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Manitou MC 40 Powershift, Manual

The Manitou MC 40 Powershift is a versatile and powerful machine designed for any construction or agricultural job. Make sure to read the manual to fully utilize its capabilities. Download the free manual from manualshive.com for all the guidance you need on operating this top-of-the-line equipment.

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Summary of Contents for MC 40 Powershift

Page 1: ...r sente brochure n est fournie qu titre consultatif toute reproduction copie repr sentation captation cession distribution ou autre partiellement ou en totalit sous quelque format que ce soit est inte...

Page 2: ...misi n etc macchina N N motore cabina trasmissione ecc Este folleto se ofrece a t tulo meramente informativo y queda prohibida su reproducci n copia representaci n captaci n cesi n distribuci n y dem...

Page 3: ...instruments 45 Description of the towing pins and hooks 56 Description and use of the hydraulic and electrical options 57 Maintenance of the filters belts and lubricants 58 Maintenance intervals or p...

Page 4: ...a risk from the legal viewpoint The certificate of compliance only binds the maker for parts chosen or produced under the maker s control The practicalities of maintenance terms are set out by the mak...

Page 5: ...ly Risk of loss of control on a poor quality track Increased stopping distance The user must remain in full control of his lift truck and should Adapt his speed to each situation in order to be mainta...

Page 6: ...safety notice The operator is prohibited from carrying out any repairs or adjustments himself unless he has been trained for this purpose He must keep the lift truck properly cleaned if this is among...

Page 7: ...15 C and 35 C correct levels of lubricants in all the circuits are checked in production For operation under more severe climatic conditions before starting up it is necessary to drain all the circui...

Page 8: ...RUCK If the lift truck is new refer to chapter BEFORE STARTING UP A NEW LIFT TRUCK in paragraph 1 OPERATING AND SAFETY INSTRUCTIONS Check the condition of the tyres and the tyre pressures See chapter...

Page 9: ...n the brake pedal or with the parking brake on Always remember that hydrostatic type steering is extremely sensitive to movement of the steering wheel so turn it gently and not jerkily Never leave the...

Page 10: ...rost Check the level of antifreeze close and lock all the lift truck accesses door window bonnet INSTRUCTIONS Park the lift truck on flat ground or on an incline lower than 15 Release the accelerator...

Page 11: ...trailer The trailer s braking system must comply with current legislation Do not use a trailer with assisted braking without trailer braking equipment on the lift truck Do not forget to connect the li...

Page 12: ...n order to avoid damaging the rapid hydraulic connections Place the attachment in the closed position flat on the ground For unstable attachments ensure they are secured using wedges Switch off the I...

Page 13: ...out handling work that jeopardizes the stability of the lift truck and its load particularly if the load catches the wind badly Do not change direction sharply and at high speed In the event of the l...

Page 14: ...xtra care to limit these variations as far as possible B TAKING UP A LOAD ON THE GROUND Approach the lift truck perpendicular to the load with the forks in a horizontal position Fig C Adjust the fork...

Page 15: ...T TRUCK DURING HANDLING OPERATIONS for visibility of the road Bring the forks to stop in front of the load Fig H Apply the parking brake and place the forward reverse lever in neutral Slightly lift th...

Page 16: ...of the load Fig M To drive very gently and carefully Free the forks by reversing the lift truck 3 Fig M See paragraph E VISIBILITY in the chapter INSTRUCTIONS FOR MOVING THE LIFT TRUCK DURING HANDLING...

Page 17: ...r on the lift truck e g Welding Do not drop metallic items on the battery When carrying out electric welding work on the lift truck connect the negative cable from the equipment directly to the part b...

Page 18: ...g avoid the articulations and electrical components and connections If necessary protect against penetration of water steam or cleaning agents components susceptible of being damaged particularly elec...

Page 19: ...lubricants properly suited to the relevant ambient temperatures It is the same for the cooling liquid Contact your dealer for information if necessary DRY AIR FILTER Ensure that the air filter is und...

Page 20: ...evel and the density of the electrolyte in the battery See chapter B EVERY 50 HOURS SERVICE in paragraph 3 MAINTENANCE Check the components of the electrical system the connections and fastening devic...

Page 21: ...the engine oil Run the internal combustion engine for a short time so that the oil and cooling liquid circulate inside Disconnect the battery and store it in a safe place away from the cold after cha...

