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9

Mareli Systems

3.2 Basic rules and prescriptions.

The boiler with water jacket operates on water heating boiler principle.

The advantage of this type of heating system is the maximum utilization of the heat that is pro-

duced during the combustion process. With this method the heat from the combustion chamber 

is taken to remote and hard to reach for a normal heat exchange premises in order to maintain an 

even temperature and warmth comfort.

• 

Ensure that every branch and element of the installation is airtight at every single moment of its ex-

ploitation.

• 

All elements of the installation must be protected from freezing, especially if the enlarging pot or 

other parts are situated in non-heated premises.

• 

The circulation pump can be chosen by the capacity required by using the following formula:

G=0,043. P , (m³/h), in which:

 P, kW is the heat output of the water jacket. The circulation pump can be turned on and off by 

the means of a thermostat in combination with an electric switch.

                                   

• 

The first service cleaning of the pump’s filter must be done immediately after testing the installation.

• 

If an old installation is going to be used it must be washed several times to ensure the removal of any 

accumulated dirt on the surfaces of the water jacket.

• 

Do not drain the circulating water of the installation during the non-heated season.

• 

Chemical treatment of the circulating water is not recommended.

Chart 1 is a basic combined chart for heating with solid fuel boiler, electrical boiler equipped 

with water serpentine and a solar panel. For economy and efficiency of the system and a constant 

availability of cheap hot water a qualified assembly of the automatic shifter controlling the ther-

mal flows to and out of the solar panel and the boiler is required.

Chart 2 shows a one storey heating with a compulsory circulation. The advantage of this chart is 

that the water-conducting elements can be hidden.

The enlarging pot must have a direct atmosphere connection which means that it must be placed 

on the highest spot in the system. Its capacity can be determined as 0,1 part of the total capacity 

of the system. 

The filling or unloading of the system is done via a hose through a facet mounted in the lowest 

area. Mounting a membrane enlarging pot is permitted when constructing a closed type system. 

During the initial 3-4 start-ups a condensation on the surfaces of the water jacket may occur 

which depending on the fuel’s humidity and the temperature of the incoming water may reach 

0,3 litr on a single start-up. The accumulating char reduces the temperature difference and the 

condensation. 
• 

“Mareli Systems” provides a warranty and out of warranty service and replacement of the 

water jackets.

• 

The warranty is not valid in case of a boiler with a swollen water jacket which is a result of 

pressure increase in the system and improper connecting. 

• 

The water jackets are tested under pressure of 400 kPa (4 bar).

It is recommended that the assembly is performed by an authorized specialist.

Radiator

Deaerator

Expansion vessel

Return Valve

Lyra

Boiler

Stove

Pump

Radiator

Radiator

Radiator

Summary of Contents for ECOSTAR AUTO 50

Page 1: ...Mareli Systems ECOSTAR AUTO 50 KW Pellet BOILER Assembly and exploitation manual...

Page 2: ...ouroromissions Anyinterventionorreplacementthatismadebyunauthorizedpeopleorusingnonoriginalspare partsfortheproductcanberiskyfortheuserandreleasethecompanyfromallliability Mostsurfacesoftheboilerareex...

Page 3: ...ocess no agglutinate agents glues resins and others are added Actual ly the integrity of the pellets is guaranteed by the lignite a natural ingredient contained in the wood itself While the wood has a...

Page 4: ...4 Mareli Systems 1615 808 861 808 861 448...

Page 5: ...5 Mareli Systems 1 0 0 0 0 220 318 G 1 1 4 G 1 1 4 G 1 1 4 167 1053 448 168 298...

Page 6: ...ing mechanism for the turbulators OPTIONAL m m m m 6 8 m 6 86 m m m m m 8 6 m m m m Display Manual cleaning mechanism for the turbulators Combustion Chamber Igniter Automatic cleaning Mechanism for th...

Page 7: ...e wall Minimum distances from the wall to the boiler should be at least 400 mm The mini mum space in front of the fireplace should be 1500 mm The minimal distance of the boiler from combustion materia...

Page 8: ...8 Mareli Systems CHECK ITEMS BEFORE INSTALLATION Chimney exit Chimney Connection to chimney Connection to the boiler Security distances The floor Inlet air The chimney revision door...

Page 9: ...pped with water serpentine and a solar panel For economy and efficiency of the system and a constant availability of cheap hot water a qualified assembly of the automatic shifter controlling the ther...

Page 10: ...ontal sections Direction shift is done by using knee joints with a max angle of 45 For heating devices equipped with a smoke ventilator i e all of the MARELI boilers the follow ing instructions must b...

Page 11: ...mal mechanical wear and to the heat coming from the combustion products and condensation To be kept away from flammable materials The recommended chimney draft at work from 12 20 Pa 45 5 m MAX MAX Att...

Page 12: ...Systems 3 4Typesofconnectiontothechimney Chimney exit Moisture channel Chimney Thermal insulation External wall Connection to chimney Flue gas connection T connection The chimney revision door Heat g...

Page 13: ...hould be done only when cold The cleaning of the combustion chamber must be carried out daily For this purpose make sure the fireplace has ceased operation and is completely cold Pull up the combustio...

Page 14: ...14 Mareli Systems CLEANING THE PELLET TANK ECOSTAR AUTO...

Page 15: ...15 Mareli Systems Left inspection door Right inspection door ECOSTAR AUTO ECOSTAR AUTO...

Page 16: ...16 Mareli Systems 230V 50HZ PUMP 2 PUMP COLD WATER HOT WATER OUTLET SAFETY VALVE EXHAUST FAN...

Page 17: ...17 Mareli Systems IT IS MANDATORY THAT AT EACH EMPTYING OF THE ASH CONTAIN ERS THE COMBUSTION BOX IS ALSO CLEANED 1 ECOSTAR AUTO...

Page 18: ...18 Mareli Systems EMPTY THE FIRST ASH CONTAINER 2 ECOSTAR AUTO...

Page 19: ...19 Mareli Systems REMOVE THE 2 OTHER ASH CONTAINERS FROM THE SIDES 3 ECOSTAR AUTO...

Page 20: ...20 Mareli Systems EMPTY THE 2 SIDE ASH CONTAINERS ECOSTAR AUTO...

Page 21: ...f the fireplace may fall hot burning particles as hot ash and small particles burning coal which could lead to a fire in the heated room It is therefore necessary that the product always works with a...

Page 22: ...ystems K400 TOUCH SCREEN DISPLAY 1 HOMEPAGE Errors Code Date Time HOMEPAGE 1 2 Main Temperature Main Thermostat Functioning State ON OFF Settings Display Info Chrono 11 24 Fri 14 Oct 2016 65 21 C IGNI...

Page 23: ...3 Auger Aux1 Pump 1 Aux1 Pump 2 Aux3 HOMEPAGE 2 2 L6 L7 L8 System activity LEDS The Quick visualization of the system main function is accessed through a vertical swipe to the top side of the screen S...

Page 24: ...Oct 2016 65 21 C IGNITION Er 01 Er10 10 50 11 20 11 20 11 20 11 20 Er 53 Er 53 Er 53 Er 53 Error List By clicking on you can see the errors stored by date time and description Scroll to unlock Error 1...

Page 25: ...nu 12 18 Ven 14 Ott 2016 28 22 C RECUPERO ACCENSIONE Er52 12 18 Ven 14 Ott 2016 28 22 C RECUPERO ACCENSIONE Er52 COMBUSTION HEATING REMOTE PANEL MANUAL LOADING RESET SERVICE Setting Menu 11 24 Ven 14...

Page 26: ...3 15 04 30 09 00 11 30 21 15 23 30 Start Stop 01 02 04 03 05 15 30 00 45 15 02 03 05 04 06 00 15 45 30 00 To edit the time slots press on the corresponding Frame Time Scroll Up or Down to change the S...

Page 27: ...ontrol panel is 17 and subsequently the others according to the number provided by the system Control panel restart this function allows the control panel to be restarted Sound this function allows th...

Page 28: ...V IN 7 RS232 47 46 49 48 51 50 52 54 53 47 46 49 48 51 50 52 54 53 AUX 3 COM N O GND S9 GND S10 S11 Vc V IN 9 IN 10 11 POWER CABLE PROTECTION AGAINST OVERHEATING OFWATER DISPLAY RELAY FOR THE CLEANIN...

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Page 32: ...hey are due to printing or transcription errors We reserve the right to make any change that appears to be necessary or useful without harm the essential characteristics Mareli Systems MareliSystems I...

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