Manitou 105 VJR 2 Operator'S Manual Download Page 1

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ACCESS PLATFORM

80 VJR & 105 VJR 2

547356 EN (09 / 11 / 2004)

BP 249 Z. I.

44158 ANCENIS CEDEX - FRANCE

TEL : 33 (0)2 40 09 10 11

YOUR DEALER

OPERATOR’S MANUAL

THIS INSTRUCTION LEAFLET MUST BE KEPT PERMANENTLY ON THE ACCESS PLATFORM AND BE READ AND

UNDERSTOOD BY THE OPERATORS.

Summary of Contents for 105 VJR 2

Page 1: ...2 547356 EN 09 11 2004 BP 249 Z I 44158 ANCENIS CEDEX FRANCE TEL 33 0 2 40 09 10 11 YOUR DEALER OPERATOR S MANUAL THIS INSTRUCTION LEAFLET MUST BE KEPT PERMANENTLY ON THE ACCESS PLATFORM AND BE READ A...

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Page 3: ...irst issue 19 02 2003 Up date P 3 5 02 06 2003 Up date P 3 5 01 09 2004 Corrections Chapter 2 modification of capacities updating images and drawings Chapter 3 modification of maintenance frequency 09...

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Page 5: ...1 12 2 DESCRIPTION 2 1 CHARACTERISTICS 2 4 DIMENSIONS 2 6 CONTROL INSTRUMENTS 2 10 OPERATING THE PLATFORM 2 20 RESCUE PROCEDURE 2 22 3 MAINTENANCE 3 1 FILTER ELEMENT 3 3 LUBRICANTS 3 3 MAINTENANCE PER...

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Page 7: ...1 1 1 INSTRUCTIONS 1 INSTRUCTIONS...

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Page 9: ...nd must therefore assume responsibility for it Any user who copies original parts or has them copied exposes himself to legal risks The declaration of conformity is only binding on the manufacturer fo...

Page 10: ...y operate the platform This training is the employer s responsibility When using the platform as a safety precaution another operator must be present on the ground Familiarise yourself with the platfo...

Page 11: ...OR EVERY 5 HOURS OF OPERATION For your safety and that of others do not alter the structure or the settings of the different components of your platform yourself Hydraulic pressure Limit switch ratin...

Page 12: ...is new see Chapter BEFORE STARTING THE PLATFORM FOR THE FIRST TIME Section 1 SAFETY INSTRUCTIONS AND ADVICE Check that the tyres are in good condition Before starting the platform check the hydraulic...

Page 13: ...able clothing for driving the platform avoid loose hanging clothing When working in areas of through traffic avoid any risk of something becoming caught Keep your eyes in the direction of travel and a...

Page 14: ...o close to electrical cables You are strongly advised to ensure that the safety rules on the site conform to the prevailing local regulations regarding all types of work near to electrical cables Do n...

Page 15: ...he connections the hoses or a hydraulic component while the circuit is still pressurised Any manipulation or removal of the equalising valves that may be fitted to the jacks on your platform can prove...

Page 16: ...re equipment near to the electrical components If necessary protect components liable to damage from penetration by water steam or cleaning products and protect the electrical components and connectio...

Page 17: ...stomers On any orders for replacement parts or any request for technical information please always specify NB So that you can provide all these numbers easily you are recommended to write them down in...

Page 18: ...s levels see Chapter MAINTENANCE INTERVALS and topping up if required The machine is filled with lubricant at the factory to suit average climatic conditions i e 15 C to 35 C For more severe use befor...

Page 19: ...2 1 2 DESCRIPTION 2 DESCRIPTION...

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Page 21: ...2 3...

Page 22: ...pacity 4 8 cc 4 8 cc Pressure 220 bars 220 bars HYDRAULIC WHEEL MOTORS Type 332 cc hydraulic motor 332 cc hydraulic motor POCLAIN POCLAIN ELECTRICAL CIRCUIT Battery 24 V 270 Ah 24V 180 Ah Charger 24 V...

Page 23: ...sion 3310 mm 3310 mm Weight of the platform 3280 Kg 2400 Kg Number of speeds 3 3 Max permissible slope 22 28 Max permissible tilt 5 ou 3 3 5 ou 2 105 VJR2 80 VJR TYRES 105 VJR2 Dimensions Load per Con...

Page 24: ...2 80VJR A 2813 2813 B 1200 1200 C 1990 1990 D 85 85 E 244 244 F 1716 1716 G 990 990 H 1467 1467 I 29 29 J 1771 1771 K 100 100 L 2026 2026 M 520 520 N 1753 1753 O 2811 2811 P 6795 4347 Q 8320 5870 A B...

Page 25: ...2 7 3 2 1 1 2 1 2 3 4 5 6 7 8 3 9 10 3 2 1 0 1 2 3 10 1 2 3 4 5 6 7 8 9 N O P Q 105 VJR 2...

