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Marathon Electric DVR 2000E+, User Manual

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Marathon Electric DVR 2000E+ User Manual Download Page 35

33

5

Applying voltage larger than 120 Vac with-

out current in-rush limiting may damage the unit.

2.  If the regulator is in AVR1 or AVR3 regulation 

mode, the regulator will indicate 

RUN

 on the 

display.  If the regulator is in FCR regulation 

mode, the regulator will indicate 

F011

 on the 

display.

3.  At  this  time,  initial  adjustments  can 

be  made.    If  adjusting  via  the  HMI,  see 

Section 6 – Making Settings Changes

.  If  

adjusting  via  the  Windows

®

 communication 

software, see 

Section 7

.

After  the  initial  adjustments  are  made,  disconnect 

the 120 Vac source and install the regulator onto the 

generator.  The generator may be started and final 

adjustments may be performed on the regulator.

Installation

GPN046 04-13.indd   33

4/5/13   10:24 AM

Summary of Contents for DVR 2000E+

Page 1: ...DVR 2000E EC User Manual A Regal Brand...

Page 2: ...injury which if not avoided may result in generator or equipment damage Before installing using or servicing this product carefully read and fully understand the instructions including all warnings ca...

Page 3: ...on 5 Serial Communication Port 5 CAN Communication Port 5 Over Excitation Protection 6 Under Excitation Protection 6 Field Current Limit Protection 6 Power Limit Protection 6 Field Instantaneous Over...

Page 4: ...TION 7 DVRPortal GRAPHICAL USER INTERFACE GUI Parameter Edit Buttons 38 Header 38 Metering Tab 40 Configuration Tab 41 Operating Modes Sub Panel 42 Set Points Sub Panel 44 Protection Settings Sub Pane...

Page 5: ...e is removed Ground earth regulator in accordance with local national international and or other applicable codes rules or regulations MAGNETIC FIELD HAZARD Permanent magnet generator PMG rotors when...

Page 6: ...generator frame size Adjustable soft start in AVR1 or AVR3 regulation modes Under frequency Volts Hertz regulation True RMS Three phase or single phase generator voltage sensing True RMS Three phase o...

Page 7: ...nput 150 Vdc 6 5 Adc Field Resistance 18 to 35 Terminals F F AVR1 and AVR3 Operating Modes Range 100 0 to 600 0 Vac Voltage Regulation 0 25 over load range at rated power factor and constant generator...

Page 8: ...rminals J1 1 J1 12 Auxiliary Control1 Mode FCR regulation Voltage Range 3 Vdc to 3 Vdc Set Point Range 3 000 Adc to 3 000 Adc Increment 1 mA per 1mV Burden 2260 Terminal J1 1 J1 12 Auxiliary Control2...

Page 9: ...unity MeetsEN61000 6 2 2005Electromagnetic compatibility EMC Part 6 2 Generic standards Immunity for industrial environments Emission MeetsEN61000 6 4 2007Electromagnetic compatibility EMC Part 6 4 Ge...

Page 10: ...ne currents IA IB IC are measured via CT s at connector J2 or terminals CT1 and CT2 Current up to 5 Arms may be monitored at these terminals These currents are scaled conditioned and applied to the co...

Page 11: ...solated inter face for user programming of the DVR through DVRPortal The connection is made to the female RS 232 DB 9 connector with a user supplied standard 9 pin cable A null modem cable will not fu...

Page 12: ...Factor Regulation Mode EC Only In Power Factor Regulation PF mode the DVR maintains the generator s power factor at a com manded level The regulation set point is adjusted via the UP and DOWN contact...

Page 13: ...n 0 000 Adc will become 0 000 Adc Example A field current set point of 1 000 Adc with the application of a 10 67 mA signal will result in a total field current of 0 500 Adc When in VAR EC only The app...

Page 14: ...up to 10 0 with rated reactive power VAR s and rated power factor The effect of droop on the set point is displayed in DVRPortal The droop feature is enabled and disabled through the DROOP_OFF contact...

Page 15: ...oint 1 0 15 0 S A012 F012 Generator Imbalance Yes 20 0 50 0 Voltage Set Point 1 0 15 0 S A016 F016 Generator Loss of Sensing No N A N A N A N A N A N A F011 Instantaneous Field Over Current No 11 Adc...

Page 16: ...protection feature is triggered if a voltage imbalance is detected in AVR3 VAR or PF regulation modes imbalance differ ence between any single phase and the average of the three phases of more than t...

Page 17: ...table level and generator speed is greater than 850 RPM a short circuit condition is assumed and the regulator will force current up to the Field Current Limit value see Field Current Limiting below T...

Page 18: ...n alarm when this condition is met This limiter can be enabled or disabled in the Protection Settings Tab in DVRPortal under the Limits panel The limiter dynamics PID gains can also be adjusted in the...

