Maritime Geothermal EMWT-65-HACW-P-1T Installation And Service Manual Download Page 5

01 MAR 2012 

Page   5 

000662MAN-03 

UNIT DESCRIPTION 

The EMWT-Series unit is a high efficiency R410a refriger-

ant two-stage geothermal heat pump with a hot and cold buffer 
tank, zone circulators, expansion tank, valves and gauges, and 
controls.  It is  a compact stand alone modular system that 
greatly reduces installation time and space. 

  

The unit has several key features that are described in the 

specifications document for the particular heat pump.   Please 
request a copy if desired or visit 

www.nordicghp.com

 

UNPACKING THE UNIT 

When the heat pump reaches its destination it should be 

unpacked to determine if any damage has occurred during 
shipment. Any visible damage should be noted on the carrier's 
freight bill and a suitable claim filed at once. 

 

The heat pump is well constructed and every effort has been 

made to ensure that it will arrive intact, however it is in the 
customer's best interest to examine the unit thoroughly when it 
arrives. 

OPTIMUM PLACEMENT 

The placement of a hydronic unit has negligible effects on 

the operation of the system.  For ground water systems, the unit 
can be placed near the well water system,  ground loop system 
units can be place near where the header pipes enter the struc-
ture to  keep the ground loop piping, heat pump and circulator 
pump module in one location.  The hydronic layout may make a 
particular location ideal for the unit installation. 

   
If possible the access panels should remain clear of 

obstruction for a distance of two feet to facilitate servicing and 
general maintenance.  

 
 Raising the heat pump off the floor a few inches is 

generally a good practice since this will prevent rusting of the 
bottom panel of the unit.  We recommend that the heat pump be 
placed on a piece of 2'' Styrofoam covered with 1/4'' plywood. 
The Styrofoam will smooth out any irregularities in the cement 
floor while the plywood will distribute the weight of the unit 
evenly over the Styrofoam. This process will also deaden the 
compressor noise emitted from the bottom of the cabinet. 

ELECTRICAL PROVISIONS 

The heat pump has a concentric 1.093” / 0.875” knockout 

for power supply connection to the electrical box.  There are 
also two other 0.875” knockouts: one for connections to the in-
door circulator; the other for connections to the circulator pump 
module for ground loop applications.  There are three 1/2” open-
ings with plastic grommets (grommet hole is 3/8”) in the upper 
section of the electrical box for connections to the controls.  

 
 A schematic diagram and electrical box layout diagram 

can be found inside the electrical box cover for quick reference 
on the connections required.  The electrical box diagram also 
contains information about the size of wire for the connections, 
as well as the recommended breaker size.   

 
A properly qualified electrician should be retained to make 

the connections to the heat pump and associated controls.  The 
connections to the heat pump 

MUST 

conform to local codes.  

 

 

CIRCULATOR PUMP MODULE WIRING 

(GROUND LOOP ONLY) 

The heat pump has provisions for connecting the circulator 

pump module so that the pumps will be turned on whenever the 
compressor operates.  Connect the circulator pump module to 
the appropriate two terminals of the terminal strip marked     

OUTDOOR CIRCULATORS 

in the heat pump, as per the volt-

age of the circulator pump module.  Ensure that the total current 
draw of all circulators connected to the terminal strip does not 
exceed the value indicated on the label in the heat pump electri-
cal box.  Refer to the  electrical box  drawing on the electrical 
box cover for more information. 

CONTROL REQUIREMENTS 

The heat pump comes equipped with a two-stage heating 

aquastat and a two stage cooling aquastat.  The stages are  S1 
= Stage 1 compressor, and S2 = Stage 2 compressor, as well 
as auxiliary heat on a 0-2 hour timer.   The EMWT unit operation 
is self sufficient, the only control signals required are to turn on 
the Heating and Cooling Zone Circulator(s) located inside the 
unit 

The electrical box diagram on the electrical box cover pro-

vides a description of the signal connections in the heat pump.  
They are also listed in 

TABLE 1 

below.    

The Heating Zone circulator is activated  by connecting R 

and HZ together via dry contacts.  The Cooling Zone circulator 
is activated  by connecting R and CZ together via dry contacts.  

Dry contacts are used for all heat pump connections to ensure 
that the heat pump control signals remain isolated from the rest 
of the system.  The PR terminals are used to configure the prior-
ity of the unit.  The unit is shipped with a jumper wire connected 
between the PR terminals to select cooling mode as the priority 
mode, remove the jumper to select heating as the priority mode.  

 
 

Drawing 000665CDG 

depicts a heating/ cooling wiring 

diagram.  These drawings represent a basic system, in which 
heating is the default mode and cooling has priority.   It is rec-
ommended that the system be designed by a qualified system 
designer to ensure proper functionality. 

