M&R Starlight 2331 Manual Download

Page: 30 / 36

M&R Companies 440 Medinah Rd. Roselle, IL 60172 USA

Tel: +630-858-6101 Fax: +630-858-6134

www.mrprint.com

| store.mrprint.com

V.113017

Starlight ASO Chassis and LED Assembly (UL & CE)

Chassis and LED Assembly (UL & CE)

Part Name

Part Numbers

Blanket Assembly

9N0100601

Corner Glass Left Bracket

9N0101032

Screw 10X.50

PC59

Glass

9N0107001

Magnet Mounting Plate Assembly

9N0600335

Lift Arm

PR10

Leg Equalizer Glide

3037009

LED Assembly

N/A

Touch Screen Controller

1017812

Latch

Latch Assembly

9N0102100

Corner Glass Hold Down (Front)

9N0101031

Screw 10X.50

PC59

Proximity Switch

GW41

Proximity Switch Bracket

9N0600332

Hinge

LB13

Corner Glass Right Bracket

9N0101033

Screw 10X.50

PC59

Summary of Contents for Starlight 2331

Page 1: ...Starlight Ev1 Part MAN STARLIGHT 95 00 USD V 113017 ...

Page 2: ......

Page 3: ... 4 Assembly and Installation 12 4 1 Level Unit and Connect Pump 12 4 2 Assemble Optional Frame 14 5 Operation 16 5 1 Starlight 3140 and Starlight ASO Control Screen 16 5 2 Making Screen Exposures 16 5 2 1 Loading Screen 16 5 2 2 Exposing With the Control Screen 18 5 2 3 Saving and Recalling Jobs 19 5 2 4 Starlight ASO Screens and Calibration Error Bookmark not defined 6 Starlight CTS Conversion Ki...

Page 4: ...more of the following energy sources Compressed Air Pneumatic Energy Electricity Gas Natural Gas or Propane Each form of energy presents its own unique hazards and requires appropriate precautions Danger From Compressed Air Pneumatic Energy Only qualified personnel should be allowed to work on pneumatic components or assemblies Before work is started on pneumatic components or assemblies equipment...

Page 5: ... the safe operation or normal functioning of this equipment ensure that the equipment is immediately shut down sources of power to the equipment are shut off and secured and that personnel not trained to repair and directly involved in repairing the equipment are removed from the immediate area and not allowed to return until the equipment has been returned to a safe and fully functional condition...

Page 6: ...working on or near this equipment are knowledgeable in its safe operation and closely supervise inexperienced employees keep bystanders away from the equipment 6 Make sure the area around the equipment is clear and free of obstructions clean up spills immediately and remove ink and other contaminants at the end of each shift 7 Ensure that any and all safety guards including but not limited to safe...

Page 7: ...gation of notice to holders of this document with respect to changes subsequently made M R Printing Equipment Inc and its subsidiaries make no representation or warranty expressed or implied whether pursuant to statute or case law with respect thereto and assume no responsibility for the accuracy completeness sufficiency or usefulness of the information contained herein No warranties of merchantab...

Page 8: ...ecord the information from your product s rating plate on the sample plate shown below Date Installed Installed by Optional Features and Special Information Contacting M R If you need service or have questions about your equipment call the appropriate number and ask for Technical Support If you need parts ask for the Parts Department From the United States Canada Monday Friday between 8 30 AM and ...

Page 9: ... rigid flat substrates as more fully set forth in the manual specific to that product Any other use of this equipment is not permitted Exposure Equipment Exposure Equipment is designed to produce photographic printing plates and printing screens as more fully set forth in the manual specific to that product Any other use of this equipment is not permitted Folding and Packaging Equipment Folding an...

Page 10: ...mproper installation or use of the equipment 3 Operation of the equipment with defective safety devices 4 Operation of the equipment with safety devices removed disabled not working in whole or in part or in any manner rendered ineffective for the purpose for which they were designed 5 Failure to comply with instructions for transportation storage installation operation maintenance setup and take ...

Page 11: ... 58 x 79 cm 23 x 31 79 x 102 cm 31 x 40 Overall Size with Stand H x W x D 104 x 109 x 91 cm 41 x 43 x 36 104 x 130 x 109 cm 41 x 51 x 43 Overall Size H x W x D 20 x 109 x 91 cm 9 x 43 x 36 23 x 130 x 109 cm 9 x 51 x 43 Shipping Weight 147 kg 325 lb 193 kg 425 lb 1 If incoming voltage differs from the voltage s listed in this brochure calculate amperage accordingly Other electrical configurations a...

Page 12: ...ly grounded in accordance with local codes or in the absence of local codes with the National Electrical Code ANSI NFPA 70 Latest Edition Exposure unit must not be installed or stored in an area where is will be exposed to water and or weather DANGER Electrical power should be disconnected when working on this unit Do not operate this unit with the power supply cover removed DANGER Never look at t...

Page 13: ...ses from the vacuum blanket to the barbed hose fittings 1 at the rear of the unit 3 Connect the vacuum tube to the barbed hose fitting 1 on the vacuum pump Connect the electric power cord from the vacuum pump to the receptacle 2 at the rear of the vacuum frame base Connect the cord from the pressure sensor to the receptacle 3 at the rear of the vacuum frame ...

Page 14: ...mrprint com V 113017 4 2 Assemble Optional Frame 1 Install Leveling Foot 1 in each leg 2 2 Using a 5 32 hex wrench assemble sides and back 3 to legs 2 using 1 4 lock washers 4 and 1 4 x 5 8 long button socket cap screws 5 3 Install shelf 6 on the top of the side supports 3 using the four self tapping screws 7 ...

Page 15: ...veling pads to level unit front to back and side to side Attach Vacuum Pump to Shelf 1 The hardware to attach the pump to the shelf is found in the small hardware bag 2 Attach pump to the vibration mounts 1 with 1 4 x 1 2 hex head bolt 2 1 4 lock washer 3 and 1 4 washer 4 Put the pump vibration mounts 1 through the holes in the shelf and secure to shelf with 1 4 lock nuts provided in the small bag...

Page 16: ... and exposure times are entered through a keypad on the Main screen and up to 24 jobs can be saved in the memory Vacuum or exposure times are started and stopped using the control screen 5 2 Making Screen Exposures 5 2 1 Loading Screen 1 Unlatch the blanket frame assembly by pulling the bottom latch forward and up Lift the top of the latch up and off the hook on the blanket frame Unlock both latch...

Page 17: ...e the blanket frame to the load unload position 3 Center your film positive and screen frame on the glass work surface 4 Place the bleeder cords on the screen as close to the edge as possible Note DO NOT LAY THE BLEEDER CORDS ON THE IMAGE AREA 5 Lower the blanket frame assembly and latch it by reversing the procedure described in Step 1 ...

Page 18: ...ctions lights Note The LED lights will not display when the frame is opened 3 On the Main screen press the data entry cell for VAC TIME and EXP TIME and enter times as required on the keypad and press ENT To save the vacuum and exposure time parameters to memory refer to Saving and Recalling Jobs in this manual 4 Press START to start vacuum pump and exposure process The screen displays EXPOSING an...

Page 19: ... after entering the vacuum and exposure times to view the SAVE TO menu Press a number from 1 to 24 a keyboard displays Enter the job description and press ENT on the keyboard to enter that description Then press the number box 1 to 24 to the right of the description just entered to save the job Press RECALL to recall a saved job Press the numbered box 1 to 24 to the right required saved job and it...

Page 20: ...r 9N0600322 9N0700322 2 Side Bar 9N0600323 9N0700323 3 Shelf Tray 9N0600343 1 9N0700343 1 4 Wall Tray 9N0600343 2 9N0700343 2 5 Black Fully Threaded Screw 3001003 3001021 6 Black Fully Threaded Screw 3001011 3001011 7 Shelf Support Rod 9N0600342 9N0700342 8 Support Bracket 9N0600321 9N0700321 9 Corner Mounting Bracket 9N0600326 9N0700326 10 Self Tapping Screw PC52 PC52 Conversion Kit Part No for S...

Page 21: ...ibility Note With the glass removed your exposure times are quicker so testing is necessary to find the optimum exposure times Note Version 2 units have internally mounted Fans 1 1 Power Off 2 the Starlight and disconnect the main incoming power source 3 2 Using a Phillips screwdriver remove the two front corner glass Hold Down Brackets 4 Carefully remove Glass Note Wear Safety Glasses when workin...

Page 22: ...ur Screws 5 Attach one rod Support Bracket 6 to the end of each Support Rods 7 4 Slide the black Support Trays 8 onto the Support Rods 7 with vertical edges towards the end of the support rods and install the remaining two Support Brackets 6 on the other end of the Support Rods 7 5 Set the assembled frame work in the chassis and center it front to rear and right to left ...

Page 23: ...int com V 113017 6 When setting the support frame into the chassis the front right corner depresses a sensor switch 9 This changes the internal electronics to respond when the vacuum lid is opened 7 There are holes pre punched in each corner of the chassis The support frame is secured using Self Tapping Screws 10 ...

Page 24: ...ed there is a void created that must be filled The tan colored frame assembly is made for that purpose Position the tan frame pieces 11 12 on a flat table and assemble them at each corner using the corner Mounting Brackets 13 with the supplied Screws 14 9 Set the Frame into the chassis where the glass used to be and re install the Hold Down Brackets 4 ...

Page 25: ...uality replacement parts general cleaning and appearance of equipment creation of a preventive maintenance history for each piece of equipment Preventive maintenance documentation can be an invaluable resource This schedule is based on an 8 hour day and a 40 hour work week Daily WARNING To prevent possible injury to personnel and or damage to the equipment lock out and tag the electrical service t...