Page 26: ...2 8 80VJR 1 2 3 4 5 6 7 1 2 3 4 5 6 7 3 2 1 0 1 2 3 N O P Q...

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Page 28: ...2 10 CONTROL INSTRUMENTS A GROUND CONTROL POINTS 13 HOURS 1 10 0 1 8 12 5 7 4 3 11 9 10 6 2 1...

Page 29: ...R 3 MACHINE SERVICING LAMP 4 GREEN CHARGER CONNECTED TO MAINS SUPPLY LAMP 4 DEAD MAN BUTTON 5 STATE OF BATTERY CHARGE LED 7 EMERGENCY STOP 8 EXTENSION ARM RAISE LOWER CONTROL 9 TELESCOPIC MAST RAISE L...

Page 30: ...2 12 CONTROL INSTRUMENTS B CONTROL POINT ON THE PLATFORM 17 18 15 14 19 24 24 20 16 22 21 23...

Page 31: ...8 EMERGENCY STOP 19 ALARM BUZZER 20 DIFFERENTIAL LOCK CONTROL BUTTON 21 SOUND ALARM CONTROL BUTTON 22 OVERLOAD LAMP 23 TILT LAMP 24 POINTS FOR ATTACHING THE SAFETY HARNESS NOTE The terms RIGHT LEFT FR...

Page 32: ...G LAMP THIS LAMP HAS TWO FUNCTIONS 1 This lamp is controlled by a timer which brings it on every 50 hours worked When the lamp is on this mean that the machine must be serviced see chapter PERIODICITY...

Page 33: ...LATFORM This is the control point selector A Control is effected from the platform platform B Neutral position the platform controls are idle remove the key in this position C Control is effected from...

Page 34: ...ting and lowering of the mast MAST LIFTING Place the base basket switch in the base position keep the dead man but ton pushed and push the switch 9 upwards MAST LOWERING Place the base basket switch i...

Page 35: ...s overloaded this lamp comes on Ref 11 and 22 in the platform 12 TILT CONTACTOR This contactor monitors the tilt of the chassis If the tilt becomes excessive an alarm sounds discontinuously in the pla...

Page 36: ...6 to raise or lower FORWARD REVERSE MOTION Select the movement with impulsion on button 17 on the left slow speed CRAWL slow speed but giving more power e g driving up the ramp of the truck on the rig...

Page 37: ...pped with the exception of lowering of the telescopic mast and the extension arm It can therefore be returned to an acceptable level of tilt See also pages 2 to 5 B Overload The buzzer operates contin...

Page 38: ...terms of tilt and slope the maximum speed in translation level movement the maximum power to the driven wheels NOTE You can raise the mast by about 0 15 metres or raise the extension arm to the horiz...

Page 39: ...orm reaches the maximum of authorized tilt or slope the buzzer sounds intermittently and all movements are blocked except mast and pendular arm lowering lowering command If this happens re position th...

Page 40: ...es or obstacles located below the platform platform IN THE EVENT OF ACCIDENT OR BREAKDOWN Whenever an accident or breakdown occurs which renders the electric control units inoperable the machine still...

Page 41: ...on collerette flush TO LOWER THE PENDULAR ARM Remove the cap 6 Fig F Screw the valve 7 Fig F Screw the wheel 4 Fig E until movement starts When the operation is complete remember to loosen the valve 7...

Page 42: ...E AXIS OF THE MACHINE Undo the lock nut Ref 8 Fig G Open unscrew the valve Ref 9 Fig G The turret rotation motor is then free Manually rotate the turret to place it in the desired position When the op...

Page 43: ...celle to a vehicle to tow and control it Loosen locknut 1 Fig A Loosen knurled wheel 2 Fig B Press button 3 Fig C and hold it down hard against the block while using the back up pump button 4 Fig D to...

Page 44: ...F G E 3 2 26 2 1 To apply the brakes momentarily pull valve 3 Fig E Once the towing operation has been carried out tighten knurled wheel 1 Fig F and locknut 2 Fig G...

Page 45: ...3 MAINTENANCE 3 MAINTENANCE 3 1...

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Page 47: ...2 297 hydraulic oil 56 L 546 108 215 L 546 109 GENERAL GREASING MANITOU grease 400 g 479 330 GREASING OF TURRET CROWN WHEEL High Performance cartridge BEARING TRACKS MAST LUBRICATION Dry High Aerosol...

Page 48: ...ctuator C2 Grease the axles of the arms C3 Grease the steering bearings C4 Grease the mast C5 Check the tightness of the wheel nuts D EVERY 100 HOURS OF OPERATION To be carried out once per year if th...

Page 49: ...paragraph A2 ZERO RESET OF THE TIMER This setting is performed after first doing the maintenance operation described in the section entitled Every 50 hours of operation Proceed as follows The lifting...

Page 50: ...e time while loading Switch off the power to the platform using the battery switch Ref 2 Fig B2 2 Do not place any metal objects on the battery risk of short circuit Do not remove the cell caps Do not...

