background image

 

www.mc-techgroup.com 

MP30  |  1.00.01 

13

 

12 

COMMISSIONING 

Prior to commissioning, system and process-specific safety measures must be observed. 
 
For the media to be transported, the respective safety requirements and measures must be taken into 
account. 
 
Prior  to using a medium, the compatibility of the materials of the pump head, diaphragm and valves 
with the medium must be verified (for materials, see technical data). 
 
The following steps must be carried out for commissioning: 
 

  The pumps must not start against pressure or vacuum. When the pump is switched on, the normal 

atmospheric pressure must prevail in the pipes. This applies similarly during operation following a 
brief interruption of power. 

  The maximum allowable working pressure (see technical data) must not be exceeded. 

  Restriction or regulation of the gas flow should only take place in the suction-sided pipe in order to 

avoid exceeding the maximum allowable working pressure. 

  If restriction or regulation of the gas flow takes place on the pressure side, it must be ensured that 

the maximum allowable working pressure of the pump is not exceeded. 

  With the pump stationary, normal atmospheric pressure must be established in the pipes. 

  Diaphragms and valve plates are the only wearing parts of the pumps. Wear is usually noticeable 

by  a  considerable  reduction  in  pneumatic  power.  Replacement  must  take  place  as  described  in 
chapter 14ff. 

  Ambient conditions, see technical data. 

  For pumps used as vacuum pump and compressor:  

Pressure and vacuum cannot be produced simultaneously. 

  

  W A R N I N G !

 

 

 

The pumps must not be used in areas subject to explosion hazards 
or for transporting a potentially explosive medium. 
 
The transported medium must be safely discharged. 
 
When  connecting  other  components  to  the  pump,  the  pneumatic 
conditions must be observed (see 6.). 
 
When  connecting  the  pump  to  the  electrical  system,  the  relevant 
safety requirements must be observed. 
 
The  standard  internal  thermal  safety  cut-out  protects  the  pump 
against  overload.  The  pump  automatically  restarts  after  cooling 
down. Hazardous situations constituted by this must be prevented 
by suitable measures. 
 
For the transport of aggressive or toxic media, the system-specific 
safety  requirements  must  be  observed.  Purging  with  air  or  inert 
gas  under  atmospheric  conditions  is  recommended  prior  to 
decommissioning.

 

 

Summary of Contents for MP Series

Page 1: ...Analytical Diaphragm Pump Series MP MP30 Instruction Manual Version 1 00 01...

Page 2: ...sses are to be found in the annexe to this operating manual Please also contact our homepage www mc techgroup com for further information about our products There you can read or download the data she...

Page 3: ...ata 9 9 Dimensions 10 10 Receipt and storage 10 11 Installation information 10 11 1 Mechanical 11 11 2 Electrical 11 11 3 Pneumatic 12 12 Commissioning 13 13 Decommissioning 14 14 Maintenance 14 14 1...

Page 4: ...riate transportation correct storage as well as professional installation and maintenance work All necessary information a skilled staff will need for appropriate use of this product are given in this...

Page 5: ...re opening the equipment it must be switched off and hold no voltages This also applies to any external control circuits that are connected The device is only to be used within the permitted range of...

Page 6: ...minor physical injuries may occur in case the respective safety measures are not fulfilled C AR E Without the warning triangle means that a material damage may occur in case the respective safety mea...

Page 7: ...on proof design The MP30 has a delivery capacity of 7 5l min at atmospheric pressure The output on the pressure side is limited to maximum 2 5 bar absolute Application examples are Transport of gases...

Page 8: ...not be used in areas subject to explosion hazards or for transporting a potentially explosive medium When transporting toxic media system specific and safety relevant regulations must be observed MAC...

Page 9: ...0 Delivery capacity max 7 5 l min Operating pressure 0 14 to max 2 5 bar abs Gas temperature 5 C to 40 C Ambient temperature 5 C to 40 C Storage temperature 15 C to 60 C Gas connections G1 8 i DIN ISO...

Page 10: ...ceipt and check the delivery against the delivery note Check the contents for possible transport damage and immediately notify the transport insurer of any damage NOTE The diaphragm pump should be sto...

Page 11: ...s must be installed in such a way that the impeller is able to draw in sufficient cooling air The pumps should be installed at the highest point in the system and or with the pump head pointing downwa...

Page 12: ...hose couplings the following should be noted NOTE The tightness of the connection can only be ensured when the connecting hose has a straight terminating edge use of a hose cutter Loosen the swivel n...

Page 13: ...king pressure of the pump is not exceeded With the pump stationary normal atmospheric pressure must be established in the pipes Diaphragms and valve plates are the only wearing parts of the pumps Wear...

Page 14: ...process specific safety measures must be observed W AR N I N G Dangerous voltage Before working on the diaphragm pump the same must be safely isolated from the supply and disconnection from the suppl...

Page 15: ...making a continuous line with a felt tip pen Loosen four head screws 5 Remove pressure plate 15 head cover 4 and intermediate plate 1 from pump housing Loosen four fixing screws in impeller cover 13 a...

Page 16: ...on by lightly moving the valve seat Fit sealing rings 3 in intermediate plate 1 Join head cover 4 and intermediate plate 1 together felt tip pen mark must be in alignment and check centred seat throug...

Page 17: ...rheating Delivery capacity pressure or vacuum too low Diaphragms or valve plates worn Replace worn parts see 14 ff Problem Indication Possible cause Check Remedy Initially compare reached pump capacit...

Page 18: ...nd on specific operating conditions The recommended quantities are based on experience and are not binding Diaphragm Pump Type MP30 C consumable parts S spare parts Recommended quantity MP30 being in...

Reviews: