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Portable Gas Conditioning Unit Series

PSS

PSS-5C, PSS-5/2C, PSS-5/3C

Instruction Manual

Version 1.02.02

Summary of Contents for PSS Series

Page 1: ...Portable Gas Conditioning Unit Series PSS PSS 5C PSS 5 2C PSS 5 3C Instruction Manual Version 1 02 02 ...

Page 2: ...sitate to contact M C or your M C authorized distributor You will find all the addresses in the appendix of this instruction manual For additional information about our products please go to M C s website www mc techgroup com There you can find the data sheets and manuals of our products in German and English This instruction manual does not claim completeness and may be subject to technical modif...

Page 3: ...25 13 2 Fan Speed Setting 26 13 3 Brightness Setting of Display 26 14 mA Output for the Temperature Measurement inside the Cooling Block 27 14 1 mA Output Range Selection 27 14 2 mA Output Calibration for the Temperature Measurement inside the Cooling Block 27 15 Liquid Alarm Sensor LA type LA1S 29 15 1 Activating the LA 29 15 2 LA Sensitivity adjustment 30 15 3 LA Calibration 31 16 Receipt of goo...

Page 4: ...of PSS 5 2C 12 Figure 7 Dimensions 18 Figure 8 Case content PSS 5C and PSS 5 3C 19 Figure 9 Navigating through the main menu 21 Figure 10 Reaching the set point entry from the ECP1000C ECP3000C main menu 23 Figure 11 Temperature alarm limits and hysteresis 25 Figure 12 LA alarm limits 30 Figure 13 PSS 5C and PSS 5 3C medium connections 34 Figure 14 Connecting the heated sample line with special ad...

Page 5: ...tions and warnings closely Read this manual carefully before commissioning and operating the device If you have any questions regarding the product or the application please don t hesitate to contact M C or your M C authorized distributor 2 Declaration of conformity CE Certification The product described in this operating manual complies with the following EU directives EMC Instruction The require...

Page 6: ...to be used within the permitted range of temperatures and pressures Ensure sun protected installation The unit may only be operated upright and with the door closed Unused connectors must be closed with the appropriate caps IP42 means protection against foreign objects 1 mm and dripping water up to an angle of 15 Do not use the gas conditioning systems PSS 5C PSS 5 2C and PSS 5 3C in hazardous are...

Page 7: ...that an unintentional situation or an unintentional status may occur in case the respective note is not respected NOTE These are important information about the product or parts of the operating manual which require user s attention QUALIFIED PERSONNEL These are persons with necessary qualification who are familiar with installation use and maintenance of the product High voltages Protect yourself...

Page 8: ...n the device The type plate contains the product name the serial number including explanation electrical connection data and the manufacturer s address 1 Serial number 4 S N digits 3 4 Month 01 2 Electrical connection data 5 S N digits 5 to 8 consecutive number 3 S N digits 1 2 Year 2018 Figure 1 Type plate The position of the electrical connections and gas connections are explained on the label b...

Page 9: ...www mc techgroup com PSS 5C 1 02 02 9 The warning label indicates the necessary requirements for operating the device Figure 3 Warning label on the device ...

Page 10: ... the M C Jet Stream Heat Exchanger The ECPX000C gas coolers specially developed for analysis technology are designed for maximum flow rates of up to 350 Nl h They are also installed as system assemblies in the PSS 5C PSS 5 2C and PSS 5 3C Jet Stream heat exchangers are available in Duran glass stainless steel 316Ti and PVDF polyvinylidene fluoride The selection of the appropriate heat exchanger ma...

Page 11: ...ard It contains a standard gas temperature monitoring as well as a temperature display visible from the outside Gas sample probe made of SS316Ti Ø 4 6 mm length 0 5 m Gas sample line PVC tube Ø 4 6 mm length 3 m Peltier gas cooler with temperature alarm high low TIAHL Fine filter FP 2T filter element porosity 2 µm Sample gas pump N3 KPE options N5 KPE Part No 01G9090 N9 KPE Part No 01G9095 Perista...

Page 12: ...PVC tube Ø 4 6 mm length 3 m Peltier gas cooler with temperature alarm high low TIAHL Fine filter FP 2T filter element porosity 2 µm Sample gas pump N3 KPE options N5 KPE Part No 01G9090 N9 KPE Part No 01G9095 Peristaltic pump2 2 x SR25 2 W for continuous condensate removal Figure 6 Gas flow diagram of PSS 5 2C ...

Page 13: ...act with the medium Stainless steel glass PVDF PTFE Novoprene Ready for operation Approx 3 min with heated line approx 1 h Mains power supply 115 or 230 V AC 10 50 60 Hz Power consumption Max 240 VA with option temperature controller and heated sample line 230 V max 1620 VA 115 V max 920 VA Fuse protection 4 A t 5 mm x 20 mm with option temperature controller 10 A t 5 mm x 20 mm Electrical connect...

Page 14: ...ated sample line PSS 5C connecting adapter with anti kink protection for rigid mounting of heated sample line with replaceable PTFE tube DN 4 6 consisting of special Swagelok fitting with 4 mm support sleeve material SS316Ti 01G9060 Connecting adapter DN 6 8 for heated sample line PSS 5C connecting adapter with anti kink protection for rigid mounting of heated sample line with replaceable PTFE tub...

Page 15: ...FM40 flow meter is possible with this version 3L PV 1 for switching over from test gas to sample gas in the inlet of the sample gas conditioning unit mounted with mounting bracket fittings in PVDF 01G9046 5 way ball valve Note only one FM40 flow meter is possible with this version 5L PV 1 for switching over from test gas to sample gas in the inlet of the sample gas conditioning unit mounted with m...

Page 16: ...erature at the PSS 5C case with connection socket mA output for PSS 5C 0 4 to 20 mA galvanically isolated burden 500 Ohm 01G9010 mA output Thermocouple type K for temperature measurement in heat exchanger with output 4 20 mA for 10 to 50 C 14 to 122 F load 100 Ohm 01K9250 Liquid alarm sensor LA1S Liquid alarm detection inside the PSS 5C case incl switch off function for sample gas pump liquid sens...

Page 17: ...c techgroup com PSS 5C 1 02 02 17 Options Type Part No SR25 3 W Note only one FM40 flow meter is possible with this version For acid dosing by an additional peristaltic pump 01P1320 Other versions on request ...

Page 18: ...ler status contact The peristaltic pump SR 25 2 W ensures continuous condensate removal This also allows to easily accomplish long term measurements with the gas conditioning system The corresponding particle filtration is carried out by the FP 2T fine filter For easy handling of the PSS 5C the display and function of the cooler are visible from the outside The case only needs to be opened for mai...

Page 19: ...ermined by the sample gas pump 5 If the required minimum total flow rate is not reached excessive overpressure can lead to premature destruction of the pump diaphragm The maximum pressure is reduced by using an optional needle valve in the bypass of the sample gas pump Part No 01G9050 The gas cooler is equipped with a Duran glass heat exchanger 8 as standard Heat exchangers in PVDF or stainless st...

Page 20: ...mmend the installation of a liquid alarm sensor type LA1S Part No 01G9015 For this purpose the FP 2T fine filter installed as standard is replaced by the FP 2T D fine filter with mounted liquid alarm sensor at the factory The evaluation electronics for the LA1S liquid sensor are integrated as standard in the ECPX000C cooler The PSS 5 can also be equipped with a special sample gas inlet Part No 01G...

Page 21: ...erature the set absolute or differential set point and the current set point can be displayed The set point entry and the menu for parameter setting can be accessed via a PIN entry PIN entry prevents unintentional adjustment of the set point and the device configuration Use the arrow keys to navigate through the menu and enter values Press the OK key to confirm entries and the Exit key to exit the...

Page 22: ... 6 to 27 F The display of the current signal value is indicated by a capital P on the right hand side The signal value is a measure for the percentage workload The signal value can assume values from 0 to 99 NOTE You will find the complete menu structure in the appendix of the ECPX000C instruction manual 12 2 PIN Entry To enter the range of set point input or parameter setting a PIN must be entere...

Page 23: ...t from dT 2 to 15 C dT 3 6 to 27 F using the and keys The factory setting is absolute value control temperature of 5 C 41 C Use the and keys to switch between the operating mode and set point settings If the letter on the left side is blinking you can use the and keys to switch between absolute and differential value control of the set point temperature NOTE Tap the key then the entries are discar...

Page 24: ... the device parameters the code belonging to the parameter must be entered and confirmed in this display The left digit of the code entry is blinking The first digit can be entered here Use the und keys to switch between the digits and the and keys to set the individual digits A code can have up to 3 digits Single digit codes are device specific two digit codes are important basic settings tens di...

Page 25: ...ter confirming the code the default value 3 appears The value is blinking and you can enter values from dT 2 to 8 C dT 3 6 to 14 4 F with the and keys Press to confirm your change or to leave the code range without making any changes After changing or aborting the display shows the cooler temperature again The code for setting LOW dT is 013 If you enter this code you can change the lower temperatu...

Page 26: ...e to different lighting conditions at the locations where the cooler is used The brightness of the display can be adjusted on the control panel of the ECPX000C To change the brightness setting 1 Enter the PIN see chapter 12 2 PIN Entry 2 Tap and hold the key for a short moment 3 The display shows the code entry You can also enter the code from the main menu To do this keep the key pressed until th...

Page 27: ...ure again 14 2 mA Output Calibration for the Temperature Measurement inside the Cooling Block The mA output built in by M C are factory calibrated If required the basic accuracy of the mA output can be optimized by recalibration A later installed mA output must be calibrated The mA output is suitable for a maximum load of 500 Ω only During calibration first the lower and then the upper value of th...

Page 28: ...up and down arrow keys After the adjustment the current meter should display 1 mA as accurately as possible Accept the value with the key Enter the code C311 for the calibration of the upper value of the mA output Now connect a current meter to the connector of the mA output This current meter should be used to measure a value close to 20 mA You can now adjust this value in 0 0054 mA steps with th...

Page 29: ...ust be activated To activate a liquid alarm sensor 1 Enter the PIN see chapter 12 2 PIN Entry 2 Tap and hold the key for a short moment 3 The display shows the code entry The code for activation is 010 Confirm the code with the key You can choose between the values 0 1 and 2 With 1 you activate the sensor without cable break detection with 2 you activate the sensor with cable break detection With ...

Page 30: ...rstood as follows Sensor state Sensitivity Electrical conductivity Dry 0 7 30 50 µS cm 6 40 5 50 4 60 3 70 2 80 Standard 300 µS cm 1 90 Wet 100 The cancellation limit is always 15 below the sensitivity limit If the sensitivity value of 2 is not changed the alarm is triggered at 80 and is automatically cancelled as soon as it falls below 65 The following diagram illustrates the correlations Figure ...

Page 31: ...e calibration has no effect and will be discarded To calibrate a liquid alarm sensor proceed as follows 1 Enter the PIN see chapter 12 2 PIN Entry 2 Tap and hold the key for a short moment 3 The display shows the code entry First calibrate the dry state of the liquid alarm sensor To do this leave the LA in the dry state and enter the code 210 Confirm the displayed value with the key Then calibrate...

Page 32: ... located inside the case door Immediately after arrival take the gas conditioning system and possible special accessories carefully out of the packaging material Compare the goods with the items listed on the delivery note Check the goods for any damage caused during delivery and if necessary notify your transport insurance company without delay of any damage discovered NOTE The gas conditioning u...

Page 33: ...ce must only be operated upright and with the door closed Unused connectors must be closed with the appropriate covers IP42 means protection against foreign bodies 1 mm and dripping water up to an angle of 15 In order to ensure the operational safety of the portable gas conditioning system and the downstream analyzers and to avoid false alarms the sample gas conditioning system must not be used ou...

Page 34: ... 2 Power supply 6 Type plate 3 Heated sample line connection 7 mA output temperature 4 Condensate outlet 8 Flow meter s with sample gas OUT Figure 13 PSS 5C and PSS 5 3C medium connections All tube connections are equipped with 4 6 mm clamping ring tube fittings made of polyvinylidenfluoride PVDF for gas inlet temperatures of up to a maximum of 80 C 176 F see chapter 9 Technical data When heated s...

Page 35: ... union nut over the connecting tube Place the sealing ring over the connecting tube with the thicker bead towards the nut Place the tube over the nipple on the thread NOTE The tightness of the connections can only be guaranteed if the connecting tube has a straight rim hose cutter Tighten the union nut hand tight The tube will no longer be able to slip off and is now compression proof Disassemble ...

Page 36: ...r as it will go and hand tighten it with the union nut Tighten union nut with wrench SW 19 1 1 4 turns hold adapter with wrench against The screw connection is now cut gas tight and can be loosened as often as required 18 2 Electrical connections W AR N I N G Wrong supply voltage can damage the equipment When connecting the equipment make sure that the supply voltage is identical with the informat...

Page 37: ...onnectors are located on the left hand side of the case 1 mA output temperature 3 Heated sample line connection 2 Power supply connection 4 Connections description Figure 15 Electrical connection Option heated sample line For the electrical supply of a heated line with PT 100 sensor a 7 pin connector 3 is available For the electrical supply of other heated components e g heated sample gas probe or...

Page 38: ... mA or 0 to 20 mA factory setting 4 20 mA To select the mA output range and to calibrate the mA output see chapter 14 1 and 14 2 The load is 500 Ohm Option mA output temperature in heat exchanger Part No 01K9250 The connection of the mA signal output is a 4 pole circular connector female 1 The output signal is available at pin 2 and 4 Measuring range 10 to 50 C 14 to 122 F mA output 4 to 20 mA loa...

Page 39: ... the arrow keys to set the desired value After 60 seconds the display automatically changes to the actual value NOTE The complete instruction manual of the temperature controller 701 is available at www mc techgroup com The gas cooler is ready for operation after approximately 3 minutes If a heated line is connected the time in which the gas conditioning unit is ready for operation increases to ap...

Page 40: ...utdowns of the gas conditioning system In the case of long term shutdowns for example after a completed series of measurements it is recommended to purge the gas conditioning system with fresh air or inert gas A flushing time of 3 to 5 minutes is sufficient under normal conditions Condensate residues must also be removed from the system WARNING Aggressive condensate is possible Wear protective gla...

Page 41: ...ystem The following parts might require maintenance work see Figure 8 Check the filter element of the fine filter FP 2T and replace if necessary NOTE In order to protect downstream analyzers the wet filter element must always be replaced in the event of a condensate breakthrough Check the tube of the SR25 2 W condensate pump every six months and replace if necessary NOTE The complete instruction m...

Page 42: ...ge on terminals X2 17 and X2 8 ok Contaminated diaphragm pump Remove the tubes at the pump head and check OK Clean pump if necessary OK Sample probe line clogged up or sample line squashed Remove sample line at gas inlet see 1 in Figure 13 Gas flow Clean contaminated sample line or replace No gas flow Sample line to analyzer clogged up or squashed Disconnect the outlet tube on the analyzer side an...

Page 43: ...e Current cooler tmperature s pump tube defect Replace pump tube see manual peristaltic pump SR25 2 W ok Peristaltic pump SR25 2 W does not work Check peristaltic pump see manual peristaltic pump SR25 2 W ok Unsufficient drying of sample gas Check ECPX000C se ECPX000C cooler instruction manual Sensor has not turned off pump Check the LA sensor function ...

Page 44: ... LA1S 4 see Figure 8 90F0015 Filter body F 120G D of glass with GL 25 condensate connection thread R 1 1 1 90F0020 Union nut GL 25 R 1 1 1 90F0025 PTFE sealing ring GL 25 12 mm Ø R 1 1 1 Peristaltic pump SR25 2 W 90P1007 SR25 pump hose with PVDF tube connectors DN 4 6 mm C 1 2 4 Diaphragm pump type N3 KPE KP18 N5 KPE KP18 90P2100 Square cap type D3 1 8 i for N3 N5 KPE KP18 Material PVDF S 1 90P212...

Page 45: ...r S 1 1 94F0020 Flowmeter glass for FM40 range 50 500 l h air S 1 1 90A0018 Viton O ring 9 for flowmeter glass FM40 R 2 4 6 Diverse 90K6030 Fine fuse 4 A T 5 mm x 20 mm for PSS R 5 5 5 90G0020 Fine fuse 10 A T 5 mm x 20 mm for PSS with option temp controller and heated sample line R 5 5 5 Hose and hose fittings 05V3215 Bulkhead union SV PVDF DN 4 6 PSS 5 optional PVDF Polyvinylidenfluoride R 2 2 2...

Page 46: ...group com Instruction manual Electric gas cooler ECPX000C Data sheet Universal Filters FP FT FPK FS FSS Instruction manual Diaphragm pump Series N Instruction manual Peristaltic pump SR25 2 W Instruction manuals Liquid alarm sensor LA1S and electronic controllers type LA1 4 Data sheet Flow meter FM40 Data sheet Ball valves L PV 1 Instruction manual Temperature controller 701 ...

Page 47: ...www mc techgroup com PSS 5C 1 02 02 47 Figure 16 Circuit diagram PSS 5C ...

Page 48: ...on 4 20 0 20 4 20 mA Corresponds to the temperature range 10 C to 50 C 4 20 mA at 5 C 8 mA 70 Operating time in days This value will not be deleted even after restarting 84 Fan speed 1 0 5 Value has no influence on the output power 210 Calibration LA dry Connect the sensor and confirm with the key 211 Calibration LA wet Hold the sensor in water and confirm with the key 212 Calibration LA open cabl...

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