Page 22: ...NTENANCE Refit and set the tension in the drive belts See chapter C EVERY 200 HOURS SERVICE in paragraph 3 MAINTENANCE Turn the internal combustion engine using the starter to allow the oil pressure t...

Page 23: ...CTURER OF THE LIFT TRUCK FIG A Model Series Serial Nr Chassis Nr Year of manufacture For any further technical information regarding your lift truck refer to chapter CHARACTERISTICS in paragraph 2 DES...

Page 24: ...of manufacture E F F MC 40 50 POWERSHIFT S rie 2 MC 60 70 POWERSHIFT S rie 2 Turbo Pression de service Cap Nominale Ann e fabrication C d G Tablier MODELE N dans la s rie Masse vide 44158 ANCENIS CED...

Page 25: ...Magneti Marelli M127 CLARK HURTH CLARK HURTH Electrohydraulic 4 3 Electrohydraulic ENGINE Type MC 40 POWERSHIFT S rie 2 MC 50 POWERSHIFT S rie 2 MC 60 POWERSHIFT S rie 2 MC 70 POWERSHIFT S rie 2 MC 60...

Page 26: ...edal Hydraulic brake applied on the front wheels Multidisc brake immersed in oil Mechanical hand lever applied on the front wheels Multidisc brake immersed in oil FRONT AXLE Type Hub reducers Differen...

Page 27: ...4700 kg 6 5 kg cm2 kg cm2 723 cm2 cm2 Unladen Laden OPTION 18R19 5 XF Tubeless PR 6 5 Bar 1250 kg 2 8 kg cm2 1 32 kg cm2 439 cm2 947 cm2 MICHELIN 4700 kg 4 1 kg cm2 1 89 kg cm2 1150 cm2 2481 cm2 Unlad...

Page 28: ...irective 2000 14 CE guaranteed Travel speed of the lift truck Forward Reverse Standard lift height Rated capacity with standard mast Load center Weight of forks Each Lifting motions With standard mast...

Page 29: ...ull speed Pressure Steering circuit Flow rate at full speed Pressure Filtration Return Suction Hydraulic shock absorber Capacities Pressure Gear pump with flow divider 37 cm3 87 L min 210 Bar Load con...

Page 30: ...directive 2000 14 CE guaranteed Travel speed of the lift truck Forward Reverse Standard lift height Rated capacity with standard mast Load center Weight of forks Each Lifting motions With standard mas...

Page 31: ...g 4 5 kg cm2 2 1 kg cm2 1500 cm2 3236 cm2 Unladen Laden OPTION 18R22 5 XF Tubeless PR 7 Bar 1750 kg 2 2 kg cm2 1 01 kg cm2 800 cm2 1726 cm2 MICHELIN 6800 kg 4 4 kg cm2 2 03 kg cm2 1550 cm2 3344 cm2 44...

Page 32: ...directive 2000 14 CE guaranteed Travel speed of the lift truck Forward Reverse Standard lift height Rated capacity with standard mast Load center Weight of forks Each Lifting motions With standard mas...

Page 33: ...00 kg 4 5 kg cm2 2 1 kg cm2 1500 cm2 3236 cm2 Unladen Laden OPTION 18R22 5 XF Tubeless PR 7 Bar 1750 kg 2 2 kg cm2 1 01 kg cm2 800 cm2 1726 cm2 MICHELIN 6800 kg 4 4 kg cm2 2 03 kg cm2 1550 cm2 3344 cm...

Page 34: ...0 14 CE guaranteed Travel speed of the lift truck Except particular conditions Forward Reverse Standard lift height Rated capacity with standard mast Load center Weight of forks Each Lifting motions W...

Page 35: ...kg cm2 2 19 kg cm2 1500 cm2 3236 cm2 Unladen Laden OPTION 18R22 5 XF Tubeless PR 7 5 Bar 1850 kg 2 3 kg cm2 1 07 kg cm2 800 cm2 1726 cm2 MICHELIN 7100 kg 4 6 kg cm2 2 11 kg cm2 1560 cm2 3365 cm2 445...

Page 36: ...directive 2000 14 CE guaranteed Travel speed of the lift truck Forward Reverse Standard lift height Rated capacity with standard mast Load center Weight of forks Each Lifting motions With standard mas...