 

TABLE 2 

shows typical settings for the aquastats.  With 

these settings, Stage 1 will activate when the tank temperature 
reaches the activation point.  If the load is too great, the tank 
temperature will continue to drop when heating (rise when cool-
ing) until Stage 2 is activated.  As the tank temperature stops 
dropping and begins to increase when heating  (decrease when 
cooling) , Stage 2 will turn off before Stage 1, rather than at the 
same time as Stage 1.  There are three main advantages to this: 

• 

Less aquastat probe lag leading to reduced overshoot as the 

TABLE 1 - Control Signal Description 

Signal

 

Description

 

C 24VAC 

Common 

(Ground) 

R 24VAC 

Hot 

HZ Heating 

Zone 

Circulator 

CZ 

Cooling Zone Circulator 

PR Priority 

Select 

PR Priority 

Select 

Installation Information 

Summary of Contents for EMWT-65-HACW-P-1T

Page 1: ...umps Email info nordicghp com Web www nordicghp com Document Number 000662MAN 03 EMWT HACW Series Two Stage R410a Model Sizes 65 75 Installation and Service Manual REVISION DATE 01 MAR 2012 Maritime G...

Page 2: ...henever brazing is performed CAUTION Venting refrigerant to atmosphere is illegal A proper refrigerant recovery system must be employed whenever repairs require removal of refrigerant from the heat pu...

Page 3: ...ND HYDRONIC INFORMATION PAGE 12 Heat Pump Sizing Page 12 Hydronic Applications General Page 12 GROUND WATER SYSTEM INFORMATION PAGE 14 General Requirements Page 14 Plumbing the Heat Pump Page 14 Pipe...

Page 4: ...ter Cooling 60Hz Page 37 Table 18 Heat Pump Electrical Information 230 1 60 Page 40 Table 19 Heat Pump Electrical Information 208 3 60 Page 40 Table 20 Heat Pump Electrical Information 220 1 50 Page 4...

Page 5: ...ly qualified electrician should be retained to make the connections to the heat pump and associated controls The connections to the heat pump MUST conform to local codes CIRCULATOR PUMP MODULE WIRING...

Page 6: ...1 and HP2 The control board also has provisions for a flow switch The flow switch is unused from the factory and a jumper wire is placed across the FLOW SWITCH terminals If a flow switch is desired th...

Page 7: ...10PSIG Should the heat pump require service the compressor breaker should be turned off This prevents the refrigeration section from operating but allows the electric heat to continue operating until...

Page 8: ...rmostat fail the water temperature could rise to as high as 200 F 93 C Ensure the tank is filled with water and under pressure before activating the heat pump Slightly loosen the boiler drain on the D...

Page 9: ...01 MAR 2012 Page 9 000662MAN 03...

Page 10: ...Page 10 000662MAN 03 01 MAR 2012...

Page 11: ...tisfied COOLING LOAD ONLY OPERATION As described previously this unit has two cooling stages Stage 1 Stage 1 compressor part load and Stage 2 Stage 2 compressor full load In the cooling load only scen...

Page 12: ...dle for ground water installations THE TABLES ABOVE ARE FOR INFORMATION ONLY THEY SHOULD NOT BE USED TO SELECT A UNIT SIZE They simply show on average what size unit is required for a typical two leve...

Page 13: ...01 MAR 2012 Page 13 000662MAN 03...

Page 14: ...TO LOCAL CODES GENERAL REQUIREMENTS 1 The temperature of the well water should be a minimum of 39 F 4 C and should normally be 45 F 7 C 2 The well system must be able to supply the required water flo...

Page 15: ...should be a minimum of 80 ft from the supply well for residential applications The water returned to the well will not necessarily be pumped into the same aquifer depend ing on underground conditions...

Page 16: ...Page 16 000662MAN 03 01 MAR 2012...

Page 17: ...should be used The installation of P T plugs pressure temperature pronounced Pete s plugs is recommended on both the entering and leaving lines at the heat pump see Diagram C The P T plug will allow t...

Page 18: ...n by referencing TABLE 10 drain the equivalent amount of water from the flush cart or mixing barrel and replace it with the antifreeze When using alcohols be sure to inject below the water line to red...

Page 19: ...01 MAR 2012 Page 19 000662MAN 03...

Page 20: ...as possible Further purging may be required after the system has been operating for a while 3 Verify that the loop contains the proper mix of antifreeze for the intended application Record the type of...

Page 21: ...the DHW IN and DHW OUT temperatures if applicable by hand caution pipes get hot If the DHW OUT line does not become hotter than the DHW IN line the circulator is air locked Bleed the air from the sys...

Page 22: ...or fuse size and wire gauge for Heat Pump A Ga Circulator pump voltages Outdoor 1 Outdoor 2 V V V Low voltage connections are correct and securely fastened STARTUP DATA Preparation Voltage across L1...

