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Some trailers now have an integrated ‘zerk’ on the backside of the hub. For the customer it means 

they can do periodic grease “freshenings” without disassembly of the hubs.

Procedure for hub with integrated zerk fitting:

 

i. 

Prepare a disposable container for the old grease to fall into.

 

ii. 

Remove the wheel and dust cap.

 

iii.  Clean/Wipe the grease fitting and Attach grease gun to the grease fitting.

 

iv. 

Pump fresh grease in until fresh clean grease is visible oozing out the front bearing.  

 

 

            (about 1/3 of a tube)

 

 

1. If the old grease is just dark the condition of the hub should be fine for another

                           season.

 

 

2. If there is any water or if the grease is a white milky color then the grease seal has

                            likely failed.

 

 

 

a. The hub must be disassembled, the grease seal replaced, bearings likely will                 

 

 

                need to be replaced too.

 

 

3. If there are shiny metal fragment in the old grease then the bearings are failing and          

 

                must be replaced.

 

 

4. Wipe excess from front and re-install the dust cap.

Procedure for hubs with-out a zerk fitting:

 

i. 

Prepare a disposable container for the old grease to fall into.

 

ii. 

Remove dust cap, cotter pin, crown nut, washer.  Pull hub off spindle.

 

iii.  Inspect inside the hub where the cups seat and the spindle for scoring, pitting,

 

 

bending, dents, thread or other damage. 

 

iv. 

With the hub removed, hand-pack fresh grease in until fresh clean grease is visible

 

 

oozing out the front bearing. (about 1/3 of a tube)

 

 

1. If the old grease is just dark the condition of the hub should be fine for another

                           season.

 

 

2. If there is any water or if the grease is a white milky color then the grease seal has

                            likely failed.

 

 

 

a. The hub must be disassembled, the grease seal replaced, bearings likely will                 

 

 

                need to be replaced too.

 

 

3. If there are shiny metal fragment in the old grease then the bearings are failing and          

 

                must be replaced.

 

 

4. Wipe excess from front and re-install the hub and dust cap.

Integrated zerk fitting on 

the backside of the hub

Summary of Contents for EcoLight MPG585

Page 1: ...MALONE R MALONE R Trailer Checklist Maintenance Manual MPG585 EcoLight TM MPG535 MegaSport TM MPG460G MicroSport TM MPG595 XtraLight LowMax TM TM...

Page 2: ...working properly by having a friend or family member occasionally stand behind your trailer and make sure the brake lights taillights and turn signals are in good working order Additional checks you...

Page 3: ...then the bearings are failing and must be replaced 4 Wipe excess from front and re install the dust cap Procedure for hubs with out a zerk fitting i Prepare a disposable container for the old grease...

Page 4: ...cotter pin crown nut washer Pull hub off spindle 2 Use a hammer and a mild steel bar to drive out old inner cups 3 Use a solvent such as kerosene to clean the hub nut washer and spindle All dirt and o...

Page 5: ...full of grease 12 Install the packed outer bearing and cup then pack more grease into any voids and in stall the washer and nut 13 While turning the hub use a 12 wrench to tighten the nut until the h...

Page 6: ...driver needs to assess the situation to determine the proper course of action Here is a list of dos and don ts to think about Good Towing Practice Gradually reduce speed Steady the steering wheel sud...

Page 7: ...er Lights Note Wiring colors are the same from incandescent lights and LED light kits Yellow driver s side turn signal Green Passenger side turn signal Brown x 2 running lights both sides White common...

Page 8: ...uality electrical contact cleaner and a fine wire brush 3 Check the Ground Most problems occur because of a bad ground If your using incandescent lights they should be grounded at the front of the tra...

Page 9: ...n or entity during the five year warranty period Subject to the limitations and exclusions described in this warranty Malone will remedy defects in materials and or workmanship by repairing or replaci...

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