Manitou M26-2 3-E2 Series Operating And Safety Instructions Manual Download

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Summary of Contents for M26-2 3-E2 Series

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Page 2: ...NG AND SAFETY INSTRUCTIONS 2 DESCRIPTION 3 MAINTENANCE 4 ADAPTABLE ATTACHMENTS IN OPTION ON THE RANGE 16 04 2004 31 05 2006 15 12 2006 1ST DATE OF ISSUE UP DATING ADDING MC 60 POWERSHIFT S rie 3 E2 MC...

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Page 4: ...1 1 1 1 OPERA OPERATING TING AND SAFETY AND SAFETY INSTRUCTIONS INSTRUCTIONS...

Page 5: ...1 2...

Page 6: ...DRIVING THE LIFT TRUCK G STOPPING THE LIFT TRUCK H DRIVING THE LIFT TRUCK ON THE PUBLIC HIGHWAY INSTRUCTIONS FOR HANDLING A LOAD A CHOICE OF ATTACHMENTS B MASS OF LOAD AND CENTRE OF GRAVITY C TRANSVE...

Page 7: ...d atmospheric conditions of the site of utilisation Protection against frost see 3 MAINTENANCE LUBRICANTS AND FUEL Adaptation of lubricants ask your dealer for information I C engine filtration see 3...

Page 8: ...nd kept in the place provided on the lift truck and in the language used by the operator The operator s manual and any plates or stickers which are no longer legible or are damaged must be replaced im...

Page 9: ...company in charge of using the lift truck and must be permanently carried by the operator The operator is not competent to authorise the driving of the lift truck by another person C MAINTENANCE The...

Page 10: ...The use of working equipment and load lifting attachments to lift people is either forbidden or authorized exceptionally and under certain conditions see current regulations in the country in which th...

Page 11: ...andle s provided for this purpose Do not jump out of the seat to get down Always pay attention when using the lift truck Do not listen to the radio or music using headphones or earphones Never operate...

Page 12: ...e attachment must not be left just above a structure for long periods at a time because of the descending mast In such a case a constant watch must be kept and the height of the forks or the attachmen...

Page 13: ...the necessary operations F DRIVING THE LIFT TRUCK SAFETY NOTICE Operators attention is drawn to the risks involved in using the lift truck in particular Risk of losing control Risk of losing lateral...

Page 14: ...tion that will interfere with the traffic flow and at less than one meter from the track of a railway In the event of prolonged parking on a site protect the lift truck from bad weather particularly f...

Page 15: ...front mounted attachment on your lift truck If road legislation in your country authorizes circulation with a front mounted attachment you must at least Protect and report any sharp and or dangerous...

Page 16: ...MASS OF LOAD AND CENTRE OF GRAVITY Before taking up a load you must know its mass and its centre of gravity The load chart for your lift truck is valid for a load in which the longitudinal position o...

Page 17: ...solutions exist consult your dealer Never lift a load with a single fork Beware of the risks of trapping or squashing limbs when manually adjusting the forks Move the lift truck forward slowly 1 and...

Page 18: ...ift the load 1 and incline the carriage 2 backwards to stabilize the load fig E3 Tilt the load sufficiently backwards to ensure its stability Reverse the lift truck 1 very carefully and gently to free...

Page 19: ...e is running Only fill up the fuel tank in areas specified for this purpose Do not fill the fuel tank to the maximum level Do not smoke or approach the lift truck with a flame when the fuel tank is op...

Page 20: ...ol unit disconnect this before starting to weld to avoid the risk of causing irreparable damage to electronic components WASHING THE LIFT TRUCK Clean the lift truck or at least the area concerned befo...

Page 21: ...he protective product to the engine oil Run the I C engine for a short time so that the oil and cooling liquid circulate inside Disconnect the battery and store it in a safe place away from the cold a...

Page 22: ...NANCE D EVERY 500 HOURS SERVICE Refit and set the tension in the drive belts see 3 MAINTENANCE C EVERY 250 HOURS SERVICE Turn the I C engine using the starter to allow the oil pressure to rise Reconne...

Page 23: ...1 20...

Page 24: ...2 1 2 DESCRIPTION 2 DESCRIPTION...

Page 25: ...2 2...

Page 26: ...2 M26 2 S rie 3 E2 M30 2 S rie 3 E2 M26 4 S rie 3 E2 M30 4 S rie 3 E2 M40 4 S rie 3 E2 M50 4 S rie 3 E2 MC 40 POWERSHIFT S rie 3 E2 MC 50 POWERSHIFT S rie 3 E2 MC 60 POWERSHIFT S rie 3 E2 MC 70 POWERS...

Page 27: ...information regarding your lift truck refer to chapter 2 DESCRIPTION CHARACTERISTICS I C ENGINE FIG B I C engine Nr TRANSMISSION FIG C MC 30 S rie 3 E2 M26 2 S rie 3 E2 M26 4 S rie 3 E2 M40 4 S rie 3...

Page 28: ...identification Nr MASTS WITH SLIDES FIG J MC 30 S rie 3 E2 M26 2 S rie 3 E2 M26 4 S rie 3 E2 M30 2 S rie 3 E2 M30 4 S rie 3 E2 Mast identification Nr MASTS WITH ROLLERS FIG J M40 4 S rie 3 E2 MC 40 P...

Page 29: ...3 E2 M40 4 S rie 3 E2 M50 4 S rie 3 E2 Type Torque converter Gear box Number of forward speeds Number of reverse speeds Gear reverser TRANSMISSION MC 40 POWERSHIFT S rie 3 E2 MC 50 POWERSHIFT S rie 3...

