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Malmet Energy Saver ES930, Operation, Maintenance And Installation Manual

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Malmet Energy Saver ES930 Operation, Maintenance And Installation Manual Download Page 9

Bedpan Washer Disinfector - Energy Saver 
Detergent Model With Hands Free Operation

 

 

Operation, Maintenance and Installation Manual

 

Issue 21 

Page 9 

14 September 2017 

Bed Pan + Urinal Bottles 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Slipper Pan + Urinal Bottles 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Push down Slipper 
Pan until it locks into 
position 

Summary of Contents for Energy Saver ES930

Page 1: ......

Page 2: ...18 Preventative Maintenance Schedule 18 Fault Finding Guide 20 Appendix A Faults 21 Appendix B Additional Faults not detected by controller 23 Electrical Diagram Energy Saver Detergent 20 Amp Models...

Page 3: ......

Page 4: ...must be in an accessible position so devise can be isolated from mains power during service Be aware of steam discharge Goods and racks are hot to handle Safety Gloves and Goggles must be worn when ch...

Page 5: ...ing the cleaning cycle the contents are emptied during door closure c The chamber and door are self cleaning and do not permit water or soil to remain after a properly completed cycle Steam disinfecti...

Page 6: ...nergy Saver is fully automatic Door open door close and cycle start can be activated without touching the machine Front View Manual operation of the door and a manual start button are available To Ope...

Page 7: ...ent in the initial wash Current Safety Data Sheet for Malmet Machine Detergent is available in pdf format from Malmet s website www malmet com au Should the cold water tank overflow into the soil line...

Page 8: ...T Current Safety Data Sheet for Malmet Machine Detergent is available in pdf format from Malmet s website www malmet com au 1 Pull latch on detergent door and open 2 Unscrew cap and pull out with suct...

Page 9: ...y Saver Detergent Model With Hands Free Operation Operation Maintenance and Installation Manual Issue 21 Page 9 14 September 2017 Bed Pan Urinal Bottles Slipper Pan Urinal Bottles Push down Slipper Pa...

Page 10: ...sinfector Energy Saver Detergent Model With Hands Free Operation Operation Maintenance and Installation Manual Issue 21 Page 10 14 September 2017 Standard Commode Bowl Urinal Bottles Large Commode Bow...

Page 11: ...ump on for 3 seconds to apply detergent Pause for 40 seconds Rinse for 10 seconds to wash detergent off Stage 2 Thermal Disinfection Steam is delivered into the sealed wash chamber Steam continues to...

Page 12: ...l the display shows fill indicating steam generator and cold water tanks are filling to the high water level At this stage the unit will not commence a cycle until Step 5 3 Once the steam tank water l...

Page 13: ...LED s will stop and the unit will not start for a cycle The operator has to repeat the process from Step 5 or press manual start Note If this occurs the beam must be broken twice Note On 10A models if...

Page 14: ...allation Manual Issue 21 Page 14 14 September 2017 9 Detergent pump comes on delivering 30ml of concentrate to rinse pump The display shows dEt 10 Rinse pump comes on to distribute detergent over and...

Page 15: ...nto the wash chamber raising the internal cabinet temperature above 90 C 15 Once the internal cabinet temperature has reached 90 C the disinfection cycle will commence This display shows the actual ca...

Page 16: ...ne will go to fault and elements turn off 19 After the disinfection cycle is complete the cooling solenoid will turn on for 15 seconds This will cool down the surface temperature of the utensils and m...

Page 17: ...LED Display Door Open oPEn Door Closed Shut Steam Generator Fill fill Cycle Ready rdY Cycle Started rinS Detergent dEt Pause PAUS Disinfection Cycle Started Flashing 90 C Disinfection Temperature Reac...

Page 18: ...l display or to activate a cycle d Check level in detergent bottle replenish as necessary Bi Monthly Maintenance Technician a Check for steam or water leaks Tighten union hose clamps and glands where...

Page 19: ...surise or clean in ultrasonic cleaner In areas with hard water or high minerals in water supply chemical de scaler may be the quickest and easiest means to remove built up deposits Replace sprays and...

Page 20: ...er Probes 04 Door Motor Activation Time Out 06 Hot Water Tank Fill Time Exceeded 07 Hot Water Tank Low Water Level Sensed During Cycle 08 Door Closure Fault Not Confirmed Door Open 09 Failed To Reach...

Page 21: ...Time Out taking too long to complete cycle Cause Steam leak Final rinse solenoid stuck open Faulty temperature sensor hot water tank Blown element leg Steam condensate leaking cold water into chamber...

Page 22: ...cold water into chamber Faulty temperature sensor chamber Door not reaching interlocking micro switch Door not fully closed Over Temperature Board Power to element open circuit Element overtemp protec...

Page 23: ...the controller cannot detect the controller may however indicate a fault with the following conditions Not Washing Pans 1 Check that the cold water pump is working 2 Check that there is cold water in...

Page 24: ...fector Energy Saver Detergent Model With Hands Free Operation Operation Maintenance and Installation Manual Issue 21 Page 24 14 September 2017 Loading Bed Pans Diagram B2 Side View Top View Diagram B3...

Page 25: ...ector Energy Saver Detergent Model With Hands Free Operation Operation Maintenance and Installation Manual Issue 21 Page 25 14 September 2017 Electrical Diagram Energy Saver Detergent 20 Amp Models ES...

Page 26: ...fector Energy Saver Detergent Model With Hands Free Operation Operation Maintenance and Installation Manual Issue 21 Page 26 14 September 2017 Electrical Diagram Energy Saver Detergent 10 Amp Models E...

Page 27: ...t by a qualified and licensed tradesperson All units must be earthed Prior to installation of the unit services as noted are to be provided by the facility It is not the responsibility of Malmet to pr...

Page 28: ...ntenance and Installation Manual Issue 21 Page 28 14 September 2017 Dimensions and Service Entry Points Front View Rear View Left View Right View Diagram C1 660 Control Panel 365 P Trap 595 1305 100 C...

Page 29: ...y qualified person in order to avoid hazard ALL MACHINES MUST BE EARTHED If a three phase isolation switch is already in position you can use one phase and the neutral for connection Mains power ISO s...

Page 30: ...es provided As the soil line sewerage outlet is the least flexible of all the connections this usually influences the decision as to where to place the Bedpan Washer Disinfector The Bedpan Washer Disi...

Page 31: ...all If space restrictions do not allow for recommended side service access Malmet suggest preference be given to providing the most space available on the right hand side as you look at the front of t...

Page 32: ...Washer Disinfector Energy Saver Detergent Model With Hands Free Operation Operation Maintenance and Installation Manual Issue 21 Page 32 14 September 2017 Installation and Service Connection Layout D...

Page 33: ...r via stainless self tapping screws dyna bolts or similar to prevent sideways movements and damage to services and soil line connections Soil line to protrude from the floor or wall at a minimum of 10...

Page 34: ...A 250V PCB Printed Circuit Board 9 Spray System Main Wash 1 x Rotating 180 Nozzle 2 x Fixed 60 Nozzles 2 x Fixed 0 Nozzle Cool Down 1 x Fixed 60 Nozzle Wash Chamber Material 1 2mm stainless steel Capa...

Page 35: ...der warranty are warranted for the balance of the original warranty period for that unit Malmet Units Unit Components Parts Labour Structural Guarantee 1 Year from Date of Purchase All other component...

Page 36: ...l damages x If there is no certificate of compliance for plumbing or electrical Malmet reserves the right to refuse service on non compliant installations x To the extent permitted by law claims for d...

Page 37: ...or attempting to make a claim for repair or replacement of a component under this warranty Date Commissioned Warranty Expiry Date SoldTo For Service Contact PROOF OF PURCHASE Please retain your proof...

Page 38: ......

Page 39: ...Page 9 in the Operation Maintenance and Installation Manual BEDPAN INSERTION Refer Page 9 in the Operation Maintenance and Installation Manual INSERT THIS END OF BEDPAN FIRST INSERT THIS END OF SLIPPE...

Page 40: ......

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