Page 37: ...4 7 kg cm2 2 19 kg cm2 1500 cm2 3236 cm2 Unladen Laden OPTION 18R22 5 XF Tubeless PR 7 5 Bar 1850 kg 2 3 kg cm2 1 07 kg cm2 800 cm2 1726 cm2 MICHELIN 7100 kg 4 6 kg cm2 2 11 kg cm2 1560 cm2 3365 cm2...

Page 38: ...0 14 CE guaranteed Travel speed of the lift truck Except particular conditions Forward Reverse Standard lift height Rated capacity with standard mast Load center Weight of forks Each Lifting motions W...

Page 39: ...4m50 4550 15 15 0 3250 5550 45 5m00 5050 15 15 0 3505 6050 45 MC 40 POWERSHIFT S rie 2 TRIPLE MAST WITH TOTAL FREE ACTING LIFT MAST HL Z Y LL H H1 H2 3m70 3750 15 15 1255 2255 4750 45 4m00 4050 15 15...

Page 40: ...3250 5550 45 5m00 5060 15 15 0 3505 6050 45 MC 50 POWERSHIFT S rie 2 TRIPLE MAST WITH TOTAL FREE ACTING LIFT MAST HL Z Y LL H H1 H2 3m70 3760 15 15 1265 2255 4750 45 4m00 4060 15 15 1365 2355 5050 45...

Page 41: ...00 4070 15 15 0 3405 5405 45 4m50 4570 15 15 0 3655 5905 45 MC 60 70 POWERSHIFT S rie 2 Turbo HL Lift height in mm Z Forward tilting Y Backward tilting LL Free acting lift in mm H Overall height with...

Page 42: ...000 4000 3710 2590 500 600 1200 3600 3340 2330 TDLA40N 1670 TDLA40N 2000 197211 SUIVANT NORME EN 1726 1 D D mm mm kg mm 1 2 1 2 CAPACITE NOMINALE RATED CAPACITY NENNKAPAZIT T CAPACIDAD NOMINAL CAPACIT...

Page 43: ...7 R 2970 mm S 3255 mm T 5560 mm U 2420 mm V 3395 mm V1 200 mm W 2040 mm Y 15 Z 15 MC 50 POWERSHIFT S rie 2 1200 mm 2063 mm 772 mm 3755 mm 4955 mm 1590 mm 1640 mm 265 mm 210 mm 365 mm 345 mm 290 mm 315...

Page 44: ...EFECTIVA CAPACIT EFFETTIVA n 1 Jusqu hauteur de lev e Up to height of Bis zur hubh he Hasta altura de elevaci n Sino ad altezza di sollevamento 2 Pour hauteur maximale de For maximum height of F r max...

Page 45: ...R 3625 mm S 3460 mm T 6500 mm U 2440 mm V 3995 mm V1 760 mm W 2150 mm Y 15 Z 15 MC 60 Turbo POWERSHIFT S rie 2 1500 mm 2293 mm 803 mm 3960 mm 5460 mm 1700 mm 1580 mm 320 mm 285 mm 390 mm 370 mm 305 mm...

Page 46: ...EFECTIVA CAPACIT EFFETTIVA n 1 Jusqu hauteur de lev e Up to height of Bis zur hubh he Hasta altura de elevaci n Sino ad altezza di sollevamento 2 Pour hauteur maximale de For maximum height of F r max...

Page 47: ...R 3840 mm S 3510 mm T 6715 mm U 2440 mm V 4210 mm V1 995 mm W 2150 mm Y 15 Z 15 MC 70 Turbo POWERSHIFT S rie 2 1500 mm 2493 mm 803 mm 4160 mm 5660 mm 1700 mm 1580 mm 320 mm 270 mm 385 mm 375 mm 305 mm...

Page 48: ...2 30 INSTRUMENTS AND CONTROLS 2 8 10 17 18 1 22 23 24 21 9 19 12 13 14 20 16 6 27 9 5 7 4 3 14 13 12 20 20 20 15 11...

Page 49: ...er s seat and looking in front of him 1 DRIVER S SEAT DESIGNED FOR MAXIMUM COMFORT THIS SEAT CAN BE ADJUSTED AS FOLLOWS LONGITUDINAL ADJUSTMENT Pull the locking lever 1 upwards Slide the seat to the r...