Page 30: ...0 4 S rie 3 E2 M40 4 S rie 3 E2 M50 4 S rie 3 E2 Type Hub reducers BRAKE Service brake Type Parking brake Type ELECTRIC CIRCUIT Earth Battery Alternator Type Tension regulator Starter Type DANA Epicyc...

Page 31: ...7 BAR FRONT UNLADEN FRONT LADEN 1200 KG 3600 KG KG CM2 KG CM2 KG CM2 KG CM2 CM2 CM2 CM2 CM2 DIMENSIONS PRESSURE TYRE LOAD PRESSURE ON THE CONTACT SURFACE HARD GROUND LIGHT GROUND AREA OF THE CONTACT...

Page 32: ...except particular conditions Forward unladen Reverse unladen Standard lift height Rated capacity with standard mast Load center Weight of forks each Lifting motions with standard mast Unladen lifting...

Page 33: ...NT LADEN 1550 KG 3750 KG 2 76 KG CM2 3 16 KG CM2 1 28 KG CM2 1 47 KG CM2 553 CM2 1187 CM2 1193 CM2 2559 CM2 DIMENSIONS PRESSURE TYRE LOAD PRESSURE ON THE CONTACT SURFACE HARD GROUND LIGHT GROUND AREA...

Page 34: ...d except particular conditions Forward unladen Reverse unladen Standard lift height Rated capacity with standard mast Load center Weight of forks each Lifting motions with standard mast Unladen liftin...

Page 35: ...50 KG 5 52 KG CM2 9 01 KG CM2 1 29 KG CM2 2 10 KG CM2 265 CM2 450 CM2 1131 CM2 1927 CM2 13 00R24 XGLA2 TG TUBELESS MICHELIN 4 BAR FRONT UNLADEN FRONT LADEN 1500 KG 4050 KG 2 99 KG CM2 3 36 KG CM2 1 39...

Page 36: ...und except particular conditions Forward unladen Reverse unladen Standard lift height Rated capacity with standard mast Load center Weight of forks each Lifting motions with standard mast Unladen lift...

Page 37: ...31 KG CM2 2 03 KG CM2 268 CM2 421 CM2 1147 CM2 1802 CM2 DIMENSIONS PRESSURE TYRE LOAD PRESSURE ON THE CONTACT SURFACE HARD GROUND LIGHT GROUND AREA OF THE CONTACT SURFACE HARD GROUND LIGHT GROUND 10...

Page 38: ...d except particular conditions Forward unladen Reverse unladen Standard lift height Rated capacity with standard mast Load center Weight of forks each Lifting motions with standard mast Unladen liftin...

Page 39: ...31 KG CM2 2 09 KG CM2 268 CM2 446 CM2 1147 CM2 1911 CM2 DIMENSIONS PRESSURE TYRE LOAD PRESSURE ON THE CONTACT SURFACE HARD GROUND LIGHT GROUND AREA OF THE CONTACT SURFACE HARD GROUND LIGHT GROUND 10...

Page 40: ...d except particular conditions Forward unladen Reverse unladen Standard lift height Rated capacity with standard mast Load center Weight of forks each Lifting motions with standard mast Unladen liftin...

Page 41: ...200 KG 4650 KG KG CM2 KG CM2 KG CM2 KG CM2 CM2 CM2 CM2 CM2 18 22 5 MPT 06 163A8 16PR TUBELESS MITAS 4 BAR FRONT UNLADEN FRONT LADEN 1200 KG 4650 KG KG CM2 KG CM2 KG CM2 KG CM2 CM2 CM2 CM2 CM2 DIMENSIO...

Page 42: ...s than 2 5 m s2 Speed of movement of lift truck in standard configuration on horizontal ground except particular conditions Forward unladen Reverse unladen Standard lift height Rated capacity with sta...

Page 43: ...00 KG 5400 KG KG CM2 KG CM2 KG CM2 KG CM2 CM2 CM2 CM2 CM2 18 22 5 MPT 06 163A8 16PR TUBELESS MITAS 4 5 BAR FRONT UNLADEN FRONT LADEN 1300 KG 5400 KG KG CM2 KG CM2 KG CM2 KG CM2 CM2 CM2 CM2 CM2 DIMENSI...

Page 44: ...han 2 5 m s2 Speed of movement of lift truck in standard configuration on horizontal ground except particular conditions Forward unladen Reverse unladen Standard lift height Rated capacity with standa...

Page 45: ...0 KG 2 94 KG CM2 4 05 KG CM2 1 37 KG CM2 1 88 KG CM2 411 CM2 1118 CM2 887 CM2 2413 CM2 DIMENSIONS PRESSURE TYRE LOAD PRESSURE ON THE CONTACT SURFACE HARD GROUND LIGHT GROUND AREA OF THE CONTACT SURFAC...

Page 46: ...than 2 5 m s2 Speed of movement of lift truck in standard configuration on horizontal ground except particular conditions Forward unladen Reverse unladen Standard lift height Rated capacity with stand...

Page 47: ...KG 5350 KG 2 94 KG CM2 4 19 KG CM2 1 37 KG CM2 1 94 KG CM2 411 CM2 1275 CM2 887 CM2 2750 CM2 DIMENSIONS PRESSURE TYRE LOAD PRESSURE ON THE CONTACT SURFACE HARD GROUND LIGHT GROUND AREA OF THE CONTACT...

Page 48: ...than 2 5 m s2 Speed of movement of lift truck in standard configuration on horizontal ground except particular conditions Forward unladen Reverse unladen Standard lift height Rated capacity with stand...

