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I. ANSWER PRECISION SUSPENSION

THANK YOU FOR CHOOSING THE HIGHEST TECHNOLOGY MOUNTAIN BIKE SUSPENSION FORK AVAIL-

ABLE.  2001 MARS FORK MODELS HAVE STATE OF THE ART AIR SPRING SYSTEMS.  THE MARS SERIES

ALL USE THE TWIN PISTON CHAMBER SYSTEM (TPC) THAT SURPASS ALL OTHER TYPES OF OIL DAMPED

SYSTEM IN PERFORMANCE AND DURABILITY.

Your 2001 MARS Fork is fully assembled and ready to for installation onto your bicycle and comes

equipped with a 1 1/8  threadless steerer tube.   All MARS forks come in two versions: standard and

No-Boss.  The standard version has mounts for both V-brakes and disc brakes.  The No-Boss version

has the cantilever brake boss removed and is for disk brake use only.

II. CONSUMER SAFETY INFORMATION

GENERAL WARNING:

Bicycling is a hazardous activity that requires that the rider stay in

control of his or her bicycle at all times.  Reading this manual entirely and properly main-

taining your bicycle and suspension fork will reduce the possibility of injury or possible

death.  Prior to riding your bicycle, you should inspect your suspension fork to ensure that

no damage has occurred during the course of riding.  Do not ride your bicycle if the fork

shows any signs of bending, cracking, leaking, or if it is missing any of the originally supplied

components.  Any fall from your bicycle can result in serious injury or even death.

Following these instruction can help you reduce the risk of being injured. 

If you are a moderate or aggressive off-road rider, or ride at least three times a week over

rough terrain,  Answer recommends returning your suspension fork every 2 years for a

through inspection and update.  Take your fork to a Manitou authorized dealer who can

arrange for shipment to Answer Products, or you may call Answer to have your fork shipped

directly at (661) 257-4411.

IMPORTANT: 

The 2001 MARS fork is for off road use only and as such, does not come with the

reflectors for on road use.

1 Never remove or have the steerer tube or stanchions (inner legs) removed from the crown.

The steerer tube and stanchions are press fit assembled at the factory.  Pressing them out will

permanently damage the crown, steerer tube, and stanchions beyond repair and render them

unsafe for any continued use.

2 Never attempt to thread a threadless steerer tube.  Machining threads will weaken the steerer

tube and create an unsafe condition.  The only safe thing to do is obtain the proper

crown/steerer from your dealer.

2001 MARS SERVICE MANUAL

Summary of Contents for 2001 MARS

Page 1: ...ing Do not ride your bicycle if the fork shows any signs of bending cracking leaking or if it is missing any of the originally supplied components Any fall from your bicycle can result in serious inju...

Page 2: ...ot be liable for any incidental or consequential damages If for any reason warranty work is necessary return the fork to the place of purchase In the USA dealers should call Answer Products at 661 257...

Page 3: ...to clear the 0 275 7MM thick secondary catch dropout The quick release must be tightened after it has adequate thread engagement 4 or more threads with the release adjusted to bicycle per manufacturer...

Page 4: ...switched with stiffer or softer versions to accommodate for different rider styles and terrain There s also a coil negative spring but it is available in one rate only and is designed to be pre loaded...

Page 5: ...le set the air pressure to a mid to low range and increase the rebound damping to eliminate top out The fork feels less active and is not getting the travel it used to when it was new Chances are that...

Page 6: ...commend If you feel any stiction developing with your fork give about 10 squirts with Prep M lube Push the fork up and down a few times to ensure that the lube penetrates properly and the go ride Your...

Page 7: ...removing screws 2 Pull the outer leg assembly down to remove from the inner legs and crown 3 Remove fork boots Note It is not recommended to remove the dust seal every time the fork is disassembled Th...

Page 8: ...parts thoroughly 2 Grease compression rod lightly Be sure rebound elastomer is installed onto compression rod 3 Slide on end cap second stage elastomer and install bottom clip 4 Install into left leg...

Page 9: ...thread in end cap Torque 30 in lb 3 5N m max 4 Install outer leg assembly see Figure 9 Add 5 WT Maxima or equivalent oil Do not over fill Check oil level see Figure 8 MARS ELITE AND MARS SUPER REBOUND...

Page 10: ...Install and hand tighten valve nut Be sure large blow off washer will slide over piston spacer and com press the small spring Torque valve nut to 12 in lb 1 3 N m max over tightening will dam age the...

Page 11: ...ELITE MARS SUPER BUSHING SEAL KIT 85 4111 MARS REBOUND DAMPING ASSEMBLY 85 3016 MARS ELITE MARS SUPER REBOUND DAMPING ASSEMBLY 85 9268 MARS COMPRESSION DAMPING ASSEMBLY 85 3018 MARS ELITE COMPRESSION...

Page 12: ...16 BOTTOM OUT WASHER 063181 RETAINING RING 040679 NOT REMOVABLE INCLUDING NEGATIVE SPRING LEFT LEG ASSEMBLY 062931 TORQUE 30 50 INCH LBS TORQUE 3 5 5 6 N M ADJUSTER KNOB 062503 O RING 3 4 x 7 8 040681...

Page 13: ...K BOOT 063249 O RING 3 4 X 7 8 040681 LOWER SHAFT 062970 DETENT BALL 040689 LOWER NEEDLE 062570 PISTON SEAT 062130 826 X 409 X 005 SHIM 041139 SPRING 041152 AIR SPRING CAP ASSEMBLY 061038 TORQUE 3 5 5...

Page 14: ...8 040681 DETENT BALL 040689 LOWER SHAFT 062970 O RING 5 32 x 9 32 041130 LOWER NEEDLE 062570 RIGHT LEG 062927 PISTON SEAT 062130 826 X 409 X 005 SHIM 041139 SPRING 041152 PISTON 062562 AIR SPRING KNOB...

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