Page 26: ...wipe down Weekly WARNING To prevent possible injury to personnel and or damage to the equipment lock out and tag the electrical service to the equipment Inspect Vacuum Hoses Inspect the vacuum hose 1 from the vacuum pump to the vacuum frame for any sign of twisting kinking or wear Reposition vacuum hoses as needed to allow for efficient operation of the vacuum frame system Replace any hoses which ...

Page 27: ...int com store mrprint com V 113017 7 1 Scheduled Maintenance Log Based on a 40 hour work week Maintenance Procedure Daily Weekly Every 2 Weeks Monthly Every 3 Months Every 6 Months Yearly Every 3 Years Date performed Initials Inspect and Clean Vacuum Blanket X Clean Glass X Inspect Vacuum Hoses X ...

Page 28: ...Plate similar to the one shown below Note You must verify whether your equipment is 50 Hz CE or 60 Hz UL and order parts accordingly DANGER Operating this equipment with incorrect electrical parts can result in severe or fatal personal injuries and or property damage Schematic Diagrams for Electrical Parts M R uses the just in time approach to printing manuals so the electrical parts and part numb...

Page 29: ...ket 9N0101032 Screw 10X 50 PC59 3 Glass 9N1400409 9N0107001 4 Magnet Mounting Plate Assembly 9N0600335 9N0600335 5 Lift Arm PR10 PR10 6 Leg Equalizer Glide 3037009 3037009 7 LED Assembly 9N0600500 9N0700500 8 Touch Screen Controller 1017812 1017812 9 Latch VH982 Latch Assembly 9N0102100 10 Corner Glass Hold Down Front 9N0101031 Screw 10X 50 PC59 11 Proximity Switch GW41 GW41 Proximity Switch Brack...

Page 30: ...9N0100601 2 Corner Glass Left Bracket 9N0101032 Screw 10X 50 PC59 3 Glass 9N0107001 4 Magnet Mounting Plate Assembly 9N0600335 5 Lift Arm PR10 6 Leg Equalizer Glide 3037009 7 LED Assembly N A 8 Touch Screen Controller 1017812 9 Latch Latch Assembly 9N0102100 10 Corner Glass Hold Down Front 9N0101031 Screw 10X 50 PC59 11 Proximity Switch GW41 Proximity Switch Bracket 9N0600332 12 Hinge LB13 13 Corn...

Page 31: ...irst Light 1 Hose Connector 3 8 ID VH590 2 Muffler 1 4 2014000 3 Vacuum Relief Valve VH1008 4 Close Pipe Nipple VH126 5 Reducer 3 8 1 4 VH899 6 Pipe Tee 1 4 VE123 7 Vacuum Pressure Sensor 1024200 201 8 Vacuum Pump 120V 50 60 Hz VE1215 Vacuum Pump 220V 50 60 Hz VE1422 9N0600400 Starlight Vacuum Pump Full Assembly for 120V 60Hz 9N0700400 Starlight Vacuum Pump Full Assembly for 240V 50 60 Hz ...

Page 32: ...es 440 Medinah Rd Roselle IL 60172 USA Tel 630 858 6101 Fax 630 858 6134 www mrprint com store mrprint com V 113017 Controller UL CE Controller UL CE Part Name Part Numbers All Models 1 Touchscreen Controller 1017812 ...

Page 33: ...uit Breaker 20A 3140 1004716 Breaker Guard 9N0700341 9N0700341 3 Receptacle 4 Pin for Pressure Sensor 10160114 10160114 4 Fan 1009000 1009087 Guard VE880 Cord VE801 5 Cord 3 Conductor 16 Gauge 1002179 1002179 6 Single Receptacle 120V 60 Hz VE1213 VE1213 7 Cord 3 Conductor 14 Gauge 10020201 10020201 Power Supply Not Shown 1018102 1018102 8 Relay DPDT 30A Not Shown 10600007 10600007 9 Bridge Rectifi...

Page 34: ...ly UL CE Part Name Part Number 2331 3140 1 Floor Stand Leg 9N0600226 9N0600226 2 Side Brace 9N0600227 9N0700227 3 Back Brace 9N0600228 9N0700228 4 Leg Equalizer Glide 3037009 3037009 5 Pump Support Bracket 9N0700229 9N0700229 6 Split Lock Washer ZP 1 4 3022001 3022001 7 Button Socket Cap Screw 1 4 20 X 5 8 3001080 3001080 8 Self Tapping Screw 10 X 50 PC59 PC59 ...

Page 35: ...et on Base UL CE LED Cabinet on Base UL CE Part Name Part Number 2331 3140 1 LED Cabinet Assembly 9N0600101 9N0700101 2 SAE Washer 1 4 3021015 3021015 3 Split Lock Washer ZP 1 4 3022001 3022001 4 Button Socket Cap Screw 1 4 20 X 5 8 3001080 3001080 5 Split Lock Washer ZP 3 8 30220107 30220107 6 Socket Cap Screw 3 8 16 X 3 4 3009314 3009314 ...

Page 36: ...36 M R Companies 440 Medinah Rd Roselle IL 60172 USA Tel 630 858 6101 Fax 630 858 6134 www mrprint com store mrprint com V 113017 ...

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