background image

- 5 -

- Seguire il 

fi

 lo che esce dall’iniettore e individuare il connettore, collegando i due connettori presenti sulla centralina Malossi (

Fig. 5

, part. 7).

-  Collegare il cavo bianco con occhiello che esce dalla centralina Malossi al nodo di massa 

(

Fig. 6

, part. 8).

-  Individuare il faston 

PICCOLO

 (cavo arancio) inserito nella bobina originale e scollegarlo.

-  Inserire il faston proveniente dalla centralina Malossi alla bobina accensione.
-  Riconnettere al bypass il cavo originale per chiudere il circuito (

Fig. 6

, part. 9).

-  Fissare la centralina.
Il cavo bianco con bullet femmina deve rimanere inutilizzato. Posizionarlo in modo che non interferisca con altre parti e/o cablaggi.  

- Connect the white wire with eyelet which comes from the Malossi CDI to the ground node 

(

Fig. 6

, part. 8).

- Locate the 

SMALL

 faston (orange wire) connected to the original coil and disconnect it.

-  Insert the faston which comes from the Malossi ECU to the original coil.
-  Connect the original wire to the ECU’s bypass to complete the circuit (

Fig. 6

, part. 9).

- Fix the CDI.
The white wire with female bullet is not used. Position it so it does not interfere with other wires or parts. 

- Connectez le câble blanc avec oeillet provenant du boîtier Malossi au noeud de masse 

(

Fig. 6

, part. 8).

-  Localisez le connecteur faston 

PETIT

 (câble orange) inséré dans la bobine d’origine et déconnectez-le.

-  Insérez le connecteur faston en provenance du boîtier électronique Malossi à la bobine.
-  Connectez le câble d’origine au bypass pour fermer le circuit (

Fig. 6

, part. 9).

- Fixez le boîtier.
Le câble blanc ave bullet femelle doit rester inutilisé. Positionnez-le de telle façon qu’il n’interagisse pas avec les autres parties et/ou cablâges.

Summary of Contents for 5518429

Page 1: ... 1 i tech Art 5518429 05 2019 7318429 i tech ...

Page 2: ...increase of 1 000 1 500 RPM depending on the vehicle making Force Master an even higher performing ECU Force Master allows to change the injection in order to fit perfectly the Malossi 4 stroke and original cylinders CDI Carburation adjusting 6 at min medium max RPM limiter Original 8 800 Malossi 10 500 Le Force Master se renouvelle Outre la nette amélioration de la cartographie l effort des techn...

Page 3: ...nal engine Malossi manifold limiter shifted at 10500 rpm curve 2 Malossi cylinder 3113579 Malossi manifold limiter shifted at 10500 rpm curve 3 Malossi cylinder 3113579 Malossi manifold Malossi exhaust system limiter shifted at 10500 rpm 3 programmes differents courbe 1 Moteur tout d origine manchon Malossi limiteur décalé à 10500 tours courbe 2 Cylindre Malossi 3113579 manchon Malossi limiteur dé...

Page 4: ...ector on the butterfly housing Fig 2 part 2 Connect the white wire with male faston which comes from the CDI to the electrical tap connector Fig 4 part 5 WARNING once the faston is connected to the electrical tap connector we suggest to tape the wire bunch to avoid electrical tap vibrations damaging the wires Follow the wire that exits the injector and determine its connector disconnect this origi...

Page 5: ... to the ground node Fig 6 part 8 Locate the SMALL faston orange wire connected to the original coil and disconnect it Insert the faston which comes from the Malossi ECU to the original coil Connect the original wire to the ECU s bypass to complete the circuit Fig 6 part 9 Fix the CDI The white wire with female bullet is not used Position it so it does not interfere with other wires or parts Connec...

Page 6: ...illuminate and then turn off Turn the ignition key to the OFF position Turn the throttle to the fully open position Turn the ignition key to the ON position Wait for all three 3 LEDs to illuminate and then turn off Turn the ignition key to the OFF position Rotate the HIGH trimmer to the desired map If the red LED starts blinking while calibrating the MIN and MAX this means that procedure has not b...

Page 7: ...not positioned correctly In this case re do the TPS calibration procedure from the start ATTENTION Fig 8 if the trimmer is positioned on a red arrow then the vehicle will not start que la poignée de gaz n était pas dans la position requise Dans ce cas refaites de nouveau le réglage du TPS ATTENTION Fig 8 si le trimmer est positionné sur la flèche rouge il ne sera pas possible d allumer le véhicule...

Page 8: ...l causes for this problem are 1 Battery voltage too low or too high 2 Fuel injection cable is damaged due to interference with the frame 3 Damaged ECU AMBER indicates the trimmers have been adjusted correctly GREEN indicates the ECU is functioning correctly if the green LED does not illuminate when the ignition is switched on then this indicates no power to the ECU Make sure that you have properly...

Page 9: ...ations The levels of modification are broken down into the following groups curve 1 Whole original engine Malossi manifold limiter shifted at 10500 rpm curve 2 Malossi cylinder 3113579 Malossi manifold limiter shifted at 10000 rpm curve 3 Malossi cylinder 3113579 Malossi manifold Malossi exhaust system limiter shifted at 10000 rpm In addition to the 3 curves it is possible to fine tune the curve y...

Page 10: ...ent With the trimmer pointed straight up at the mark is 6 With the trimmer pointed straight up at the mark is 6 Adjusting the trimmer between these points will result in adding or subtracting an amount of fuel proportional to how far the knob was moved from zero Adjustment The coil is provided with only one trimmer with two quadrants Internal quadrant white numbers on black background adjustment o...

Page 11: ...times as the number of the map map number 1 one winking of orange led Go on in the same way if you want to change the percentage of the fuel curve In case the configuration setting of your vehicle does not correspond to any of those indicated in the paragraph Working it is possible to get a new tuning adjusting the potentiometers as above explained WARNING do not attempt to adjust while riding Cad...

Page 12: ...3 leds placed on the coil will switch on simultaneously Then the yellow led winks indicating the setup map Finally the green led remains switched on confirming the proper working of the coil ATTENTION on some vehicles if the starting is not made in 3 5 seconds after turning the key ON the original engine coil of the vehicle will take off the power to the system État de fonctionnement Chaque fois q...

Page 13: ...ns in this publication are not binding Malossi reserves the right to make modifications if it considers them necessary and does not accept any responsibility for any typographic or printing errors This publication replaces all previous publications referring to the updating matters contained therein WARRANTY Look up warranty terms in our website www malossi com These products are reserved solely f...

Page 14: ... 14 Fig 1 Fig 2 1 2 3 ...

Page 15: ... 15 Fig 3 4 ...

Page 16: ... 16 Fig 4 5 ...

Page 17: ... 17 Fig 5 7 ...

Page 18: ... 18 Fig 6 9 8 ...

Page 19: ... 19 INIETTORE INJECTOR INJECTEUR TPS LIBERO FREE LIBRE BOBINA COIL BOBINE Fig 7 ...

Page 20: ... 20 www malossi com ...

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