Page 51: ...r before checking the specific gravity in each battery cell using a hydrometer Never check after filling with distilled water B5 CHECK THE LEVEL OF THE BATTERY ELECTROLYTE Check the level of the elect...

Page 52: ...RM LUBRICATOR 2 FIG C1 2 OF THE AXLE OF THE HEAD OF THE CYLINDER OF THE PENDULAR ARM C2 GREASE THE AXLES OF THE ARMS Clean and grease the following parts with grease See chapter LUBRICANTS and take of...

Page 53: ...STEERING BEARING LUBRICATOR 8 FIG C3 2 OF THE RIGHT STEERING BEARING C4 GREASE THE MAST Degrease the mast with a solvent Fig C4 1 Apply the lubricant See chapter Lubricants Fig C4 2 C5 CHECK THE WHEEL...

Page 54: ...points via the turret orifice provided for this purpose Fig D1 2 Remove the roller path casing and apply the lubricant on the roller path and gear teeth with a brush Lubricant required see Lubricants...

Page 55: ...D3 2 in order to facilitate the drainage process CLEANING THE STRAINER Unscrew the strainer 5 Fig D3 3 of the tank and clean it using a compressed air jet Screw the strainer back into position FILLING...

Page 56: ...DGE Unscrew the three fixing screws on the cover 7 Fig D3 5 Remove the filter cartridge 8 Fig D3 5 and replace it with a new one see Chapter FILTER ELEMENT NB Pay attention to the direction of install...

Page 57: ...e and repeat this 3 to 5 times E2 CHANGING A WHEEL FRONT AND REAR WHEEL Place the jack under the chassis see Ref A Fig E2 1 for front wheel and Ref B Fig E2 2 for rear wheel Protect the chassis by pla...

Page 58: ...at the cables will not bear upon the platform during the lift E3 2 Lift points of the machine Forklift machine E3 1 105 VJR2 80VJR A 722 mm B 1200 mm C 774 mm D 40 mm LIFTING THE PLATFORM When moving...

Page 59: ...t it from tipping LOADING THE PLATFORM Chock the wheels of the flatbed Fig E4 2 Secure the loading ramps to the flatbed so as to make the smallest possible angle for loading the platform Drive the pla...

Page 60: ...ground during the test Fig F1 1 RESULTS If the platform tips with a load of less than 540 kg for the 105 VJR2 or 400 kg for the 80 VJR then the mountings of the telescopic mast are worn Contact the a...

Page 61: ...4 1 4 MAINTENANCE HANDBOOK 4 MAINTENANCE HANDBOOK...

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Page 63: ...e programmes specially adapted to a variety of needs ensuring through his own expertise and the use of MANITOU original replacement parts the equipment s maximum efficiency We recommend that the maint...

Page 64: ...HOURS DEALER S STAMP REMARKS DATE ACTUAL HOURS ENGINEER S SIGNATURE 350 HOURS DEALER S STAMP REMARKS DATE ACTUAL HOURS ENGINEER S SIGNATURE 400 HOURS DEALER S STAMP REMARKS DATE ACTUAL HOURS ENGINEER...

Page 65: ...HOURS DEALER S STAMP REMARKS DATE ACTUAL HOURS ENGINEER S SIGNATURE 650 HOURS DEALER S STAMP REMARKS DATE ACTUAL HOURS ENGINEER S SIGNATURE 700 HOURS DEALER S STAMP REMARKS DATE ACTUAL HOURS ENGINEER...

Page 66: ...HOURS DEALER S STAMP REMARKS DATE ACTUAL HOURS ENGINEER S SIGNATURE 950 HOURS DEALER S STAMP REMARKS DATE ACTUAL HOURS ENGINEER S SIGNATURE 1000 HOURS DEALER S STAMP REMARKS DATE ACTUAL HOURS ENGINEER...

Page 67: ...TURE HOURS DEALER S STAMP REMARKS DATE ACTUAL HOURS ENGINEER S SIGNATURE HOURS DEALER S STAMP REMARKS DATE ACTUAL HOURS ENGINEER S SIGNATURE HOURS DEALER S STAMP REMARKS DATE ACTUAL HOURS ENGINEER S S...

Page 68: ...TURE HOURS DEALER S STAMP REMARKS DATE ACTUAL HOURS ENGINEER S SIGNATURE HOURS DEALER S STAMP REMARKS DATE ACTUAL HOURS ENGINEER S SIGNATURE HOURS DEALER S STAMP REMARKS DATE ACTUAL HOURS ENGINEER S S...

Page 69: ...TURE HOURS DEALER S STAMP REMARKS DATE ACTUAL HOURS ENGINEER S SIGNATURE HOURS DEALER S STAMP REMARKS DATE ACTUAL HOURS ENGINEER S SIGNATURE HOURS DEALER S STAMP REMARKS DATE ACTUAL HOURS ENGINEER S S...

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