Page 50: ...he green in display 2 remains visible To avoid causing any damage do not activate the compressor for over 1 minute SEAT BACK REST ANGLE ADJUSTMENT FIG C The back rest angle of the seat may be adjusted...

Page 51: ...the seat will not shift into another position MAINTENANCE FIG J Dirt may adversely affect the correct functioning of the seat For this reason make sure your seat is always clean To clean or change th...

Page 52: ...RTRIDGES AND BELTS in paragraph 3 MAINTENANCE E RED TRANSMISSION OIL TEMPERATURE LAMP The lamp and the buzzer come on when the converter oil temperature is abnormally high Stop the lift truck and look...

Page 53: ...CREEN WIPER ROOF WIPER OPTION F DIFFERENTIAL LOCK SIGNAL LIGHT This orange signal light goes out when you push the differential lock button G FLASHING LIGHT OPTION H WORKING HEAD LIGHT OPTION I WORKIN...

Page 54: ...t windscreen wiper and windscreen washer 10A 9 Indicator power supply 10A 10 Gear reverser 10A Transmission cut off 10A OPTION Reverse lights 10A OPTION Reverse buzzer alarm 10A 11 Sound alarm 10A Sto...

Page 55: ...PEDAL INCHING This pedal is used to gradually cut transmission making it easier to use a slow approach for careful handling jobs When you press the transmission cut off pedal you first gradually cut t...

Page 56: ...ely rapid elevation of the transmission oil temperature through excessive slipping of the converter which could lead to serious damage to the transmission it is essential to stop and change the workin...

Page 57: ...The lever backwards for backward mast tilting The lever forwards for forward mast tilting LEVER C Controls the additional attachment Use the hydraulic controls carefully without jerking to avoid accid...

Page 58: ...rear stoplight C Left tail light D Right tail light E Right rear stoplight F Right rear indicator 27 STEERING WHEEL REGULATING HANDLE This handle enables the angle and height of the steering wheel to...

Page 59: ...der Using a trailer in poor condition may effect the lift truck s steering and braking and hence safety If a third party helps in coupling or uncoupling the trailer this person must be permanently vis...

Page 60: ...ruck or to avoid being stolen Loosen nut 1 and remove the revolving light Protect mounting 2 with cap 3 2 REVERSE BUZZER ALARM 3 BATTERY CUT OFF 4 DIGICODE ANTI THEFT SYSTEM 5 ADAPTATION 4TH DISTRIBUT...

Page 61: ...60 400 H 6 Hydraulic return oil filter cartridge 221174 400 H 7 Suction strainer for hydraulic oil tank 77402 800 H 8 Filter cap for hydraulic oil tank 62415 800 H 9 Fan belt 474948 9 Fan belt Adaptat...

Page 62: ...UIDE ROLLER MANITOU Grease 1 Kg 161590 MC 40 50 POWERSHIFT S rie 2 Multipurpose NLGI 2 GREASING MAST GUIDE ROLLER MANITOU Grease 1 Kg 554 973 MC 60 70 POWERSHIFT S rie 2 Turbo Multipurpose HD NLGI 2 5...

Page 63: ...ity increases the power of the I C engine and the exhaust fumes A high sulphur content Not usually found in europe north america or australasia may cause wear to the I C engine If only fuels with a hi...

Page 64: ...Mast guide rollers Mast uprights MC 40 50 POWERSHIFT S rie 2 Mast lifting chains Condition of mast unit Chain rollers Mast guide rollers Mast bearing rollers HYDRAULICS Hydraulic oil level Hydraulic...

Page 65: ...brake discs Front wheels reducers clearance REAR AXLE Swivel pins Rear axle oscillation Direction Rear axle CHASSIS Structure Bearings and articulation rings ATTACHMENTS Forks wear Attachment carriage...

Page 66: ...ort 2 Fig A2 Lubricate slightly the filler neck in order to facilitate the setting and the removal of the radiator cap If the cooling liquid is very hot add only hot cooling liquid 80 C In an emergenc...

Page 67: ...2 NOTE OIL LEVEL WHEN COLD Between 15 C and 20 C Oil level must be at lower notch OIL LEVEL WHEN WARM Between 82 C and 93 C Oil level must be at upper notch Too much oil in the transmission may have...

Page 68: ...cartridge The cartridge must not be blown anywhere near the air filter box Never clean the cartridge by tapping it against a hard surface Your eyes must be protected during this intervention Clean th...

Page 69: ...ing the alignment of the lifting chains Then block the lock nut 1 Fig B4 and the nut 2 Fig B4 These checks are important for the good working operation of the mast In case of technical faults consult...

Page 70: ...de rollers of the mast through the port 3 Fig B6 3 In case of technical faults consult your dealer B7 MAST GUIDE ROLLERS GREASE MC 60 70 POWERSHIFT S rie 2 Turbo Place the lift truck on level ground w...

Page 71: ...B8 2 Use a clean funnel and clean the underside of the oil drum before filling Put the cap back Always maintain the oil level at maximum as cooling depends on the oil flowing through the tank B9 BRAKE...

Page 72: ...ours service Open the I C engine bonnet Remove caps 1 Fig B12 from each cell of the battery The level is correct when it is 1 5 cm above the top of the plates in the battery If necessary top up the ce...

Page 73: ...h 3 MAINTENANCE and remove the surplus of grease B14 REAR AXLE GREASE Clean and lubricate the following points with grease See chapter LUBRICANTS AND FUEL in paragraph 3 MAINTENANCE and remove the sur...

Page 74: ...FT TRUCK AND ONCE AT 250 HOURS SERVICE Clean and remove the grease on all the lenght of the mast uprights Fig C2 Be very careful when the lift truck is used in very dusty atmosphere Check carefully th...

Page 75: ...sh with the edge of the hole If necessary add oil See chapter LUBRICANTS AND FUEL in paragraph 3 MAINTENANCE by the filler port 2 Fig C4 Replace and tighten the level plug 1 Fig C4 Tightening torque 3...

Page 76: ...the new oil filter See chapter FILTERS CARTRIDGES AND BELTS in paragraph 3 MAINTENANCE with I C engine oil and lightly grease the seal Refit the oil filter on the filter bracket Tighten the oil filte...

Page 77: ...nections between the air filter and the I C engine and the connection and state of the clogging indicator on the filter Before mounting check the state of the new cartridge See chapter FILTERS CARTRID...

Page 78: ...tight Reprime the circuit by activating the feed pump If necessary bleed the fuel circuit See chapter G1 FUEL SYSTEM in paragraph 3 MAINTENANCE Reassemble the left side panel 1 Fig D5 1 D6 TRANSMISSIO...

Page 79: ...hains In case of technical faults consult your dealer D8 HYDRAULIC RETURN OIL FILTER CARTRIDGE CHANGE Thoroughly clean the outside of the filter and its surroundings before any intervention in order t...

Page 80: ...icing a battery can be dangerous take the following precautions Wear protective goggles Keep the battery horizontal Never smoke or work near a naked flame Work in a well ventilated area In the event o...

Page 81: ...oth and refit the filler plug 2 Fig E1 2 Open the I C engine bonnet Disassemble the left side panel 4 Fig E1 3 3 fastening screws Re prime the system by activating fuel feed pump 5 Fig E1 4 If necessa...

Page 82: ...that the oil is drained properly Dispose the drain oil in an ecological manner FILLING UP THE OIL Refit and tighten drain plug 1 Fig E3 1 Tightening torque 54 61 N m Fill up with oil See chapter LUBR...

Page 83: ...ner and tighten the hydraulic return oil filter 5 Fig E4 4 Tightening torque 81 N m Connect the hose 4 Fig E4 4 Reassemble the side panel 3 Fig E4 3 FILLING UP THE OIL Clean and refit drain plug 1 Fig...

Page 84: ...truck if the seat belt is faulty fixing locking it has cuts or tears etc Repair or replace the seat belt immediately E8 FRONT WHEELS REDUCERS OIL DRAIN Place the lift truck on level ground with the I...

Page 85: ...the hoses as well as the fastening devices and change the hoses if necessary Rinse the circuit with clean water and use a cleaning agent if necessary FILLING THE LIQUID Tighten drain plug 2 Fig F1 2...

Page 86: ...e condition of the hoses as well as the fastening devices and change the hoses if necessary Rinse the circuit with clean water and use a cleaning agent if necessary FILLING THE LIQUID Retighten drain...