Page 19: ...t leads Arcing could spark an explosion if exposed to battery gases fuel vapors or other hazardous atmospheres Failure to follow these instructions could result in serious personal injury death and or...

Page 20: ...ts DVR front panel and uncovered rear dimensions are shown in Figure 5 1 DVR rear panel with cover dimensions are shown in Figure 5 2 Cutout and drilling dimensions are shown in Figure 5 3 5 Installat...

Page 21: ...19 5 Installation Figure 5 2 DVR Rear dimensions with cover Valid for E EC versions...

Page 22: ...20 5 Installation Figure 5 3 Cutout and Drilling Dimensions...

Page 23: ...the generator leads and regulator connections even when the regulator fuse is removed Ground earth regulator in accordance with local national international and or other applicable codes rules or reg...

Page 24: ...voltage to these terminals Observe polarity F Exciter Field E3 Sensing Voltage 3 Phase C for 3 phase output Jumper to E2 for single phase E2 Sensing Voltage 2 Phase B for 3 phase output L2 input for s...

Page 25: ...CT1 and CT2 Consult current transformer instruction manuals for CT polarity identification and install per Figure 5 9 See Figure 5 4 and Table 5 1 for terminal assignments Three Phase Current Sensing...

Page 26: ...source to J1 1 AUX IN and J1 12 AUX IN The regulator can also be configured to accept a voltage or current to be metered on this input Refer to Section 4 Features and Protection for a detailed descrip...

Page 27: ...Data Set Ready DSR 7 Ready To Send RTS 8 N C 9 N C Table 5 4 RS 232 Communication Port Pin Functions Note If serial port does not support DTR and RTS functions then these lines must be connected to se...

Page 28: ...application where the regulator is connected for three phase voltage sensing and single phase current sensing Figure 5 10 shows an application where the regulator is connected for with single phase v...

Page 29: ...nal input when Auxiliary is configured for control or metering 6 Should be shorted when Auxiliary is configured for 4 20 mA control or metering 7 Sensing potential transformer is required if generator...

Page 30: ...input when Auxiliary is configured for control or metering 6 Should be shorted when Auxiliary is configured for 4 20 mA control or metering 7 Sensing potential transformer is required if generator ou...

Page 31: ...l input when Auxiliary is configured for control or metering 6 Should be shorted when Auxiliary is configured for 4 20 mA control or metering 7 Sensing potential transformer is required if generator o...

Page 32: ...J1 4 CGND to disable droop and VAR PF control modes 4 Normally open contact closes in a fault condition 5 Analog signal input when Auxiliary is configured for control or metering 6 Should be shorted w...

Page 33: ...31 5 Installation Figure 5 12 Cross Current Reactive Differential Connections for Two Generators Figure 5 13 Cross Current Reactive Differential Connections for Three or More Generators...

Page 34: ...never the regulator is energized Note Read and understand the operation of the individual adjustments before attempting any adjustments PRELIMINARY SETUP ON GENERATOR The DVR may be configured on the...

Page 35: ...e the regulator will indicate F011 on the display 3 At this time initial adjustments can be made If adjusting via the HMI see Section 6 Making Settings Changes If adjusting via the Windows communicati...

Page 36: ...0E HMI shown Button Description SELECT This button steps the user through a menu list of editable parameters It also serves as an escape key in EDIT mode UP This button increases the setting level of...

Page 37: ...y indicates that the regulator is operating normally but operating in a sleep mode RUN This display indicates that the regulator is operating normally with excitation OFF This display indicates that t...

Page 38: ...to 3 000 Field current set point Adc in FCR mode 0 0 to 10 0 VAR set point of rated VAR in VAR mode EC only 0 000 to 0 999 PF set point PU in PF mode EC only UFRQ 40 0H to 70 0H Under frequency knee...

Page 39: ...e the HMI will display the current value of the selected parameter 4 Press or hold the UP and DOWN but tons to modify the displayed parameter to its desired value Parameter changes takes immediate eff...

Page 40: ...ues can then be sent to the DVR RAM by clicking on the Apply button Refresh Pressing this button loads the values that are presently in the DVR RAM into the currently active tab of DVRPortal DVRPortal...

Page 41: ...tatus will switch to OFF and excitation is disabled To enable excitation with the new settings save settings to EEPROM and then click the Excitation ON button on the Operating Modes sub panel of the C...

Page 42: ...of potential and current transformers DC Metering 2b This panel displays the measured DC values of field current field voltage DVR temperature engine speed and auxiliary input voltage Step Change 2c...

Page 43: ...s and faults When the Current tab is active the panel displays faults and alarms that are currently active on the DVR When the Historical tab is active the panel displays the faults and alarms that we...

Page 44: ...derivative gain values These gain values are not editable For edit able custom gains Generator Frame Size CUST should be selected Choosing CUST will copy the gains from the previous selected frame si...

Page 45: ...current and power measurement Three A B C is used for metering of all three phase currents independently This sensing mode should only be selected when using three current transformers One B Only is u...

Page 46: ...indicator will specify this condition Note These fields are critical for proper regulation in droop compensation and in the EC for VAR and PF regulation modes Regulation Set Points 4b This panel cont...

Page 47: ...tage during load sharing Refer to Section 4 Features and Protection for a detailed description of Load Sharing PT Ratio is the value of the potential trans former ratio of the system The generator out...

Page 48: ...t the reg ulator s droop function has on the regulator set point value Refer to Section 4 Features and Protection for a detailed description of the Load Sharing function CAN Offset displays the effect...

Page 49: ...default values of these parameters should be used For protection settings that have a threshold as a percentage the Basis column indi cates the DVR parameter used for the percentage related to that pr...

Page 50: ...ption of the Field Over Excitation Shutdown feature Field Under Excitation Timer is the amount of time the regulator operates before shutting down due to a Field Under Excitation fault Refer to Sectio...

Page 51: ...nt Limiting feature Soft Start Ramp Time Is the amount of time taken to ramp to the desired voltage at the generator output terminals in AVR1 and AVR3 regulation modes Refer to Section 4 Features and...

Page 52: ...mes Regulator CAN Address is the CAN address of the DVR ECU1 Source Address is the CAN address of the highest priority Electronic Control Unit that the DVR will respond to ECU2 Source Address is the C...

Page 53: ...oup Message Timeout Time is the amount of time before a Loss of Communication alarm is triggered The checkbox permits enabling disabling of this feature CAN Priorities 6b This panel has pull down menu...

Page 54: ...factory default settings for the DVR MODBUS Address is the MODBUS address of the DVR Currently this is not editable and has a default value of 1 Customer Tag 1 is a 15 character string that can be sto...

Page 55: ...ther electronic devices such as mobile phones credit cards etc EXPLOSION HAZARD Beware of arcing when connecting test leads Arcing could spark an explosion if exposed to battery gases fuel vapors or o...

Page 56: ...erly 2 Check the programmable settings of the DVR are correct 3 Verify the speed of rotation of the generator is correct 4 Stop the generator and verify that the wiring of the generator and regulator...

Page 57: ...55 8 Maintenance and Troubleshooting...

Page 58: ...56 8 Maintenance and Troubleshooting...

Page 59: ...address priority and timing parameters and adjust as necessary Are CAN parameters correct Reduce ambient temp if possible or remote mount DVR in cooler location Is DVR ambient temperature too high a00...

Page 60: ...58 8 Maintenance and Troubleshooting...

Page 61: ...59 8 Maintenance and Troubleshooting...

Page 62: ...60 8 Maintenance and Troubleshooting...

Page 63: ...n A006 Loss of CAN Communication A007 Regulator Over Temperature A008 Field Over Excitation A010 Field Current Limiting A012 Generator Under Voltage A013 Generator Over Voltage A014 Generator Reverse...

Page 64: ...the pin locations for the pin integrated connectors used on the DVR regulator Refer to Section 3 Specifications for mating con nector part numbers Appendix B Figure B 1 System Connectors J2 left and...

Page 65: ...T2 Generator Phase B CT X2 Table B 1 Quick Disconnect Terminals Sensing Phase CT X1 Terminal CT X2 Terminal 3 Phase A J2 1 J2 12 B J2 2 J2 11 C J2 3 J2 10 1 Phase B CT1 CT2 Table B 2 CT Connection Ter...

Page 66: ...tions to the regulator Appendix B Pin Number Function Name 1 N C 2 Receive Data RXD 3 Transmit Data TXD 4 Data Terminal Ready DTR 5 Signal Ground GND 6 Data Set Ready DSR 7 Ready To Send RTS 8 N C 9 N...

Page 67: ...nglephaseAutomaticVoltageRegulation or FCR for Field Current Regulation and then press ENTER The entered value will flash 3 times to indicate that your selection has been saved The display will again...

Page 68: ...able Read Only Memory FCR Field Current Regulation g gram G unit of gravitational acceleration HMI Human Machine Interface Hz Hertz k kilo 1 000x lb pound LED Light Emitting Diode LSB Least Significan...

Page 69: ...67 Notes...

Page 70: ...68 Notes...

Page 71: ......

Page 72: ...A Regal Brand 100 E Randolph Street PO Box 8003 Wausau WI 54402 8003 U S A PH 715 675 3359 FAX 715 675 8026 www marathonelectric com 2012 Regal Beloit Corporation MANUAL GPN046 7523J 2K 4 13 BH FORMS...

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