Page 49: ...K TUBELESS MICHELIN 7 BAR FRONT UNLADEN FRONT LADEN 1750 KG 6750 KG 4 32 KG CM2 KG CM2 KG CM2 KG CM2 405 CM2 CM2 CM2 CM2 18R19 5 XF PR TUBELESS MICHELIN 6 5 BAR FRONT UNLADEN FRONT LADEN 1750 KG 6750...

Page 50: ...f movement of lift truck in standard configuration on horizontal ground except particular conditions Forward unladen Reverse unladen Standard lift height Rated capacity with standard mast Load center...

Page 51: ...ZY 165K TUBELESS MICHELIN 7 5 BAR FRONT UNLADEN FRONT LADEN 1800 KG 7050 KG 4 59 KG CM2 7 03 KG CM2 KG CM2 KG CM2 393 CM2 1002 CM2 CM2 CM2 18R19 5 XF PR TUBELESS MICHELIN 7 BAR FRONT UNLADEN FRONT LAD...

Page 52: ...f movement of lift truck in standard configuration on horizontal ground except particular conditions Forward unladen Reverse unladen Standard lift height Rated capacity with standard mast Load center...

Page 53: ...E MAST WITH TOTAL FREE ACTING LIFT MAST HL Z Y LL H H1 H2 3m70 3740 6 12 1283 2205 4662 47 4m00 4040 6 12 1383 2305 4962 47 4m30 4340 6 12 1533 2455 5262 47 4m70 4740 6 12 1633 2555 5662 47 5m00 5040...

Page 54: ...5540 6 12 1983 2975 6532 47 6m00 6040 6 12 2233 3225 7032 47 6m50 6540 6 12 2483 3475 7532 47 7m00 7040 6 12 2733 3725 8032 47 DOUBLE MAST WITH TOTAL FREE ACTING LIFT MAST HL Z Y LL H H1 H2 3m00 3040...

Page 55: ...0 15 15 1530 2585 5605 20 4m70 4750 15 15 1590 2645 5805 40 5m00 5050 10 15 1705 2760 6105 15 5m50 5550 10 15 1855 2910 6605 45 6m00 6050 10 15 2030 3085 7105 20 DOUBLE MAST WITH TOTAL FREE ACTING LIF...

Page 56: ...0 15 15 1540 2585 5605 20 4m70 4760 15 15 1600 2645 5805 40 5m00 5060 10 15 1715 2760 6105 15 5m50 5560 10 15 1865 2910 6605 45 6m00 6060 10 15 2040 3085 7105 20 DOUBLE MAST WITH TOTAL FREE ACTING LIF...

Page 57: ...15 1530 2530 5550 20 4m70 4750 15 15 1590 2590 5750 40 5m00 5050 10 15 1705 2705 6050 15 5m50 5550 10 15 1855 2855 6550 45 6m00 6050 10 15 2030 3030 7050 20 DOUBLE MAST WITH TOTAL FREE ACTING LIFT MAS...

Page 58: ...50 3560 15 15 1778 2780 4562 32 3m70 3760 15 15 1878 2880 4762 32 4m00 4060 15 15 2028 3030 5062 32 CHARACTERISTICS OF MASTS WITH ROLLERS MC 50 POWERSHIFT S rie 3 E2 HL Lift height in mm Z Forward til...

Page 59: ...m50 4570 15 15 0 3655 5905 45 CHARACTERISTICS OF MASTS WITH ROLLERS MC 60 POWERSHIFT S rie 3 E2 MC 70 POWERSHIFT S rie 3 E2 HL Lift height in mm Z Forward tilting Y Backward tilting LL Free acting lif...

Page 60: ...ITH SLIDES MC 30 S rie 3 E2 DOUBLE MAST WITH ALL ROUND VISION MAST HL Z Y LL H H1 H2 3m00 3045 6 10 0 2555 4055 0 3m60 3645 6 10 0 2855 4655 0 4m00 4045 6 10 0 3055 5055 0 4m50 4545 6 10 0 3405 5655 0...

Page 61: ...E2 M26 4 S rie 3 E2 DOUBLE MAST WITH ALL ROUND VISION MAST HL Z Y LL H H1 H2 3m00 3040 6 12 0 2625 4125 0 3m60 3640 6 12 0 2925 4725 0 4m00 4040 6 12 0 3125 5125 0 4m50 4540 6 12 0 3475 5725 0 TRIPLE...

Page 62: ...S M30 2 S rie 3 E2 M30 4 S rie 3 E2 DOUBLE MAST WITH ALL ROUND VISION MAST HL Z Y LL H H1 H2 3m00 3045 6 12 0 2625 4125 0 3m60 3645 6 12 0 2925 4725 0 4m00 4045 6 12 0 3125 5125 0 4m50 4545 6 12 0 347...

Page 63: ...ST MASTIL VERTICAL RAMPA VERTICALE EQUIPEMENT ATTACHMENT ZUBEH R EQUIPO ATTREZZATURA Q kg 3700 3000 3000 2750 1960 500 600 1100 3000 2750 1960 60E SS B621 100E SS B551 100E SS B687 218159 SUIVANT NORM...

Page 64: ...KALER MAST MASTIL VERTICAL RAMPA VERTICALE EQUIPEMENT ATTACHMENT ZUBEH R EQUIPO ATTREZZATURA Q kg 3600 3000 3000 2790 1965 500 600 1200 2700 2510 1765 TDL30A1320 TDL30A1750 TDL30A2000 182545 SUIVANT N...

Page 65: ...LER MAST MASTIL VERTICAL RAMPA VERTICALE EQUIPEMENT ATTACHMENT ZUBEH R EQUIPO ATTREZZATURA Q kg 3700 2600 2600 2380 1690 500 600 1100 2600 2380 1690 60E SS B621 100E SS B551 100E SS B687 221081 SUIVAN...

Page 66: ...IKALER MAST MASTIL VERTICAL RAMPA VERTICALE EQUIPEMENT ATTACHMENT ZUBEH R EQUIPO ATTREZZATURA Q kg 3600 2600 2600 2415 1700 500 600 1200 2340 2170 1530 TDL30A1320 TDL30A1750 TDL30A2000 182541 SUIVANT...

Page 67: ...LER MAST MASTIL VERTICAL RAMPA VERTICALE EQUIPEMENT ATTACHMENT ZUBEH R EQUIPO ATTREZZATURA Q kg 3700 3000 3000 2750 1960 500 600 1100 3000 2750 1960 60E SS B621 100E SS B551 100E SS B687 239159 SUIVAN...

Page 68: ...IKALER MAST MASTIL VERTICAL RAMPA VERTICALE EQUIPEMENT ATTACHMENT ZUBEH R EQUIPO ATTREZZATURA Q kg 3600 3000 3000 2790 1965 500 600 1200 2700 2510 1765 TDL30A1320 TDL30A1750 TDL30A2000 239168 SUIVANT...

Page 69: ...R MAST MASTIL VERTICAL RAMPA VERTICALE EQUIPEMENT ATTACHMENT ZUBEH R EQUIPO ATTREZZATURA Q kg 3700 2600 2600 2380 1690 500 600 1100 2600 2380 1690 60E SS B621 100E SS B551 100E SS B687 221081 SUIVANT...

Page 70: ...ALER MAST MASTIL VERTICAL RAMPA VERTICALE EQUIPEMENT ATTACHMENT ZUBEH R EQUIPO ATTREZZATURA Q kg 3600 2600 2600 2415 1700 500 600 1200 2340 2170 1530 TDL30A1320 TDL30A1750 TDL30A2000 182541 SUIVANT NO...

Page 71: ...R MAST MASTIL VERTICAL RAMPA VERTICALE EQUIPEMENT ATTACHMENT ZUBEH R EQUIPO ATTREZZATURA Q kg 3700 3000 3000 2750 1960 500 600 1100 3000 2750 1960 60E SS B621 100E SS B551 100E SS B687 239159 SUIVANT...

Page 72: ...ALER MAST MASTIL VERTICAL RAMPA VERTICALE EQUIPEMENT ATTACHMENT ZUBEH R EQUIPO ATTREZZATURA Q kg 3600 3000 3000 2790 1965 500 600 1200 2700 2510 1765 TDL30A1320 TDL30A1750 TDL30A2000 239168 SUIVANT NO...

Page 73: ...ER MAST MASTIL VERTICAL RAMPA VERTICALE EQUIPEMENT ATTACHMENT ZUBEH R EQUIPO ATTREZZATURA Q kg 3700 4000 4000 3710 2590 500 600 1200 3600 3340 2330 TDLA40N 1670 TDLA40N 2000 197211 SUIVANT NORME EN 17...

Page 74: ...ER MAST MASTIL VERTICAL RAMPA VERTICALE EQUIPEMENT ATTACHMENT ZUBEH R EQUIPO ATTREZZATURA Q kg 3700 5000 5000 3800 3400 600 1000 1200 4700 3600 3200 TDLA50N 1670 TDLA50N 2000 239178 SUIVANT NORME EN 1...

Page 75: ...KALER MAST MASTIL VERTICAL RAMPA VERTICALE EQUIPEMENT ATTACHMENT ZUBEH R EQUIPO ATTREZZATURA Q kg 3700 4000 4000 3710 2590 500 600 1200 3600 3340 2330 TDLA40N 1670 TDLA40N 2000 197211 SUIVANT NORME EN...

Page 76: ...KALER MAST MASTIL VERTICAL RAMPA VERTICALE EQUIPEMENT ATTACHMENT ZUBEH R EQUIPO ATTREZZATURA Q kg 3700 5000 5000 3800 3400 600 1000 1200 4700 3600 3200 TDLA50N 1670 TDLA50N 2000 239178 SUIVANT NORME E...

Page 77: ...T NOMINALE CAPACITES EFFECTIVES ACTUAL CAPACITIES EFFEKTIVE KAPAZIT T CAPACIDAD EFECTIVA CAPACIT EFFETTIVA CAPACITES EFFECTIVES ACTUAL CAPACITIES EFFEKTIVE KAPAZIT T CAPACIDAD EFECTIVA CAPACIT EFFETTI...

Page 78: ...T NOMINALE CAPACITES EFFECTIVES ACTUAL CAPACITIES EFFEKTIVE KAPAZIT T CAPACIDAD EFECTIVA CAPACIT EFFETTIVA CAPACITES EFFECTIVES ACTUAL CAPACITIES EFFEKTIVE KAPAZIT T CAPACIDAD EFECTIVA CAPACIT EFFETTI...

Page 79: ...2 56 INSTRUMENTS AND CONTROLS MC 30 S rie 3 E2 10 1 2 3 4 5 5 6 7 9 11 12 14 15 16 17 17 17 18 19 19 19 20 20 21 22 25 13 8...

Page 80: ...ANSMISSION CUT OFF 13 DIFFERENTIAL LOCK PUSH BUTTON 14 GEAR LEVER AND TRANSMISSION CUT OFF 15 FORWARD REVERSE LEVER 16 PARKING BRAKE LEVER 17 HYDRAULIC CONTROLS 18 HEATER CONTROL OPTION 19 HEATING VEN...

Page 81: ...8 INSTRUMENTS AND CONTROLS M26 2 S rie 3 E2 M26 4 S rie 3 E2 M40 4 S rie 3 E2 M30 2 S rie 3 E2 M30 4 S rie 3 E2 M50 4 S rie 3 E2 10 1 2 3 4 5 6 7 9 11 12 14 15 16 17 17 17 18 19 19 19 20 20 21 22 25 1...

Page 82: ...AND TRANSMISSION CUT OFF 13 DIFFERENTIAL LOCK PUSH BUTTON 14 GEAR LEVER AND TRANSMISSION CUT OFF 15 FORWARD REVERSE LEVER 16 PARKING BRAKE LEVER 17 HYDRAULIC CONTROLS 18 HEATER CONTROL 19 HEATING VEN...

Page 83: ...UMENTS AND CONTROLS MC 40 POWERSHIFT S rie 3 E2 MC 50 POWERSHIFT S rie 3 E2 MC 60 POWERSHIFT S rie 3 E2 MC 70 POWERSHIFT S rie 3 E2 10 1 2 3 4 5 6 7 9 11 12 12 15 16 17 17 17 18 19 19 19 20 20 21 22 2...

Page 84: ...NSMISSION CUT OFF 13 DIFFERENTIAL LOCK PUSH BUTTON 15 FORWARD REVERSE LEVER AND SPEED SELECTOR 16 PARKING BRAKE LEVER 17 HYDRAULIC CONTROLS 18 HEATER CONTROL 19 HEATING VENTS 20 DOORS LOCKS 21 DOORS U...

Page 85: ...60 POWERSHIFT S rie 3 E2 MC 70 POWERSHIFT S rie 3 E2 DESIGNED FOR MAXIMUM COMFORT THIS SEAT CAN BE ADJUSTED AS FOLLOWS LONGITUDINAL ADJUSTMENT Pull the locking lever 1 upwards Slide the seat to the re...

Page 86: ...he green in display 2 remains visible To avoid causing any damage do not activate the compressor for over 1 minute SEAT BACK REST ANGLE ADJUSTMENT FIG C The back rest angle of the seat may be adjusted...

Page 87: ...nd the seat will not shift into another position MAINTENANCE FIG J Dirt may adversely affect the correct functioning of the seat For this reason make sure your seat is always clean To clean or change...

Page 88: ...for the cause of the malfunction F RED PARKING BRAKE LAMP This lamp comes on when the parking brake is applied G RED ALTERNATOR CHARGE LAMP If the lamps C D E G H I L and the buzzer come on when the...

Page 89: ...n the event of an abnormal dropping of the level consult your dealer E RED I C ENGINE WATER TEMPERATURE LAMP If the lamp and the buzzer come on when the lift truck is running stop the I C engine immed...

Page 90: ...dal effected Position 2 Indicator light off no transmission cut off to service brake pedal D WARNING LIGHTS Optional for MC 30 S rie 3 E2 This switch enables the L H and R H Indicators to be switched...

Page 91: ...N WASHER TANK See 3 MAINTENANCE B EVERY 50 HOURS SERVICE 9 FUSE AND RELAY Optional MC 30 S rie 3 E2 Remove plate 1 to access fuse F25 and relays K1 to K6 K1 Transmission cut off relay MC 30 S rie 3 E2...

Page 92: ...MC 50 POWERSHIFT S rie 3 E2 MC 70 POWERSHIFT S rie 3 E2 F21 OPTION MC 30 S rie 3 E2 M26 2 S rie 3 E2 M26 4 S rie 3 E2 M40 4 S rie 3 E2 M30 2 S rie 3 E2 M30 4 S rie 3 E2 M50 4 S rie 3 E2 Differential l...

Page 93: ...pedal acts on the front wheels by means of a hydraulic brake system enabling the slowing down and stopping of the lift truck TRANSMISSION CUT OFF PEDAL This pedal enables the transmission to be cut o...

Page 94: ...in 2nd gear and go up to 3rd if the conditions and state of the road permit it With a trailer on the road Set off in 2nd gear and go up to 3rd if the conditions and state of the road permit it Handlin...

Page 95: ...tem operation test see the repairs manual The green LED lights up when the lift truck is immobile If the LED lights up when you are moving contact your dealer The red LED light up in the following two...

Page 96: ...ver A forwards when lowering TILT OF THE MAST The lever B backwards for backward tilting The lever B forwards for forward tilting ATTACHMENT The lever C forwards or backwards 18 HEATER CONTROL Optiona...

Page 97: ...SHIFT S rie 3 E2 A Left rear indicator B Left rear stoplight C Left tail light D Right tail light E Right rear stoplight F Right rear indicator 25 SPIRIT LEVEL Enables the operator to check that the l...

Page 98: ...2 75...

Page 99: ...accessory which is not in perfect working order Using a trailer in poor condition may effect the lift truck s steering and braking and hence safety If a third party helps in coupling or uncoupling th...

Page 100: ...2 77...

Page 101: ...firmed by LED A lighting up green If you make an error press the ANN key and re enter your code in full Start the lift truck within the next 30 seconds otherwise the anti theft system will react and L...

Page 102: ...SSORY Lever A forward or backward 7 ADAPTATION OF BALANCING VALVE ON TILTING CIRCUIT MC 30 S rie 3 E2 M26 2 S rie 3 E2 M26 4 S rie 3 E2 M40 4 S rie 3 E2 MC 40 POWERSHIFT S rie 3 E2 M30 2 S rie 3 E2 M3...

Page 103: ...2 80...

Page 104: ...3 1 3 MAINTENANCE 3 MAINTENANCE...

Page 105: ...3 2...

Page 106: ...40 POWERSHIFT S rie 3 E2 MC 50 POWERSHIFT S rie 3 E2 MC 60 POWERSHIFT S rie 3 E2 MC 70 POWERSHIFT S rie 3 E2 LUBRICANTS AND FUEL MC 30 S rie 3 E2 M26 2 S rie 3 E2 M30 2 S rie 3 E2 M26 4 S rie 3 E2 M30...

Page 107: ...3 4...

Page 108: ...USING ORIGINAL MANITOU PARTS FOR MAINTENANCE OPERATIONS YOU BENEFIT THROUGH ITS NETWORK MANITOU PROVIDES THE USER WITH EXPERTISE Know how and competence The guarantee of high quality work Original rep...

Page 109: ...74 Change 500 H FILTER CAP FOR HYDRAULIC OIL TANK Part number 62415 Change 1000 H SUCTION STRAINER FOR HYDRAULIC OIL TANK Part number 77402 Clean 1000 H FUEL FILTER CARTRIDGE Part number 605013 Change...

Page 110: ...FILTER Part number 561749 Change 500 H HYDRAULICS HYDRAULIC RETURN OIL FILTER CARTRIDGE Part number 221174 Change 500 H FILTER CAP FOR HYDRAULIC OIL TANK Part number 62415 Change 1000 H SUCTION STRAIN...

Page 111: ...LTER CARTRIDGE Part number 221174 Change 500 H FILTER CAP FOR HYDRAULIC OIL TANK Part number 62415 Change 1000 H SUCTION STRAINER FOR HYDRAULIC OIL TANK Part number 77402 Clean 1000 H FUEL FILTER CART...

Page 112: ...50145 Change 500 H HYDRAULICS HYDRAULIC RETURN OIL FILTER CARTRIDGE Part number 221174 Change 500 H FILTER CAP FOR HYDRAULIC OIL TANK Part number 62415 Change 1000 H SUCTION STRAINER FOR HYDRAULIC OIL...

Page 113: ...82359 COOLING CIRCUIT 13 Liters Cooling liquid protection 30 2 L 5 L 20 L 473076 470077 470078 Cooling liquid protection 25 2 L 5 L 20 L 554002 554003 554004 FUEL TANK 85 Liters Diesel fuel TRANSMISSI...

Page 114: ...1 546220 REAR AXLE MC 30 S rie 3 E2 M26 2 S rie 3 E2 M30 2 S rie 3 E2 ORGANS TO BE LUBRICATED RECOMMENDATION PACKAGING PART NUMBER SWIVEL PINS STEERING CYLINDER REAR AXLE OSCILLATION MANITOU Grease Mu...

Page 115: ...359 COOLING CIRCUIT 19 Liters Cooling liquid protection 30 2 L 5 L 20 L 473076 470077 470078 Cooling liquid protection 25 2 L 5 L 20 L 554002 554003 554004 FUEL TANK MC 40 50 POWERSHIFT S rie 3 E2 MC...

Page 116: ...CITY RECOMMENDATION PACKAGING PART NUMBER FRONT AXLE DIFFERENTIAL MC 40 50 POWERSHIFT S rie 3 E2 up to machine no 218949 from machine no 218950 MC 60 70 POWERSHIFT S rie 3 E2 6 5 Liters 15 5 Liters 6...

Page 117: ...rollers Mast bearing rollers Thickness of the mast wearing plates 2T6 3T HYDRAULIC Hydraulic oil level Hydraulic return oil filter cartridge Hydraulic oil Suction strainer for hydraulic oil tank Filt...

Page 118: ...E2 M30 4 S rie 3 E2 M50 4 S rie 3 E2 Rear wheels reducers pivots Rear axle oscillation Rear axle differential oil level Rear wheels reducers oil level Rear axle differential oil Rear wheels reducers...

Page 119: ...facilitate the setting and the removal of the radiator cap Check visually that there is no leakage in the radiator and pipes To avoid any risk of spraying or burning wait until the I C engine has cool...

Page 120: ...sary add oil see 3 MAINTENANCE E3 TRANSMISSION OIL Check visually that there is no leakage or seepage of oil in the transmission A5 TRANSMISSION OIL LEVEL CHECK MC 40 POWERSHIFT S rie 3 E2 MC 60 POWER...

Page 121: ...2 Rear tyres 340 N m 15 M26 2 S rie 3 E2 M30 2 S rie 3 E2 Rear tyres 340 N m 15 M26 4 S rie 3 E2 M30 4 S rie 3 E2 M40 4 S rie 3 E2 M50 4 S rie 3 E2 Rear tyres 340 N m 15 MC 40 POWERSHIFT S rie 3 E2 MC...

Page 122: ...3 19...

Page 123: ...lter and its mounts Verify the condition of the hoses and their mounts also Do not clean the dry air filter cartridge by washing it in liquid Do not clean by any means the safety cartridge located ins...

Page 124: ...ains between the carriage s chain fasteners and the chain rollers Manually verify the chain tension if necessary adjust as following while ensuring that the carriage is perpendicular to the mast Untig...

Page 125: ...rs fig B4 2 3 Lubricators of the tilt cylinders head axles 2 lubricators fig B4 3 B4 MAST WITH SLIDES GREASE MC 30 S rie 3 E2 M26 2 S rie 3 E2 M26 4 S rie 3 E2 M30 2 S rie 3 E2 M30 4 S rie 3 E2 To be...

Page 126: ...and remove the surplus of grease 1 Lubricators of the articulation axles at the foot of the mast 2 lubricators fig B4 1 2 Lubricators of the tilt cylinders foot axles 2 lubricators fig B4 2 3 Lubrica...

Page 127: ...E LUBRICANTS AND FUEL and remove the surplus of grease 1 Lubricators of the articulation axles at the foot of the mast 2 lubricators fig B4 1 2 Lubricators of the tilt cylinders foot axles 2 lubricato...

Page 128: ...n the oil level at maximum as cooling depends on the oil flowing through the tank B6 BRAKE OIL LEVEL CHECK Place the lift truck on level ground Remove the front sheet metal plate 1 fig B6 1 The level...

Page 129: ...distilled water that has been stored in a glass container Clean and dry caps 2 fig B9 2 and refit in place Check the terminal connections and lightly smear them with petroleum jelly to prevent the fo...

Page 130: ...Lubricators of the rear axle oscillation pin 2 lubricators fig B11 2 B11 REAR AXLE GREASE M26 2 S rie 3 E2 M30 2 S rie 3 E2 Clean and lubricate the following points with grease see 3 MAINTENANCE LUBR...

Page 131: ...rear wheels reducers pivots 2 lubricators fig B11 4 4 Lubricators of the rear axle oscillation pin 2 lubricators fig B11 5 B11 REAR AXLE GREASE MC 40 POWERSHIFT S rie 3 E2 MC 60 POWERSHIFT S rie 3 E2...

Page 132: ...3 29...

Page 133: ...en the lift truck is used in very dusty atmosphere Check carefully the differents rollers to discover any traces of wear and change it if necessary Lubricate very slightly with grease see 3 MAINTENANC...

Page 134: ...heck the level on each front wheel reducer Place level plug 1 fig C5 in the horizontal position Remove the level plug the oil should be flush with the edge of the hole If necessary add oil see 3 MAINT...

Page 135: ...bracket with a clean lint free cloth Lightly grease the new oil filter seal and refit the oil filter see 3 MAINTENANCE FILTERS CARTRIDGES AND BELTS on the filter bracket Tighten the oil filter by han...

Page 136: ...middle Reassemble the cover guiding the valve downwards D4 FUEL FILTER CARTRIDGE CHANGE Make sure the electrical contact on the lift truck is cut otherwise fuel will be released if the lift pump is on...

Page 137: ...ERSHIFT S rie 3 E2 Disassemble the access panel 1 fig D5 1 Unscrew and discard the transmission oil filter 2 fig D5 2 Carefully clean the filter head with a clean lint free cloth Slightly lubricate th...

Page 138: ...y see 3 MAINTENANCE FILTERS CARTRIDGES AND BELTS Refit the filter and protective casing D10 BATTERY ELECTROLYTE DENSITY CHECK The electrolyte density varies depending on the temperature concerned but...

Page 139: ...o 218950 Place the lift truck on level ground with the I C engine stopped and the differential oil still warm DRAINING THE OIL Dispose the drain oil in an ecological manner Place a container under dra...

Page 140: ...3 37...

Page 141: ...l the fuel tank with clean fuel see 3 MAINTENANCE LUBRICANTS AND FUEL filtered through a strainer or a clean lint free cloth and refit the filler plug 2 fig E1 2 If necessary bleed the fuel circuit se...

Page 142: ...n ecological manner CLEANING THE STRAINER Remove cover 3 fig E3 3 and set aside the O ring joint and sealing washer Allow the rest of the oil to drain away Remove and clean the strainer using a compre...

Page 143: ...ble the access panel 2 fig E3 2 Remove dipstick 3 fig E3 3 in order to ensure that the oil is drained properly Dispose the drain oil in an ecological manner FILLING UP THE OIL Refit and tighten drain...

Page 144: ...ELTS Refit the strainer and the inspection panel 5 fig E5 4 Connect the hoses 4 fig E5 4 as model of lift truck Reassemble the side panel 3 fig E5 3 FILLING UP THE OIL Clean and refit drain plug 1 fig...

Page 145: ...plug and unscrew the plug Let the oil drain fully Place the drain port in position B i e in a level port Fill up with oil see 3 MAINTENANCE LUBRICANTS AND FUEL by level port 1 fig E9 The level is cor...

Page 146: ...n and change each rear wheel reducer Place drain plug 1 fig E11 in position A Place a container under the drain plug and unscrew the plug Let the oil drain fully Place the drain port in position B i e...

Page 147: ...ntirely while ensuring that the ports do not get clogged Check the condition of the hoses as well as the fastening devices and change the hoses if necessary Rinse the circuit with clean water and use...

Page 148: ...3 45...

Page 149: ...pressure connectors 5 fig G1 4 of all the injectors Temporarily refit the air filter outlet hose 2 fig G1 1 Activate the starter until the diesel fuel flows out free of air at high pressure connectors...

Page 150: ...l it to the side Slip the new wheel on the wheel hub Refit the nuts by hand if necessary grease them Remove the security wedges and lower the lift truck with the jack Tighten the wheel nuts with a tor...

Page 151: ...the position of the lift truck gravity center for lifting fig G4 1 A 1110 mm B 885 mm MC 30 S rie 3 E2 A 980 mm B 1020 mm M26 2 S rie 3 E2 A 1060 mm B 940 mm M30 2 S rie 3 E2 A 1025 mm B 1055 mm M26 4...

Page 152: ...D THE LIFT TRUCK Block the wheels of the platform Fix the loading ramps so that you obtain an angle as little as possible to lift the lift truck Load the lift truck parallel to the platform Stop the l...

Page 153: ...0 cm above the overhead guard or the cab FITTING THE CABLE Unscrew the two screws 1 fig G6 1 on the roof and replace them by two rings 2 fig G6 2 MANITOU Reference 72422 Pass the cable onto the upper...

Page 154: ...heck that there is nothing impeding the manoeuvre Refit and tighten the fastening screws of the silent blocks Reassemble the side panels Reshape the gear lever boot as model of lift truck Remove the c...

Page 155: ...3 52...

Page 156: ...4 1 4 4 ADAPTABLE ADAPTABLE ATTACHMENTS ATTACHMENTS IN OPTION ON IN OPTION ON THE RANGE THE RANGE...

Page 157: ...4 2...

Page 158: ...S rie 3 E2 M30 4 S rie 3 E2 TECHNICAL SPECIFICATIONS OF ATTACHMENTS MAST WITH ROLLERS M40 4 S rie 3 E2 M50 4 S rie 3 E2 MC 40 POWERSHIFT S rie 3 E2 MC 50 POWERSHIFT S rie 3 E2 TECHNICAL SPECIFICATION...

Page 159: ...4 4...

Page 160: ...tional solutions exist consult your dealer All attachments with a suspended load winch crane jib crane jib with winch hook etc MUST be used with a lift truck equipped with a hydraulic movement cut out...

Page 161: ...570073 570074 570166 570167 570168 570169 570170 570171 570163 570164 570165 Rated capacity 3000 Kg 3000 Kg 3000 Kg Side shift 2 x 100 mm 2 x 100 mm 2 x 100 mm Width 1470 mm 1750 mm 2000 mm Weight 19...

Page 162: ...NG BUCKET SP 700 40N SD SP 1000 40N SD PART NUMBER 556302 556304 Rated capacity 700 L 1260 Kg 1000 L 1800 Kg Width 2100 mm 2200 mm Weight 605 Kg 690 Kg DIGGING BUCKET SP 700 40N AD S2 SP 1000 40N AD S...

Page 163: ...4 8 CEREAL AND FERTILIZER BUCKET BCE 1500 40N BCE 2000 40N PART NUMBER 556296 556297 Rated capacity 1500 L 1800 Kg 2000 L 2400 Kg Width 2100 mm 2100 mm Weight 775 Kg 870 Kg...

Page 164: ...00 mm Weight 210 Kg 230 Kg SPOUT BUCKET ADAPTABLE ON FORKS GL 300 S2 GL 400 S2 GL 600 S2 REFERENCE 174371 174372 174373 Nominal load capacity 300 L 660 Kg 400 L 880 Kg 600 L 1320 Kg Weight 149 Kg 157...

Page 165: ...1670 mm 2000 mm Weight 335 Kg 380 Kg M50 4 S rie 3 E2 MC 50 POWERSHIFT S rie 3 E2 TDL 50N 1670 TDL 50N 2000 PART NUMBER 572305 572306 572070 572072 Rated capacity 4500 Kg 4500 Kg Side shift 2x100 mm 2...

Page 166: ...POWERSHIFT S rie 3 E2 DOUBLE TDLA 50N PART NUMBER 572404 Rated capacity 2 x 2500 Kg Side shift 2x150 100 mm Width 2x985 mm Weight 2x165 Kg NORMALIZED FORK DOUBLE SIDE SHIFT CARRIAGE M40 4 S rie 3 E2 P...

Page 167: ...00 L 1260 Kg 1000 L 1800 Kg Width 2100 mm 2200 mm Weight 605 Kg 690 Kg M50 4 S rie 3 E2 MC 50 POWERSHIFT S rie 3 E2 SP 700 50N SD SP 1000 50N SD PART NUMBER 556306 556308 Rated capacity 700 L 1260 Kg...

Page 168: ...city 1000 L 2200 Kg 1500 L 3300 Kg Weight 325 Kg 375 Kg HYDRAULIC KIT TO OPEN THE SPOUT REFERENCE 653750 SPOUT BUCKET ADAPTABLE ON FORKS GL 600 S2 GL 800 S2 REFERENCE 174373 174374 Nominal load capaci...

Page 169: ...415702 Section 150 x 70 x 1500 mm Weight 176 Kg LOAD BACK REST PART NUMBER 560858 560859 560860 Width 1750 mm 2000 mm 2400 mm Weight 206 Kg 220 Kg 256 Kg STANDARDISED SIDE SHIFT CARRIAGE TDLA 100N 175...

Page 170: ...800 Kg 1200 L 2160 Kg Width 2210 mm 2210 mm Teeth 6 6 Weight 720 Kg 785 Kg SPOUT BUCKET ADAPTABLE ON FORKS GL 600 S2 GL 800 S2 PART NUMBER 174373 174374 Rated capacity 600 L 1320 Kg 800 L 1760 Kg Weig...

Page 171: ...tion 125 x 40 x 1200 mm 125 x 45 x 1200 mm Weight 77 Kg 84 Kg M30 2 S rie 3 E2 M30 4 S rie 3 E2 PART NUMBER 415152 415333 Section 125 x 45 x 1200 mm 150 x 50 x 1200 mm Weight 84 Kg 116 Kg SIDE SHIFT C...

Page 172: ...800 SD PART NUMBER 653836 653838 410727 Rated capacity 600 L 900 Kg 600 L 900 Kg 800 L 1440 Kg Width 2022 mm 2022 mm 2022 mm Weight 610 Kg 610 Kg 655 Kg DIGGING BUCKET SP 600 AD 390X1320 S2 SP 600 AD...

Page 173: ...100 mm Weight 210 Kg 230 Kg SPOUT BUCKET ADAPTABLE ON FORKS GL 300 S2 GL 400 S2 GL 600 S2 REFERENCE 174371 174372 174373 Nominal load capacity 300 L 660 Kg 400 L 880 Kg 600 L 1320 Kg Weight 149 Kg 157...

Page 174: ...n or equal to the width of the bucket REFERENCE 206734 206732 206730 Width 1375 mm 1500 mm 1650 mm REFERENCE 235854 206728 206726 Width 1850 mm 1950 mm 2000 mm REFERENCE 223771 223773 206724 Width 205...

Page 175: ...4 20...

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Manitou M26-2 3-E2 Series, Operating And Safety Instructions Manual

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