Page 87: ...ew NOTE If the lever on the feed pump is in the maximum raised position turn the crankshaft by one turn Tighten the bleed screw while the diesel fuel is flowing out BLEEDING THE HEATER PLUG Loosen con...

Page 88: ...sible on even and hard ground To pass on stop of lift truck See chapter DRIVING INSTRUCTIONS in paragraph 1 OPERATING AND SAFETY INSTRUCTIONS Put the warning lights on Immobilise the lift truck in bot...

Page 89: ...l nuts with a torque wrench See chapter A DAILY OR EVERY 10 HOURS SERVICE in paragraph 3 MAINTENANCE for tightening torque G3 LIFT TRUCK TOW Do not tow the lift truck at more than 25 km h Put the forw...

Page 90: ...avoid rotation of the turbo shaft without lubrication when transporting the vehicle LOAD THE LIFT TRUCK Block the wheels of the platform Fix the loading ramps so that you obtain an angle as little as...

Page 91: ...m above the cab FITTING THE CABLE Unscrew the two screws 1 Fig G6 1 on the roof and replace them by two rings 2 Fig G6 2 Ref 72422 Pass the cable onto the upper belt of the mobile upright and fasten t...

Page 92: ...the silent blocks Reassemble the side panels Remove the cable the rings and refit both screws onto the roof G7 FRONT HEADLAMPS ADJUST RECOMMENDED SETTING As per standard ECE 76 756 76 761 ECE20 Set to...

Page 93: ...dealer It is COMPULSORY for all ATTACHMENTS WITH SUSPENDED LOAD Hoist crane jib crane jib with winch hook etc to be used with a fork lift fitted with AUTOMATIC HYDRAULIC MOVEMENT CUT OFF Only attachm...

Page 94: ...m Weight 210 Kg Reference 560859 Width 2000 mm Weight 225 Kg Reference 560860 Width 2400 mm Weight 260 Kg LOAD BACK REST 6T 7T Reference 572788 Width 1670 mm Weight Kg Reference 572790 Width 2000 mm W...

Page 95: ...0 mm Weight 383 Kg TDLA 50N 2000 Reference 572306 572072 572072 Nominal load capacity 4500 Kg Side shift 2 x 100 mm Width 2000 mm Weight 440 Kg STANDARDISED SIDE SHIFT CARRIAGE 4T 5T Double mast with...

Page 96: ...ference 572404 Nominal load capacity 2 x 2500 Kg Side shift 2 x 150 100 mm Width 2 x 985 mm Weight 2 x 165 Kg DOUBLE STANDARDISED SIDE SHIFT CARRIAGE 4T 5T Reference 415745 Section 125 x 40 x 1200 mm...

Page 97: ...00 L 1260 Kg Width 2100 mm Weight 605 Kg SP 1000 40N SD Reference 556304 Nominal load capacity 1000 L 1800 Kg Width 2200 mm Weight 690 Kg SP 1000 50N SD Reference 556308 Nominal load capacity 1000 L 1...

Page 98: ...Kg Width 2100 mm Teeth 6 Weight 630 Kg SP 1000 40N AD Reference 556305 Nominal load capacity 1000 L 1800 Kg Width 2200 mm Teeth 6 Weight 715 Kg SP 1000 50N AD Reference 556309 Nominal load capacity 10...

Page 99: ...0N R f rence 556298 Nominal load capacity 2500 L 3000 Kg Width 2100 mm Weight 950 Kg BCE 1500 50N Reference 556299 Nominal load capacity 1500 L 1800 Kg Width 2100 mm Weight 750 Kg BCE 2000 50N Referen...

Page 100: ...rence 174248 Nominal load capacity 1500 L 3300 Kg Weight 375 Kg GL 600 S2 Reference 174245 Nominal load capacity 600 L 1320 Kg Weight 277 Kg GL 1000 S2 Reference 174247 Nominal load capacity 1000 L 22...

Page 101: ...4 11...

Page 102: ...ence 206728 1950 mm Reference 206726 2000 mm Reference 223771 2050 mm Reference 223773 2100 mm Reference 206724 2150 mm Reference 206099 2250 mm Reference 206722 2450 mm Reference 223775 2500 mm BUCKE...

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