Page 23: ...ns for to access the heat exchanger STEP 6 Connect fresh water and a drain to the pump module purge ports and flush the exchanger for several minutes STEP 7 Blow the heat exchanger out with compressed...

Page 24: ...ent on either proceed to POWER SUPPLY TROUBLE SHOOTING otherwise proceed to STEP 2 STEP 2 Remove the door and electrical box cover and check to see if there is a fault code on the safety board If ther...

Page 25: ...e Safety Board Unit out of refrigerant Check static refrigeration pressure of the unit for a very low value Locate the leak and repair it Spray nine a sniffer and dye are common methods of locating a...

Page 26: ...shows infinite resistance between any two terminals Note Be sure compressor overload has had a chance to reset If compressor is hot this may take several hours Replace the compressor Seized compresso...

Page 27: ...round loop sys tems Verify well pump and water valve is working for ground water systems Entering liquid tempera ture too cold Measure the entering liquid temper ature Most likely caused by under size...

Page 28: ...water lines and check the inside of the pipes for scale deposits Have a qualified service technician backflush the coaxial exchanger OPERATION TROUBLESHOOTING HEATING MODE Fault Possible Cause Verifi...

Page 29: ...ath is unrestricted Replace pump if faulty Faulty internal circulator select relay Internal hot circulator is pumping instead of internal cold circulator Replace relay Low or no refrigerant charge Ent...

Page 30: ...r Voltage on line side with contactor held closed but no voltage on one or both terminals on the load side Points pitted or burned Or 24VAC across coil but contactor will not engage Replace contactor...

Page 31: ...ut circulator pump is not working Close isolation valves and re move circulator pump head Veri fy operation of the impeller Clean or replace if faulty No cold water to individual cooling zone Faulty z...

Page 32: ...the domestic hot water coil Faulty DHW cutout failed open Check contact operation Should close at 120 F and open at 140 F Replace DHW cutout if faulty Heat pump not running enough hours to make suffi...

Page 33: ...ing the refrigeration circuit is ready for vacuuming STEP 2 Release the refrigerant circuit pressure and connect the vacuum pump to the charging manifold Start the vacuum pump and open the charging ma...

Page 34: ...Page 34 000662MAN 03 01 MAR 2012 REFRIGERATION CIRCUIT DIAGRAM...

Page 35: ...01 MAR 2012 Page 35 000662MAN 03 REFRIGERATION CIRCUIT DIAGRAM continued...

Page 36: ...or Pressure Drop Mode Input Energy Capacity COPH Tons IGAL USG L s PSI kPA Watts BTU Hr kW W W 65 5 12 14 4 0 91 4 5 31 2 Stage 1 3 390 42 900 12 6 3 71 Stage 2 4 545 58 800 17 2 3 79 75 6 14 16 8 1 0...

Page 37: ...3 345 51 500 15 1 4 51 75 6 14 16 8 1 06 5 1 35 0 Stage 1 2 605 48 200 14 0 5 42 Stage 2 3 895 57 900 17 0 4 36 15 NaCl by Weight Ground Loop Fluid Table 17 Standard Capacity Ratings Ground Water Coo...

Page 38: ...74 405 20 0 10 0 54 2 15 3 4 7 17 110 40 0 48 3 54 2 45 7 5 7 21 800 Compressor ZPS51K4E PFV Power Consumption Cooling Mode Full Load EMWT 65 HACW P 1T R410a 60 Hz Source Data Indoor Loop Sink Data Ou...

Page 39: ...104 0 122 14 0 114 0 10 0 83 934 20 0 10 0 63 3 15 5 4 5 19 310 40 0 50 0 63 3 45 6 5 6 24 592 Compressor ZPS60K4E PFV Power Consumption Cooling Mode EMWT 75 HACW P 1T R410a 60 Hz Source Data Indoor...

Page 40: ...Amps Amps Max A Amps Amps Amps ga 65 5 19 6 123 2 5 43 5 0 27 9 86 6 100 3 4 75 6 21 2 123 2 5 43 5 0 29 5 88 6 100 3 4 Table 20 Heat Pump Electrical Information 220 1 50 Model Size Compressor Intern...

Page 41: ...01 MAR 2012 Page 41 000662MAN 03 ELECTRICAL DIAGRAMS 230 1 60...

Page 42: ...Page 42 000662MAN 03 01 MAR 2012 ELECTRICAL DIAGRAMS 230 1 60 continued...

Page 43: ...01 MAR 2012 Page 43 000662MAN 03 Back View Front View CASE DETAILS Right Side View...

Page 44: ...n contaminated or corrosive liquid or air supply operation at abnormal air or liquid temperatures or flow rates or opening of the refrigerant circuit by unqualified personnel 8 Mold fungus or bacteria...

Reviews: