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Installation and Service Manual

5001192

Revision 03 February, 2003

GENERAL INSTRUCTIONS

REMOVAL OF GEAR MOTOR

These instructions are provided as a guide for the removal of the gear motor.  Depending on the model number of
your dispenser, these instructions may vary slightly.

1. Disconnect power from the electric receptacle.

2. Remove all ice from the ice storage bin of the dis-

penser.

3. Remove the paddle wheel pin from the paddle wheel

/ agitator assembly inside the dispenser bin.

4. Remove the agitator assembly from the dispenser

bin by pushing the agitator to the back of the bin.
Angle the front of the agitator to the side. Pull the
agitator forward then out of the dispenser.

5. Remove the paddle wheel from the dispenser by

pulling the hub of the paddle wheel to the back of
the bin and off the gear motor shaft.

6. Remove the four bolts from the front wall of the dis-

penser. These bolts mount into the gear motor case.

7. Remove the front from the dispenser and expose

the gear motor.

8. Disconnect the electric connector from the gear

motor wire leads.

9. Remove the strap from around the gear motor.

10.

You should be able to remove the gear motor

from the dispenser.

11.

To install a replacement gear motor, reverse

this procedure.

Summary of Contents for H-265

Page 1: ...3 Fax 812 246 9922 www manitowocbeverage com In accordance with our policy of continuous product development and improvement this information is subject to change at any time without notice 5001192 Revision 27 January 2003 M H SERIES M 15 45 90 150 200 H 265 INSTALLATION SERVICE GUIDE Part Number 5001192 ...

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Page 3: ...______________ Your Local SerVend Distributor ___________________________________________________ Distributor Telephone Number ___________________________________________________ A qualified service technician should perform installation and start up of this equipment UNPACKING AND INSPECTION Note The Unit was thoroughly inspected before leaving the factory Any damage or irregularities should be n...

Page 4: ...in this manual are provided for the user operator of the equipment DAILY CHECK LIST FOR THE OPERATOR Check CO2 supply If CO2 supply is low an arrow on the primary regulator gauge will point to a shaded area that reads Low CO2 or Change CO2 Cylin der Check Syrup supply Clean drain pan grid and splash panel See daily cleaning instructions on page 18 Clean the valve nozzles and diffusers See daily cl...

Page 5: ...FOR DISPENSING 7 EQUIPMENT OVERVIEW 8 HOW THE ICE DISPENSER WORKS 8 ICE STORAGE AND DISPENSING 8 EQUIPMENT SPECIFICATIONS 9 OVERALL M SERIES DIMENSIONS 9 SPECIFICATIONS 11 M 15 11 M 45 11 M 90 12 M 150 12 M 200 13 M 250 13 OVERALL H SERIES DIMENSIONS 14 SPECIFICATIONS 15 H 265 15 INSTALLATION 16 COUNTER TOP INSTALLATION 16 FLOOR INSTALLATION 17 ADDING AN ICE MACHINE TO A SERVEND DISPENSER 18 BEVER...

Page 6: ...S 25 REMOVAL OF GEAR MOTOR 25 WIRING DIAGRAMS 26 M 150 H 265 PUSH BUTTON H 265 WITH KEY SWITCH ALL VOLTAGES 26 H 265 WITH COIN MECHANISM ALL VOLTAGES 26 WIRING DIAGRAMS 27 M 15A M 15B M 45 M 90 STANDARD CONFIGURATION ALL VOLTAGES 27 M 15C STANDARD CONFIGURATION ALL VOLTAGES 27 M 15C WITH AGITATION TIMER 28 M 90 WITH LIGHTS AND VALVES ALL VOLTAGES 28 M 150 H 265 PUSH BUTTON H 265 WITH KEY SWITCH AL...

Page 7: ... CUBE 3 8 x 7 8 x 7 8 CUBELET 5 8 x 5 8 x 5 8 NEW EAGLE SERIES MINI CUBE 3 4 x 3 4 x 3 4 LENTICULAR 1 3 8 x 3 8 CRESCENT CUBE CONTOUR 3 8 x 1 1 4 x 1 1 4 GOURMET SMALL 1 DIA x 3 4 MINI 7 8 DIA x 3 4 LONG 1 125 1 125 0 375 Super Cooled bagged ice is not recommended for dispensing Super Cooled ice is ice that has been stored in freezers at or below 17 C 0 F Should it be necessary to use Super Cooled...

Page 8: ...vates the gear mo tor The gear motor turns the agitator and paddle wheel lifting the ice from the bottom of the bin to the ice dis penser point Ice falls forward through the open door through the bin spout through the ice chute and into the customer s cup SEQUENCE OF OPERATION PUSH BUTTON ICE DISPENSING Customer s finger presses the push button located in the merchandiser frame The button is label...

Page 9: ...e energized microswitch activates the solenoid which pulls down the solenoid plunger The plunger is connected to a cable which is then connected to a pulley this raises the door of the ice chute The energized microswitch also activates the gear mo tor The gear motor turns the agitator and paddle wheel lifting ice from the bottom of the bin to the ice dispense point Ice falls forward through the op...

Page 10: ...10 5001192 Revision 03 February 2003 Installation and Service Manual OVERALL DIMENSIONS CONT D M SERIES REAR DIMENSIONS BOTTOM DIMENSIONS ...

Page 11: ... U S Standard 100 Volts 50 60 Hz N A 220 Volts 50 Hz 0 44 amp 220 Volts 60 Hz N A 240 Volts 50 Hz 0 35 amp Motor Horsepower 1 15 M 45 ______________________________________________________________________ Dimensions Width 38 1 cm 15 Depth overall 71 1 cm 28 Depth counter top 66 cm 26 Height 61 6 cm 32 Dispense Height 24 8 cm 9 75 Bin Top Size width 38 1 cm 15 depth 45 4 cm 17 88 Rear A 29 3 cm 11 ...

Page 12: ...s 50 60 Hz N A 220 Volts 50 Hz 0 44 amp 220 Volts 60 Hz N A 240 Volts 50 Hz 0 35 Motor Horsepower 1 15 M 150 _____________________________________________________________________ Dimensions Width 55 9 cm 22 Depth overall 71 1 cm 28 Depth counter top 66 cm 26 Height 81 3 cm 32 Dispense Height 29 2 cm 11 5 Bin Top Size width 55 9 cm 22 depth 47 cm 18 5 Rear A 23 8 cm 9 375 Rear B 14 9 cm 5 875 Hole ...

Page 13: ...with the U S unit 100 Volts 50 60 Hz 1 7 amp 220 Volts 50 Hz 0 85 amp 220 Volts 60 Hz 0 85 amp 240 Volts 50 Hz 0 85 amp Motor Horsepower 1 7 H P M 250 _____________________________________________________________________ Dimensions Width 76 2 cm 30 Depth overall 76 2 cm 30 Depth counter top 72 4 cm 28 5 Height 91 4 cm 36 Dispense Height 30 5 cm 12 Bin Top Size width 76 2 cm 30 depth 50 2 cm 19 75 ...

Page 14: ...14 5001192 Revision 03 February 2003 Installation and Service Manual ICE PUSH 30 30 1 2 22 1 2 9 43 3 8 25 7 16 61 1 OVERALL H SERIES DIMENSIONS H 265 ...

Page 15: ...eight 22 9 cm 9 Bin Top Size width 76 2 cm 30 depth 57 2 cm 22 5 Electrical entrance Cord exits machine from the bottom Drain to floor 38 7 cm 15 25 Drain to right side 38 1 cm 15 Drain fitting size 3 4 F I P T Ice storage capacity 113 4 kg 250lb Electric voltage Cycle Amperage 120 Volts 60 Hz 1 7 amp U S Standard Eight foot cord with plug is included with the U S unit 100 Volts 50 60 Hz 1 7 amp 2...

Page 16: ...nser from the factory is a length 1 8m 6ft of vinyl tubing One half of this tubing is to be used for the bin drain with the other half of the tubing used for the drain pan drain Attached to the tubing are two tubing adaptors OPTION A One drain tube fitting is with a 90 bend This fitting attaches to the bin drain fitting Underneath the dis penser toward the front of the dispenser is the bin drain A...

Page 17: ... Clean and sanitize the dispenser according to the directions in this manual Drain 3 4 FPT Cord FLOOR INSTALLATION H265 Series Dispenser Check the equipment location Assure the proper drain and electrical requirements are available before proceed ing Carefully remove the dispenser from the shipping carton Lay the dispenser on its back Use the shipping cardboard as a protective interface between th...

Page 18: ...ng be low Several SerVend dispensers have a manual fill area in the front of the dispenser This manual fill area is not covered by the ice machine Order and obtain a manual fill lid from your local SerVend Distributor Be sure to have the model and serial number of the dispenser available when ordering this or any part SerVend manufactures dispensers in 22 inch 30 inch 36 inch and 42 inch widths At...

Page 19: ...h or cloth wash the following dispenser parts With a top mounted ice maker accessibility is through the front opening of the ice maker Paddle wheel pin removed from the dispenser Agitator re moved from the dispenser Paddle wheel re moved from the dispenser Entire bin area Ice chute Rear agitator bushing Drive shaft assembly inside bin 7 Mix a solution of 1 5 cl 1 2 oz household bleach to 7 5 L 2 g...

Page 20: ...switch is pushed the switch is good If the gear motor at tempts to start but fails to do so check the ca pacitor To completely check the capacitor you must use a capaci tor checker according to the instructions sup plied If gear motor fails to at tempt to start check the gear motor To check the gear motor disconnect power from the dispenser Discon nect the gear motor wires in the junction box Chec...

Page 21: ...ce The agitation timer should be checked See page 23 for proper check out pro cedure If there is an ice maker mounted on top of the dispenser is an ice de flection baffle in stalled Is excess water run ning into the dispenser from the top mounted ice maker Is the bin drain clean and open See page 5 for accept able ice Is the ice being used a full size piece of ice i e cubes full not shal low etc I...

Page 22: ...Replaceicewithaccept able type Adjust ice machine to makeagood complete not hollow piece of ice Installdeflectorifmissing CONDITION Dispenser crushes ice as it dispenses Icecontinuoustodispense or dispenses by itself INVESTIGATION Isthereanicemakeron top of the dispenser Is the agitation timer if equipped setproperly Is the ice door opening fullywhenthedispenser operates Does ice continue to dispe...

Page 23: ...d must be replaced To correctly reset the agitation timer turn both dials counter clockwiseuntiltheystop Your points onthedialswillbesetat 0 Turn the ON time left dial from the 0 to the 2 Turn the OFF time right dial from the 0 to the 4 The drawing shows the position of the dials when the timer is set correctly ADJUSTMENTS DOOR The door is used to stop the flow of ice to the container when the mic...

Page 24: ...ion will dependuponthetypeofice DONOTREDUCETHEDOOR OPENING TO REDUCE ICE FLOW A flow restrictor is available as an option for installa tion in the dispensing chute of the dispenser This restrictor will prevent a full paddle wheel cup of ice from being delivered into the chute This will then reduce the delivery of ice to the container Installation of flow restrictor To install the ice flow restrict...

Page 25: ...rom the dispenser bin by pushing the agitator to the back of the bin Angle the front of the agitator to the side Pull the agitator forward then out of the dispenser 5 Remove the paddle wheel from the dispenser by pulling the hub of the paddle wheel to the back of the bin and off the gear motor shaft 6 Remove the four bolts from the front wall of the dis penser These bolts mount into the gear motor...

Page 26: ...5001192 Revision 03 February 2003 Installation and Service Manual WIRING DIAGRAMS M 150 H 265 PUSH BUTTON H 265 WITH KEY SWITCH ALL VOLTAGES H 265 WITH COIN MECHANISM ALL VOLTAGES To Electric Power Supply ...

Page 27: ...and Service Manual 5001192 Revision 03 February 2003 TO ELECTRIC POWER SUPPLY TO ELECTRIC POWER SUPPLY WIRING DIAGRAMS M 15A M 15B M 45 M 90 STANDARD CONFIGURATION ALL VOLTAGES M 15C STANDARD CONFIGURATION ALL VOLTAGES ...

Page 28: ...28 5001192 Revision 03 February 2003 Installation and Service Manual WIRING DIAGRAMS M 15C WITH AGITATION TIMER M 90 WITH LIGHTS AND VALVES ALL VOLTAGES ...

Page 29: ...and Service Manual 5001192 Revision 03 February 2003 To Electric Power Supply WIRING DIAGRAMS M 150 H 265 PUSH BUTTON H 265 WITH KEY SWITCH ALL VOLTAGES M 150 WITH LIGHT AND VALVES ALL VOLTAGES To Electric Power Supply ...

Page 30: ...0 5001192 Revision 03 February 2003 Installation and Service Manual WIRING DIAGRAMS M 200 M 250 M250 36 STANDARD CONFIGURATION ALL VOLTAGES H 265 WITH COIN MECHANISM ALL VOLTAGES To Electric Power Supply ...

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Page 32: ...N 47172 1868 Tel 812 246 7000 800 367 4233 Fax 812 246 9922 www manitowocbeverage com In accordance with our policy of continuous product development and improvement this information is subject to change at any time without notice 5001192 Revision 03 February 2003 ...

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