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Adding your own Zerk fitting to avoid the previous steps above:

 

i. 

You can add your own zerk fitting to the front of your hub by adding a Bearing Buddy

®

   

  Protector. 

 

ii. 

Look for Model# 1980A and follow the manufactures instructions for use.

Type of grease to use:

Automotive bearing grease is OK in a pinch, marine wheel-bearing grease is better, and 

synthetic marine-wheel bearing grease is best. Best advice: Use a high-quality synthetic marine 

grease that’s water resistant, and do the best job possible cleaning out the old grease when

repacking. Don’t mix old and new greases if possible, and record what grease you’re using,

so you know what to apply when your bearings need a shot of the slippery stuff.

Damaged Bearings? Replace them right away with Bearing Kit# 27111

Procedure:

 

For all of your spare part needs Visit www.maloneautoracks.com/Replacement-Parts

 

1. 

Remove dust cap, cotter pin, crown nut, washer.  Pull hub off spindle. 

 

2. 

Use a hammer and a mild steel bar to drive out old inner cups.

 

3. 

Use a solvent such as kerosene to clean the hub, nut, washer and spindle.  All dirt and    

 

 

old grease must be removed.

 

4. 

Inspect inside the hub where the cups seat and the spindle for scoring, pitting, bending,   

 

         dents, thread or other damage.  Pay close attention to the raised rear surface of the

                       spindle where the grease seal grips.  If it is scored or pitted the grease seal may leak.

 

5. 

File off nicks or burrs using a fine file or emory cloth, then wipe away any filings, then    

 

 

re-clean with solvent.

 

6. 

Coat the spindle and the inside of the hub lightly with grease.

 

7. 

Use the mild steel bar to drive the new cups in to the hub until they are solidly seated.     

 

 

Do not damage the cup surfaces.

 

8. 

Pack both bearings with grease forcing grease inside the cage in-between all the rollers    

 

 

starting  at the large end until grease shows at the small end.

 

9. 

Install the packed rear bearing in the hub.

Seal

Inner 

Bearing

Inner Cup

Hub

Outer Cup

Outer 

Bearing

Dust Cap

Cont. on next page

Summary of Contents for EcoLight MPG585

Page 1: ...MALONE R MALONE R Trailer Checklist Maintenance Manual MPG585 EcoLight TM MPG535 MegaSport TM MPG460G MicroSport TM MPG595 XtraLight LowMax TM TM...

Page 2: ...working properly by having a friend or family member occasionally stand behind your trailer and make sure the brake lights taillights and turn signals are in good working order Additional checks you...

Page 3: ...then the bearings are failing and must be replaced 4 Wipe excess from front and re install the dust cap Procedure for hubs with out a zerk fitting i Prepare a disposable container for the old grease...

Page 4: ...cotter pin crown nut washer Pull hub off spindle 2 Use a hammer and a mild steel bar to drive out old inner cups 3 Use a solvent such as kerosene to clean the hub nut washer and spindle All dirt and o...

Page 5: ...full of grease 12 Install the packed outer bearing and cup then pack more grease into any voids and in stall the washer and nut 13 While turning the hub use a 12 wrench to tighten the nut until the h...

Page 6: ...driver needs to assess the situation to determine the proper course of action Here is a list of dos and don ts to think about Good Towing Practice Gradually reduce speed Steady the steering wheel sud...

Page 7: ...er Lights Note Wiring colors are the same from incandescent lights and LED light kits Yellow driver s side turn signal Green Passenger side turn signal Brown x 2 running lights both sides White common...

Page 8: ...uality electrical contact cleaner and a fine wire brush 3 Check the Ground Most problems occur because of a bad ground If your using incandescent lights they should be grounded at the front of the tra...

Page 9: ...n or entity during the five year warranty period Subject to the limitations and exclusions described in this warranty Malone will remedy defects in materials and or workmanship by repairing or replaci...

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