTING C F 1 15 60 2 27 81 3 40 104 4 53 127 5 67 153 6 81 178 7 95 203 8 108 226 9 122 252 10 135 275 PRESSURE GAUGE The pressure gauge indicates the internal operating pres sure of the kettle When cold the gauge should point to the green vacuum zone If it does not refer to Re estab lishing Vacuum section Under norma...

Page 11: ...o prevent pitting Do not use salt to clean the kettle This will scratch the surface If using salt water to cook shellfish be sure to rinse and wash the kettle thoroughly after use Bring milk and egg products slowly up to temperature in a cold kettle to prevent product from adhering to the sides When preparing milk based products do not preheat the kettle When planning actual cooking capacity allow...

Page 12: ...aces as it can be damaged and cause valve leakage Wash the valve stem disk and handle Insert a nylon brush wet with detergent and water into the valve body and tangent draw off tube Brush vigorously 2 Replace the valve stem assembly and turn the hex nut until snug Rinse the kettle with clean warm wa ter 3 Leave the draw off valve open when the kettle is not in use DAIRY DRAW OFF VALVE CLEANING 1 R...

Page 13: ...SE ORDINARY STEEL WOOL as any particles left on the surface will rust and further spoil the appearance of the finish NEVER USE A WIRE BRUSH STEEL SCOURING PADS EXCEPT STAIN LESS SCRAPER FILE OR OTHER STEEL TOOLS Surfaces which are marred collect dirt more rapidly and become more difficult to clean Marring also increases the possibility of corrosive attack Refinishing may then be required TO REMOVE...

Reviews: