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Malibu Boats 2011 21 Ride Owner'S Manual Download Page 157

Index

A

Anchoring . . . . . . . . . . . . . . . . . . . . . . . . . 3-16

B

Basic Rules of the Road . . . . . . . . . . . . . . 1-10

C

Carbon Monoxide . . . . . . . . . . . . . . . . . . . . 1-9
Certifications & Standards . . . . . . . . . . . . . . . v
Circuit Breakers  . . . . . . . . . . . . . . . . . . . . 2-26
Corrosion Protection . . . . . . . . . . . . . . . . . 3-19

D

Docking . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
Drain Plugs . . . . . . . . . . . . . . . . . . . . . . . . 2-50
Driver’s Seat . . . . . . . . . . . . . . . . . . . . . . . 2-46

E

Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Emergencies . . . . . . . . . . . . . . . . . . . . . . . . 1-6
Emergency Engine Stop Switch . . . . . . . . 2-45
Engine / Drive Train . . . . . . . . . . . . . . . . . . 4-5
Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-52
Exterior . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

F

Fueling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Fuel System. . . . . . . . . . . . . . . . . . . . . . . . . 4-9

G

General Precautions . . . . . . . . . . . . . . . . . . 1-1
Glossary. . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20

H

Hazardous Conditions . . . . . . . . . . . . . . . . . 1-7
High-Speed Operation. . . . . . . . . . . . . . . . 3-14

I

Integral Self Draining Ice Chest . . . . . . . . 2-47
Interior. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . v

M

Malibu Exclusive Adjustable Rudder 

System . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18

Miscellaneous . . . . . . . . . . . . . . . . . . . . . . 4-14
Model Features & Specifications . . . . . . . . . vii
Motorbox Cover . . . . . . . . . . . . . . . . . . . . 2-46

N

Navigational Lights. . . . . . . . . . . . . . . . . . 2-49

O

Operation by Minors . . . . . . . . . . . . . . . . . 1-10
Optional Equipment . . . . . . . . . . . . . . . . . 2-54

P

Passenger Safety . . . . . . . . . . . . . . . . . . . . 1-10 
Power Wedge . . . . . . . . . . . . . . . . . . . . . . 2-23
Propellers. . . . . . . . . . . . . . . . . . . . . . . . . . 3-17

R

Regulations . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Responsibilities . . . . . . . . . . . . . . . . . . . . . . 1-3

S

Safety Statements . . . . . . . . . . . . . . . . . . . . 1-1
Shifting / Running . . . . . . . . . . . . . . . . . . . 3-10
Ski Pylon . . . . . . . . . . . . . . . . . . . . . . . . . . 2-47
Speedometer Pickup . . . . . . . . . . . . . . . . . 2-51
Standard Gauges . . . . . . . . . . . . . . . . . . . . . 2-1
Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Steering System. . . . . . . . . . . . . . . . . . . . . 2-45
Stopping . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
Storage Areas . . . . . . . . . . . . . . . . . . . . . . 2-49
Sundeck . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-47
Swim Platform . . . . . . . . . . . . . . . . . . . . . 2-48
Switches & Indicators . . . . . . . . . . . . . . . . 2-26

T

Throttle Control. . . . . . . . . . . . . . . . . . . . . 2-44
Tilt Steering Wheel . . . . . . . . . . . . . . . . . . 2-51
Towing a Skier . . . . . . . . . . . . . . . . . . . . . 3-14
Towing Another Boat . . . . . . . . . . . . . . . . 3-16
Trailering. . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Troubleshooting . . . . . . . . . . . . . . . . . . . . 4-17

V

V-Drive Engine Access Hatch . . . . . . . . . 2-47
Ventilation. . . . . . . . . . . . . . . . . . . . . . . . . 2-53
Viper Chart Plotting Instructions . . . . . . . 2-62

W

Warning Labels . . . . . . . . . . . . . . . . . . . . . . 3-4
Wedge . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-86

4-21

 Chapter 4_11_ Chapter 4 doc.qxd  11/19/10  12:33 PM  Page 21

Summary of Contents for 2011 21 Ride

Page 1: ...Owner s Manual 2011 ...

Page 2: ...____ Date Purchased __________________________________________________________ Dealer Phone ____________________________________________________________ Fax E mail ______________________________________________________________ Engine Model _____________________________________________________________ Serial ______________________________________________________________ Transmission Model _________...

Page 3: ...e without notice and without incurring any obligation Trademarks Malibu The Malibu Logo is a registered trademark of Malibu Boats LLC Indmar Indmar is a registered trademark of Indmar Products Co Inc All other product names are copyright and registered trademarks trade names of their respective owners 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 Malibu Boats LLC All Rights reserved ...

Page 4: ...ii ...

Page 5: ...47 Sundeck 2 47 V Drive Engine Access Hatch 2 47 Ski Pylon 2 47 Swim Platform 2 48 Navigational Lights 2 49 Storage Areas 2 49 Drain Plugs 2 50 Speedometer Pickup 2 51 Tilt Steering Wheel 2 51 Exhaust 2 52 Ventilation 2 53 Optional Equipment 2 54 Viper Chart Plotting Instructions 2 62 Wedge 2 86 OPERATION 3 1 Trailering 3 1 Warning Labels 3 4 Fueling 3 7 Starting 3 8 Shifting Running 3 10 Steering...

Page 6: ... 27 Pivoting Head Ski Pylon 2 48 Figure 2 28 Swim Platform 2 48 Figure 2 29 Swim Step Pin Removal 2 48 Figure 2 30 Swim Step Ladder Strap 2 48 Figure 2 31 Bow Light 2 49 Figure 2 32 Lockable Transom Storage 2 49 Figure 2 33 Glove Box Storage 2 50 Figure 2 34 Transom Drain Plug 2 50 Figure 2 35 Bilge Drain Plug 2 51 Figure 2 36 Thru Hull Paddle Wheel Pickup 2 51 Figure 2 37 Tilt Steering 2 51 Figur...

Page 7: ...inue to be our 1 priority CERTIFICATIONS STANDARDS NMMA Certification Your Malibu boat has been built to meet or exceed the standards set by the National Marine Manufacturers Association NMMA NMMA verifies annually or whenever a new boat model is introduced to determine that they meet not only Coast Guard regulations but also the more comprehensive standards set by the American Boat Yacht Council ...

Page 8: ...or oil Cooking fuels Cleaners paints and substances used for vessel repair Waste materials that result from wear of vessel components Lead from battery terminals and from other sources such as ballast or fishing sinkers TO AVOID HARM Keep away from engine generator and cooking fuel exhaust fumes Wash areas thoroughly with soap and water after handling the substances above Emission Control Warranty...

Page 9: ...vii MODEL FEATURES SPECIFICATIONS ...

Page 10: ...viii ...

Page 11: ...ix ...

Page 12: ...x ...

Page 13: ...xi ...

Page 14: ...xii ...

Page 15: ...xiii ...

Page 16: ...xiv Notes ...

Page 17: ...mended that if you are unfamiliar with the use and operation of a boat you seek advice and training from a qualified individual or organization Check with your local boating agency or Malibu dealer for more information about boating safety classes in your area Safety Statements Throughout this manual specific precautions and symbols identify safety related information Follow these precautions as i...

Page 18: ...rs teak surfing or dragging behind a moving boat can be fatal Any dangerous activities which can result in a serious injury or death a water sport is not considered as a watersport by Malibu or DOES NOT promote unsafe boating risks or jeopardizing any boaters safety DO NOT use the boarding platform for any other purpose than boarding the boat or preparation of entering the water and DO NOT use the...

Page 19: ...boat handling from organizations such as the U S Coast Guard American Red Cross or your local authority Even if you are a veteran boater these courses will help sharpen your boating skills as well as bring you up to date on current rules and regulations See your local boating agency or Malibu dealer for information on classes in your area Insurance The boat owner is legally responsible for damages...

Page 20: ...vent spills in the boat Dispose of rags properly ashore Discharge and Disposal of Waste Waste means all forms of garbage plastics recyclables food wood detergents sewerage and even fish parts in certain waters in short nearly everything We recommend you bring back everything you take out with you for proper disposal ashore Excessive Noise Noise means engine noise radio noise or even yelling Many b...

Page 21: ...ast Guard 1 Personal Flotation Devices PFDs PFDs must be Coast Guard approved in good and serviceable condition and the appropriate size for the user It is recommended that you wear PFDs while your boat is underway Figure 1 1 Personal Flotation Devices Boats more than 16 feet in length must be equipped with one type I II III or V and one type IV PFDs are intended to save lives you and your passeng...

Page 22: ...ason or another but there is no immediate danger of death or serious injury However emergencies can occur and you should know how to cope with them If you observe a boat in distress assume it is a true emergency Proceed to the scene and render assistance Federal law requires boat operators to offer assistance and aid to others The law s Good Samaritan clause absolves you from any civil liability i...

Page 23: ...ns and signs of change Bad weather can cause an uncomfortable and unsafe situation If a storm approaches seek a safe harbor Figure 1 3 Weather Hazards Dam Spillways The area around dam spillways is very hazardous and conditions can change rapidly Stay clear of the spillways and areas below dams Weeds Weeds can generally be a threat to a boat s engine and other components on the boat If weeds wrap ...

Page 24: ...rn to recognize the different buoys and day markers they are used as the signposts of the waterways identifying navigable routes and water hazards It is a good idea to ask local authorities about hazard areas and if they are marked Stay within boundaries and clear of hazards Figure 1 4 Diver Down Flag 1 8 KC 0250M ...

Page 25: ...on spaces under certain conditions To reduce CO accumulation always ventilate the boat interior and avoid boating situations which cause increased exposure EXTREME HAZARD Carbon monoxide gas CO is colorless odorless and extremely dangerous All engines and fuel burning appliances produce CO as exhaust Direct and prolonged exposure to CO will cause BRAIN DAMAGE or DEATH Signs of exposure to CO inclu...

Page 26: ...t affected creating situations that can be very dangerous Federal and state laws prohibit operating a boat under the influence of alcohol and other drugs These regulations are actively enforced Impaired operation may result in severe personal injury or death Basic Rules of the Road The nautical rules of the road must be followed to prevent collisions between vessels Like traffic laws for automobil...

Page 27: ...s are white with a blue horizontal stripe Mooring to a navigation buoy regulatory markers or lateral markers is illegal Figure 1 7 Mooring Buoys Regulatory Markers Regulatory markers indicate dangerous or restricted controlled areas These markers are used to indicate speed zones areas set aside for particular use general information and directions Regulatory markers are white with orange geometric...

Page 28: ... and speed necessary to keep out of the way of the privileged boat Crossing Situation In crossing situations the boat to the right from the 12 o clock to the 4 o clock position has the right of way It must hold course and speed The burdened boat keeps passes behind the privileged boat Boats going up and down a river have the privilege over boats crossing the river Meeting Head On Neither boat has ...

Page 29: ...avoid collision Night Running Boats operating between sunset and sunrise hours vary by state must use navigational lights Nighttime operation especially during bad weather or fog can be dangerous All Rules of Road apply at night but it is best to slow down and stay clear of all boats regardless of who has right of way Protect your night vision by avoiding bright lights and have a passenger if poss...

Page 30: ...1 14 Notes ...

Page 31: ...hnically advanced features as Malibu Standard Gauges The following gauges are included on all models It is important for the safe and proper operation of your boat to fully understand these gauges Malibu In Dash Graphical Display Figure 2 1 Graphical Display Figure 2 2 MaliView Dash with Malibu Touch Control 2 1 2 ...

Page 32: ...ted pre set See MaliView Edit Pre Sets Screen Change the cruise RPM or speed set point using the UP and DOWN buttons Turn cruise on or off by pressing the ENTER button Press the MUTE button to mute the radio SETUP CRUISE PRE SETS MEDIA ON OFF ENTER H P M T E S 17 0 MPH ACT 0 0 SPEED OFF STEREO 2 FM1 101 7 E F MUTE AIR 102 F 8 6 F E K A L 0 0 DEPTH FT 0 5 F C L R STOW SAVE PRE SET GAUGES 2 2 Analog...

Page 33: ... may not be covered under your engine warranty Speedometer The Speedometer registers speed in miles per hour MPH The speedometer system consists of a thru hull paddle wheel speed sensor that records water movement which sends information to a computer located under the dash The speedometer readings can also be found in the digital display window of the In Dash graphical display located in the cent...

Page 34: ... above normal operating parameters may cause serious damage to your engine Oil Pressure The oil pressure gauge is located at the lower center of the bottom panel of the dash display The oil pressure gauge indicates the oil pressure in the engine while the engine is running and is measured in pounds per square inch psi Oil pressure may vary with engine speed outside temperatures oil viscosity and o...

Page 35: ...peration and does not indicate a problem The fuel gauge will read most accurate when sitting still in calm water Malibu Graphical In Dash Display All 2011 boats will include the Malibu Graphical In Dash Display as a standard feature This display can be found in the center of your dash console behind the steering wheel Information is displayed in digital format for easy to read information navigabl...

Page 36: ...e of the screens shown in Figure 2 6 or 2 7 followed by a Setup menu To navigate the system menus use the up down arrows When you arrive to the screen you would like to use or set up press the E Enter on the display panel To exit the setup menu press the red button this will return you to your default screen ...

Page 37: ...F ENTER button to toggle between edit screens and select changes Return to Factory Default Screen This will return all settings back to factory settings Pre sets will be reset MaliView USB Update Screen Adjust Auto Volume Automatically increases decreases the volume of the stereo as boat speed increases decreases ...

Page 38: ...2 8 Depth Level Alarm Screen Speed Calibration Screen Wedge Setup Screen English Metric Mode English or Metric Conversion Video ON OFF Setup Turns on or off all available video screens ...

Page 39: ...2 9 Gauge Diagnostic Mode Gauge Sweep Mode Test Current Software Version System Diagnostic Screen Active and Inactive Engine Fault Screen ...

Page 40: ...ssible to put together factory pre sets that work the same on every boat For this reason we chose a middle of the road setting and worked to create an easy method to modify the factory pre sets and create individual pre sets The factory default pre sets will perform different on different boats It is highly recommended that you get the instructions and spend some time on the water in your boat Cre...

Page 41: ...2 11 ...

Page 42: ...f in the setup screen Make sure you have a calibrated power wedge for correct operation Ballast bars will disappear when the sensor is not present The engine must be running for the wedge to move to a pre set position SETUP CRUISE GAUGES PRE SETS CRUISE MEDIA ON OFF ENTER EDIT PRE SET 100 0 HALEY WAKEBOARD F C L R MLS RIDER 21 8 100 0 ED SURF LEFT 9 8 100 0 BLANK MPH 15 0 STOW STOW STOW 100 0 HALE...

Page 43: ...inue to press ENTER for all 20 spaces Power Wedge Edit Screen There are 10 different WEDGE settings Using the up and down buttons select the desired WEDGE setting 200 if fully stowed 100 if max wedge and 0 if full down SETUP CRUISE GAUGES PRE SETS CRUISE MEDIA ON OFF ENTER SAVE EXIT NO SAVE PRE SET EDIT MLS FRONT 25 60 OLD NEW SAVE EXIT NO SAVE PRE SET EDIT PICTURE OPTIONS 100 0 HALEY WAKEBOARD F ...

Page 44: ...e ballast level Use the up and down buttons to change the level The tank being edited is highlighted green Press ENTER to accept the change SAVE EXIT NO SAVE SAVE EXIT NO SAVE PRE SET EDIT SET POINT 20 2 100 0 HALEY WAKEBOARD F C L R MLS RIDER 21 8 STOW SAVE EXIT NO SAVE SAVE EXIT NO SAVE PRE SET EDIT WEDGE 20 2 PRE SET EDIT MLS RIGHT 75 50 OLD NEW 100 0 HALEY WAKEBOARD F C L R MLS RIDER 21 8 STOW...

Page 45: ...parameters may be added The Indmar engine for 2011 is equipped with the E Control New Engine Control Module with OBD M If the engine ECM activates an alarm you will ether see Engine Fault or Service Required Service Required will only be seen on engines equipped with Catalysts Emissions System for the CARB California Air Resources Board and EPA requirements as of June 30 2006 MaliView Alarm Screen...

Page 46: ...kicks on after the ignition has been turned on The Engine Fault alarm Is activated by the ECM The problem could be a momentary out of parameter minor issue or the problem could be catastrophic If the Engine Fault alarm is activated look at the gauges oil P temp and volts and then shut down the engine Key off then restart If the problem was a minor momentary out of parameter fault the fault should ...

Page 47: ...ions related faults Several of the typical sensors are now part of the emissions related faults such as the Knock system and Ignition Control system as well as the oxygen sensors and Catalyst Monitoring system Be advised Per EPA and CARB requirements any emissions related fault even if it is no longer active will not reset and clear the alarm until the engine has completed three complete warm up c...

Page 48: ...running speeds and RPM If your speedometer needs correction due to changes in the system it can be done using the MPH mode screen see Speed Calibration Speed Calibration The speed can be calibrated manually when the boat speed is between 15 and 36 MPH To calibrate scroll through the display menu to MPH RPM Press and hold E Enter to enter Highlight MPH and use arrow buttons to adjust speed UP or DO...

Page 49: ...proper operation Move throttle position indicator to right side of gap to activate the manual overshoot current throttle position Operation of Precision Cruise 2011 Control Adjust set points by pressing up and down arrows Adjustments can be done with system on or off Typical screen for the WKBRD A preset of a boat that has a Power wedge and Front MLS Turn Cruise on off by pressing the RED button T...

Page 50: ...he target window When the small square is centered in the target window the Precision Pro Speed Control System will hold the desired target speed If the small square is to one side of the target window the computers will have limited authority to adjust the throttle If throttle adjustment is needed to hold the target speed the window will close and display more throttle apply more throttle to adju...

Page 51: ...n red NOTES The gap appears when the engine has activated cruise and has control of the throttle The cruise must be turned on or off when the actual speed is below the set point The cruise will only hold speed if the arrow is in the gap and is green The cruise can be turned off at any time but will not disengage until the throttle has returned below the gap 100 0 SPEED OVER 100 0 SPEED ENGAGED 12 ...

Page 52: ... system will automatically enter a DECEL mode and slowly return the engine throttle to the set RPM When the system has engaged the throttle bar will turn green Keep the arrow in the gap to allow the engine to hold the RPM NOTES The gap appears when the engine has activated cruise and has control of the throttle The RPM of the boat must be below the RPM set point to turn on the cruise The cruise wi...

Page 53: ... and optional front bow tank The ballast fill switches are located on the dash switch panel labeled MLS To activate the BMS press the BALLAST button on the Dash Display The BALLAST display window will show To exit the BALLAST display screen press the Red button this defaults to your Favorites Screen Boats that are not equipped with the ballast monitoring system will not have the ballast option on ...

Page 54: ...n as long as the boat speed is under 10 MPH It will deploy down sitting on the trailer if the key is ON and the switch is depressed on the DOWN arrow It will not deploy up unless the boat speed is between 1 and 10 MPH Once the foil is all the way down you will have the ability to adjust the size and shape of your wake when the boat speed is between 10 and 25 MPH The driver should always begin the ...

Page 55: ...ipped with MaliView see the MaliView alarm screens in previous pages to view the messages that can be displayed Notice Be sure the wedge unit is up before loading boat on trailer Ensure all passengers are in the boat before changing wedge position Stay clear of wedge unit while in motion Fingers and clothing can be pinched between wedge arms and bracket causing serious injury to passengers Figure ...

Page 56: ...tem See your dealership immediately to locate the problem Figure 2 13 Circuit Breaker Panels Switches Indicators Figure 2 14 Horn Button and Power Button For boats equipped with Malibu Touch Command the Horn button is located on the driver s helm to the left of the steering wheel and the Power button is located to the right of the steering wheel The Power button is used to power on the Malibu Touc...

Page 57: ...ommand System The Malibu Touch Command system consists of 4 main screens and one optional screen The Main screens are the CODE ENTER screen the MLS screen the LIGHTS screen the SWITCH screen and the optional NAVIGATION screen ...

Page 58: ...the engine will crank Press the STOP button to stop the engine without turning off the dash The button must be held for a second before the engine will shut down The CHANGE button will allow the user to select a new code This can only be done when the current correct code has been entered Make sure to keep track of the new code number DISABLE ENABLE button will allow the user to disable the code s...

Page 59: ...the SWITCH screen Press the FILL ALL or DRAIN ALL buttons to control all the tanks at once If you press the ALL OFF or the OFF button the boat will stop the FILL ALL or DRAIN ALL process The MLS screen also allows for individual control of each tank Press the tank button that you wish to control Once it is pressed it will have a yellow ring indicating that it can be controlled by the DRAIN TANK FI...

Page 60: ...will be displayed in approximate location of the light Optional lights can be added or removed in the setup screen located on the SWITCH screen The buttons will light up yellow when active The tower lights will switch from front to rear to all as the button is pressed If the main power to the dash is turned off any lights that are on will turn off automatically in 10 minutes ...

Page 61: ...ation of the light Optional heater switch can be added or removed in the setup screen If the heater is removed the button will turn into an auxiliary output to be used if needed The setup button contains some of the setup features needed for the Touch Command display and MaliView system All the switches have an automatic shutoff that will turn all the switches off in 5 minutes after the power has ...

Page 62: ... setup mode desired Press ENTER button to access the mode highlighted Pressing the ENTER button will activate the RESET TO FACTORY SETTINGS Doing the reset is a good idea after every new software update You may have to do some additional setup adjustments after the reset to add or subtract the options that are installed on the boat The reset will also change your START CODE back to 1 2 3 and 4 ...

Page 63: ...l read a USB and load the SmartTouch mem file The update will not work unless the file is named SmartTouch mem The system will reset automatically when complete The UPDATE can also be done by just turning off and on the power with the USB stick attached to the smart touch command USB port ...

Page 64: ...tem Use the UP and DOWN buttons to highlight the setup mode desired Press ENTER button to access the mode highlighted Pressing the ENTER button will activate the BACKLIGHT DIM LEVEL mode Once activated use the UP and DOWN buttons to set the desired dim level This will determine how dim the DASH and INTERIOR lights will be when the NIGHT button is pressed ...

Page 65: ...e setup mode desired Press ENTER button to access the mode highlighted Pressing the ENTER button will activate the SETUP OUTPUTS mode Turning on and off ballast will change the appearance of the MLS screen If the heater is removed the heater button will indicate AUX This will allow what was the heater button to be used The heater output on the Primary power module can be used with the new AUX butt...

Page 66: ...mmand MaliView system Use the UP and DOWN buttons to highlight the setup mode desired Press ENTER button to access the mode highlighted Pressing the ENTER button will activate the SETUP LIGHTS mode Turning on and off lights will change the appearance of the LIGHTS screen If the TOWER is removed the image of the boat will have no tower ...

Page 67: ...UP and DOWN buttons to highlight the setup mode desired Press ENTER button to access the mode highlighted Pressing the ENTER button will activate the NAVIGATION mode Refer to the NAVIGATION manual for complete NAVIGATION operation Once active a navigation button will appear on all the main screens Make sure this is a valid option on the boat It can be added at any time ...

Page 68: ...up to date and adjust and troubleshoot the Touch Command MaliView system Use the UP and DOWN buttons to highlight the setup mode desired Press ENTER button to access the mode highlighted Pressing the ENTER button will allow you to view the current software version in the TouchCommand display ...

Page 69: ...ensor in the bilge area and will turn on automatically whenever 2 in or more of water is detected The bilge pump is wired directly to the battery This circuit can be identified by an inline fuse from the battery labeled Auto Bilge Power Blower This switch activates the blower for the engine compartment The primary function of the blower is to eliminate any fumes in the motor compartment when start...

Page 70: ... Lights This switch is used to activate the interior lights The interior lights include lights in the gunnels storage compartments and dashboard and optional underwater transom lights if equipped Navigational Lights In the ANC anchor position this switch is used to activate the all around light at the end of the pole when inserted in the connector on the deck or on the tower if equipped Keep the a...

Page 71: ...sing the MLS CENTER button will toggle the POWER module output and MUX display from OFF to FILL to OFF to DRAIN and back to OFF again Pressing the MLS FRONT button will toggle the POWER module output and MUX display from OFF to FILL to OFF to DRAIN and back to OFF again Pressing the TOWER LIGHTS button will toggle the MINI MMDC module out put and MUX display from OFF to FRONT to ALL and ba The ign...

Page 72: ...ons 4 Once an function icon is selected hold down the button for 3 seconds to lock it in 5 After lock in return to CHANGE edit mode screen Delete Mode 1 Press button 1 YES to enter DELETE mode or 2 NO to exit edit mode 2 If 1 YES is pressed return to icon page in DELETE mode If you do not change a button and cycle through all the pages by pressing the page button you will also exit the edit screen...

Page 73: ...n 4 Once an function icon is chosen hold down the button for 3 seconds to INSERT that function icon 5 After insertion all functions icons should shift to the right 6 After insertion return to INSERT edit mode screen Factory Default Mode 1 Press the PAGE button and Button 1 and 2 for 3 seconds to enter RETURN TO FACTORY DEFAULT mode 2 If 1 YES is selected the all the functions and icon locations wi...

Page 74: ...tly below the throttle lever knob or press the button on the top center of the knob on boats equipped with electric shift Do not shift from forward to reverse at high RPMs damage to the transmission will result When shifting from forward to reverse you must stop in the NEUTRAL position doing this allows the engine to run in its idle position before moving into the opposite gear Moving the shift le...

Page 75: ...For more information regarding the safe operation and maintenance of the throttle control refer to the separate instructions located in the information packet shipped with your boat Steering System It is important that you get the feel of your Malibu boat s steering system Turn the wheel from full left to full right and make sure the rudder is turning accordingly The system should operate freely a...

Page 76: ...left side of the driver s seat Pull lever outward and adjust seat as needed Lumbar Support The driver s seat is equipped with a Lumbar Support To adjust locate the twist knob located on the left side of the seat bottom Turn the knob clockwise to increase lean back tension or counterclockwise to decrease tension Swivel Seat Base Some models are also equipped with a swivel seat adjustment To adjust ...

Page 77: ...atch An engine access hatch is located behind the rear observers seat on the V Drive Access allows the ability to service the engine for required maintenance and for additional storage on both sides of the engine Ensure the hatches are securely latched Failure to do this could allow your engine hatch door to open while under way causing damage to your boat and others Ski Pylon The patented pivotin...

Page 78: ...r slide back on the platform To replace reverse these steps Be sure the latches are securely fastened DO NOT use the boarding platform for any other purpose than boarding the boat or preparation of entering the water and DO NOT use the boarding platform when the engine is running A spinning propeller or carbon monoxide can cause serious injury or death Stay off and keep away from boarding platform...

Page 79: ...area located in the bow of all models is accessible by lifting the bottom lifting strap of the observers seat back The size of the storage differs between open and closed bow versions On open bow boats the seat cushions can be removed to provide additional storage Gunnel Ski Storage Conveniently located on both sides of the boat these storage areas are ideal for the storage of water skis and other...

Page 80: ...r three drain plugs one located at the transom of your boat and the other directly below your engine drive train On the walkthrough open bow models you will find an additional drain plug in the ski locker or ballast area of your boat directly in line with your bilge pumps Transom Drain Plug This plug is located in the center of the transom at the bottom edge and is provided to allow for drainage o...

Page 81: ...eel speedometer pickup which can be found directly under the running surface of your boat The paddle wheel is used to measure static water by rotation of the paddle wheel unit This information is transferred to the dash computer and a computer program converts information which is transferred to the speedometer gauge See Troubleshooting section of this manual for basic maintenance information Tilt...

Page 82: ...sconnect the engine safety switch Be sure the throttle shift control is neutral The engine must be cool Open the engine and visually check the exhaust system from the engine to the transom for obvious damage Reinstall engine safety switch and start the engine with engine compartment open Check hose connections between the exhaust manifolds and the muffler for leakage If leakage is apparent tighten...

Page 83: ...gh a venting system on the deck of your boat and channels air from the bilge to the transom vent Cooling Most boats will be cooled with a continuous intake of lake water circulating it around engine components Closed Cooling System If your boat is equipped with an optional closed cooling system you will need to maintain correct fluid levels Open engine compartment and remove reservoir cap Ensure c...

Page 84: ...ver Damage caused to your boat as a result of improper cover use is not covered under your Malibu Boats warranty Damage can result from wind whipping and possibly cause abrasions to your gelcoat surface or upholstery Use the proper shipping cover for travel purposes Stereo To turn the stereo on the ignition must be turned on If equipped the key can be turned to the left if you will not be running ...

Page 85: ...screens the left and right buttons will respond to the label directly inside the button For example the CRUISE button is now the BACK TO VIPER button in all PAGE 1 screens in every mode Fosgate FM AM Radio Screens 2011 AUX Radio Screens 2011 ...

Page 86: ...2 56 Fosgate USB DRIVE Radio Screens 2011 ...

Page 87: ...2 57 SIRIUS Radio Screens 2011 ...

Page 88: ...2 58 Fosgate IPOD Radio Screens 2011 ...

Page 89: ...ons To use this ability the radio video screen with button needs to be enabled in the MEDIA SETUP screen in SETUP This mode will bring up buttons on the side for 5 seconds These buttons describe what each button will do while in this screen Make sure the radio s video output is in video input 1 Press the Video button twice to exit the screen ...

Page 90: ...is is the POV RF module It is connected to the system using a gauge connector located with the other gauge connections Make sure the video output from the POV is going into the Video 2 input on the Viper Once the system is set up the START STOP REC button will appear next to the ENTER button when first entering the Video 2 screen as well as when the Video button is pressed While in this screen the...

Page 91: ... has the standard RCA cables as an output it will play through the stereo AUX mode and onto the screen in Video 2 We provide the left right audio to mini adapter that came in your boat bag and the video jack is located right next to the mini USB jack for your convenience Simply plug the red and white RCA into the adapter and then plug that into the mini jack then place the yellow RCA into the vide...

Page 92: ...ng the Navigation system the screen below is the first screen that is displayed Main Map Screen When entering the Navigation area this is the first screen that comes up Each section of the screen is highlighted above and described below CURRENT LOCATION This image shows the current location of the boat ZOOM LEVEL This bar shows the zoom distance across the screen In the example above the distance ...

Page 93: ...ator can get to any area of the navigation system Pressing the ENTER button will display the MAP screen At the center of the screen is an image of the SQUASH PAD Pressing the associated arrow on the squash pad will bring up that menu The following pages will describe each area ...

Page 94: ...t hand side of the display Underneath the words MAP VIEW are the words FULL and GAUGE The word that is highlighted indicates how the MAP screen will be displayed Pressing the UP arrow on the squash pad will cause the highlight to change between FULL and GAUGE Examples of FULL and GAUGE screens are shown above For more information on the GAUGE screens see the SETUP menu options ...

Page 95: ...d the top left of the screen are the words BEARING and NORTH The word that is highlighted indicates how the MAP screen will be oriented Pressing the UP RIGHT arrow on the squash pad will cause the highlight to change between BEARING and NORTH Examples of BEARING and NORTH screens are shown above Note the compass heading in the lower right corner of the display rotates on the BEARING orientation ...

Page 96: ...2 66 Select Course Creating a New Course ...

Page 97: ...l appear showing the available waypoint options Use the arrows to highlight the desired waypoint and press ENTER The map screen will be shown again with the waypoint in the location that the cursor was Use the arrows to move the cursor to the next waypoint and press the WAYPOINT button Repeat this for all of the waypoints desired NOTE It is very important that the last waypoint be a COURSE COMPLET...

Page 98: ...2 68 Select Auto Course Creating a New Auto Course ...

Page 99: ...ll appear Your location is the boat image in the screen to the left it is within the blue box The navigation software will track your movements until the STOP COURSE option is selected NOTE Be sure to make the last waypoint the COURSE COMPLETE waypoint ...

Page 100: ...he various screens From the Navigation Menu screen press the DOWN RIGHT arrow on the squash pad to adjust the filters The screen above shows the objects that may be available to display If there is an object that is not desired remove the check box and that object will not be displayed in the map ...

Page 101: ...sh pad to access the GPS STATUS screen The GPS STATUS menu allows the operator to view up to a 16 position satellite signal strength graph on the right side of the display and a 4 point compass graphic showing the relative position of each satellite on the left side of the display ...

Page 102: ...up From the Navigation Menu screen press the DOWN LEFT arrow on the squash pad to access the SETUP menu The SETUP menu allows the operator to adjust view and configure the navigation system through eight menus ...

Page 103: ...ENTER button The screen below will appear Using the arrows UP DOWN changes between the low high scale Normal Mode High Contrast and Night View The LEFT RIGHT arrows control the slide on the Low to High brightness scale Highlighting the EXIT and pressing ENTER will bring the display back to the MENU screen ...

Page 104: ...ght the TRANSPARENCY LEVEL and press the ENTER button The screen below will appear Using the arrows UP DOWN changes between the transparency scale and the EXIT The LEFT RIGHT arrows control the slide on the transparency scale Highlighting the EXIT button and pressing ENTER will bring the display back to the MENU screen ...

Page 105: ...map while operating the menu features Highlight the GPS SETUP and press the ENTER button The screen below will appear Using the arrows UP DOWN changes between the Coordinate styles and WAAS status options Highlighting the EXIT button and pressing ENTER will bring the display back to the MENU screen ...

Page 106: ... MAP and press the ENTER button The screen below will appear The GPS STATUS menu allows the operator to view up to a 16 position satellite signal strength graph on the right side of the display and a 4 point compass graphic showing the relative position of each satellite on the left side of the display ...

Page 107: ...ide of the screen Highlight the SYSTEM SETUP and press the ENTER button The screen below will appear Any of the options listed above can be displayed in the gauge area of the MAP screen Only seven items can be selected to be displayed at one time Highlighting the EXIT button and pressing ENTER will bring the display back to the MENU screen ...

Page 108: ...TH LEVEL SETUP and press the ENTER button The screen below will appear The options listed above will change how the waterways are to be displayed on the MAP screen Depending on which setting is chosen will enable how much detail is drawn into each waterway Highlighting the EXIT button and pressing ENTER will bring the display back to the MENU screen ...

Page 109: ...tween Nautical Miles and Miles Highlight the SYSTEM UNITS SETUP and press the ENTER button The screen below will appear The options listed above will change how the speed and distance are to be displayed on the MAP screen Depending on which setting is chosen will enable the appropriate units Highlighting the EXIT button and pressing ENTER will bring the display back to the MENU screen ...

Page 110: ...TER button The screen below will appear The options listed above will change the color of that feature that is to be displayed on each screen Highlight the desired option and press ENTER This will display a dropdown box with the color options available Highlighting the EXIT button and pressing ENTER will bring the display back to the MENU screen ...

Page 111: ...2 81 Exit Setup Highlighting the EXIT SETUP and pressing ENTER will bring the display back to the MENU screen ...

Page 112: ... and OFF MAP mode shows the Course name Next Waypoint and Destination COMPASS mode shows the compass rotating with the heading always at the top of the screen This option also shows the Course name Next Waypoint Destination and distance to POI Point Of Interest along with the seven gauge screens if selected OFF mode clears the Course name Next Waypoint and Destination from the display ...

Page 113: ... TRAIL ON OFF Will leave a trail in the direction of where your last waypoint was ADJUST NOTIFY BAND Pressing the UP RIGHT arrow brings up a box that allows the setting of the notify distance to the next POI When NAV BY is set to COMPASS mode the MAP screen will show the image to the left which shows the compass rotating with the heading always at the top of the screen This option also shows the C...

Page 114: ...10 amp circuit breaker The docking lights use LED bulbs which cannot be replaced Illusion G3 The Illusion G3 has a solid foundation of billet aluminum bases and billet tower support wings backing the 3 stainless steel hoop The Illusion G3 features dual gas spring shocks to assist in creating the feature of weightless fold down It uses two bolts under the top frame rail of the tower base to fasten ...

Page 115: ...itional holes in the tower will void any structural warranty Hardware Most of the metal hardware on your boat consists of brass stainless steel or aluminum and should be cleaned on a periodic basis with soap and water In fresh water metal fittings and hardware should be sprayed regularly with a rust inhibitor and after every use in saltwater DO NOT use cleaners that are not intended for use on sta...

Page 116: ...commended that you put the Wedge unit in the UP position if you will be traveling over these speeds Scarpa Suppression Plate SSP The Scarpa Suppression plate is an optional add on feature available for boats built with the Wedge boat bracket installed used to enhance barefoot ski wake characteristics on Response model ski boats The plate is installed to an existing Wedge bracket Optional Malibu La...

Page 117: ...gear and trailer does not exceed the GVWR Verify tire pressure for load capacity Notice Consult your trailer dealer for other state regulations concerning brakes lighting and other equipment options Hitch Hitches are divided into classes that specify the gross trailer weight GTW and maximum tongue weight for each class Always use a hitch with the same class number as the trailer or greater Most bo...

Page 118: ...s to consider Bow Tie Downs A bow stop to hold the front of your boat in place is located on the winch stand It should be positioned so that the winch line pulls straight and is parallel to the trailer frame A separate tie down should then be attached to hold the boat downward and forward This may be accomplished by a line from the bow eye to an attachment point on the trailer frame or winch stand...

Page 119: ...water and stop Be sure to properly secure your vehicle Prepare for placing the boat in the water by removing any tie down straps disconnecting tail light connections and attaching a line to the bow eye fitting If you are using an outboard be sure that the outboard unit is trimmed up Be sure to reinstall the bilge drain plug if it has been removed To launch back the trailer into the water to a poin...

Page 120: ...e displayed at various locations throughout your new Malibu to point out safety hazards It is important that you take the time to locate these labels Do not remove or cover warning labels Replace when illegible 9 Figure 3 5 Warning Labels ...

Page 121: ...Warning Label Locations Refer to the diagrams below for the location of each label 3 5 ...

Page 122: ... ballast tanks and fat sacks should never exceed the maximum weight capacity listed on the capacity label specified by the U S Coast Guard or your local maritime authority Add the weight of water contained in non factory installed ballast bags or tanks to the weight of the persons and gear When determining total weight on board calculate the weight of water at 9 lbs gal 1 1 kg L Malibu Boats remin...

Page 123: ...guidelines you should follow when fueling your boat 1 Extinguish all cigarettes and other flame or spark producing items 2 Make sure all power is off and do not operate any electrical switches 3 Be sure to wipe off any spillage that may have occurred 4 Operate the bilge blower for a minimum of four minutes before starting the engine Figure 3 6 Fueling Do not overfill fuel tank The fuel tank will e...

Page 124: ...an a Malibu Factory Trained and Certified Technician Special tools and training are required to service this fuel system Pay close attention to the information regarding the break in period listed in your engine owner s manual Top engine performance is dependent upon following the guidelines listed Pre Start Checklist A routine pre starting procedure should always be carried out before the first s...

Page 125: ... before returning to operation Pressing the ENTER button on the display will silence the alarm for four minutes Following is a list of monitored functions that can activate the alarm Engine Oil Alarm RPMs above 300 and below 1000 with oil pressure below 4 psi RPMs above 1000 with oil pressure below 18 psi Engine Temperature Alarm RPMs above 300 with temperature above 203 F Alarm will reset when en...

Page 126: ...re re engaging the transmission by depressing the knob Figure 3 7 Throttle Positions When engaging the transmission from neutral to either forward or reverse you must pull up on the safety collar located directly below the throttle lever knob Notice For more information regarding the safe operation and maintenance of the throttle control refer to the separate instructions located in the informatio...

Page 127: ...s effect is to steer the boat back and forth in an attempt to compensate for wandering Invariably the compensation will result in oversteer and only worsen the effect Keep the steering wheel in the center position the boat will wander back and forth somewhat but the overall course will be a straight one KC 0199 A BACKING TO LEFT Turn wheel to left Stern will pull to left RIGHT TURN Turn wheel to r...

Page 128: ...and to starboard when going backward At high speed this effect is usually unnoticed but at slow speed especially during backing it can be powerful For this reason many veteran boaters approach the dock with the starboard side of the boat toward the dock if possible since the stern of the boat will drift starboard when reverse thrust is applied Stopping When stopping the boat it is important to rem...

Page 129: ...nes when docking Approach docks with the starboard side of the boat if possible Come to a stop a short distance from the dock then proceed slowly Have fenders mooring lines and crew ready Observe how the wind and current are moving your boat Approach the dock with the boat pointed into the wind if possible If the wind or current is pushing you away from the dock use a sharper angle of approach If ...

Page 130: ...radual turns can be completed at high speed by a competent driver but it must be emphasized that sudden turns at any speed particularly at high speed can be especially dangerous It is possible to throw passengers from their seats and even from the boat if caution is not exercised Towing a Skier Water skiing is a collective effort involving driver observer and skier The degree of understanding and ...

Page 131: ... for review at your local Malibu dealership or by contacting the American Waterski Association at 813 324 4341 Figure 3 11 Hand Signals Once a skier has fallen or is ready to quit skiing the driver must be prepared for immediate removal of the skier from the water The driver of the boat should keep the skier in line of sight as much as possible until the skier is reached Once the boat is up to the...

Page 132: ...erously Fasten the towline as far forward as possible on the upwind or up current side of the boat being towed Fastening it to the stern will restrict maneuverability Attach the line to the stern lifting eyes of the towing boat Keep lines free of propellers on both boats Keep hands and feet clear of other boat and never hold towline after it is pulled taut Move slowly to prevent sudden strain on s...

Page 133: ...tact your dealer otherwise adverse handling and top speed characteristics may be experienced The prop is identified by two numbers i e 13 x 14 and material identification such as brass or stainless steel The first number is the diameter of the prop and the second is the pitch The pitch is the angle of the blades and is measured in how far the boat will travel through the water in one revolution In...

Page 134: ...t is seating properly 3 Wedge a piece of 1 x 4 wood between the propeller blade and the port side of the strut and rudder 4 Install a new nylon locknut and torque the nut to maximum of 30 ft lbs 40 7 N m 5 Install new cotter pin Bend the retaining ends of the cotter pin in the opposite directions Make sure the cotter pin is snug and cannot rotate Malibu Exclusive Adjustable Rudder System Your Mali...

Page 135: ...ng the softer metal will deteriorate and erode much faster than the other metals in the boat Inspect the anode periodically and replace as needed Consult your local Malibu dealer for this part Saltwater Corrosion If you use your boat in salt or brackish water wash the entire boat including trailer and tower if fitted thoroughly with a mild detergent and rinse with fresh water after EVERY USE Apply...

Page 136: ...3 20 Notes ...

Page 137: ...re no products available to us that are mildew proof Therefore we also recommend that you dry the upholstery thoroughly at the end of each day s boating activity to prevent mildew which will rot the upholstery threads and backing We also recommend that you tip up all seat base cushions on edge after each use to allow any accumulated water to drain In some instances color or dye transfer can occur ...

Page 138: ... and could damage the surface of your interior Common stains and steps to treat Type of Stain Step 1 Step 2 Step 3 General care A B Dirt buildup A B Ballpoint ink B A Chewing gum B A Coffee tea chocolate B A Grease C B A Household soil A B Ketchup A B Latex paint A B Lipstick C A B Mildew or wet leaves B A Motor oil C B A Oil based paint C B A Permanent marker B A Spray paint B A Suntan lotion A B...

Page 139: ...rdware permanently Always follow cleaning by applying a high quality metal polish or automotive wax after cleaning Test products in an inconspicuous area before applying to the complete surface especially if you are not familiar with the product All metal parts including but not limited to tower accessories board racks or speaker cans should be cleaned with mild soap and water frequently and waxed...

Page 140: ...hat you leave your boat moored for long periods of time If your boat will be moored in fresh water or saltwater for extended periods of time you should do the following 1 Haul out and clean your boat regularly every 14 to 21 days Use soap water and plenty of elbow grease 2 Apply wax after cleaning You should also check with your local Malibu dealer about anti fouling paint and other products that ...

Page 141: ...ncluded in this manual covers the minimum maintenance required for Indmar engine packages The Maintenance Worksheet included in this manual outlines safety checks lubrication and general service that should be performed at regular intervals It is recommended that any engine replacement parts used for maintenance or repair be supplied by an authorized Malibu dealer Do not operate the L96 engine in ...

Page 142: ...on4 2 12 Quarts 2L Main Gearbox 1 0 Quart 1 06L V drive Dexron 3 ZF V Drive Transmission4 4 2 Quarts 4L Pennzoil 15W40 Walter V Drive 0 5 Quart 0 5L Pennzoil SAE 30 Motor Oil In Line 1 1 Transmission4 1 7 Quarts 1 6L Dexron 3 ATF In Line Reduction Gear4 2 12 Quarts 2L Pennzoil 15W40 Closed Cooling System5 12 14 Quarts 11 4 13 3L Spark Plug Gap 040 in 1 02 mm Base Timing at 1000 RPM3 Nonadjustable ...

Page 143: ...Do not overfill the transmission Overfilling can damage the transmission Damage to your transmission due to too much or too little fluid is not covered by your warranty Operate boat approximately five minutes to warm the transmission fluid Turn engine off and disconnect the engine safety switch Ensure throttle is neutral Notice Check immediately after shutdown to prevent incorrect reading Open eng...

Page 144: ...our boat structure and driveline could result It is recommended that only a trained service technician perform this maintenance due to the complications that can arise from an improperly balanced prop shaft engine alignment Damaged caused from loosened coupler bolts and improper engine alignment is not covered under your Malibu Boats warranty and should be part of the owner s service responsibilit...

Page 145: ...itives can cause damage to the engine and fuel system DO NOT mix MTBE and ethanol Drain your tank or use up as much of the old fuel as you can before making the switch to E10 Once done do not go back to MTBE gas Also drain the tank when storing the boat and put in additives Does the gas you are buying have ethanol or MTBE By law roadside stations must put stickers on pumps designating whether the ...

Page 146: ...ctly to the battery with proper overload protection Boat Alarms Malibu boats are equipped with sensors that constantly monitor various functions of the boat Certain functions if outside of pre determined operating parameters may activate an alarm located under the dash Both the engine Electronic Control Module ECM and the dash gauge computer may activate the alarm If the ECM activates the alarm it...

Page 147: ...is the starter or cranking circuit There are also a set of smaller 2 AWG battery cables with the positive red coming from an 80 AMP main circuit breaker on the smaller boats a 6 AWG cable and a 60 AMP main breaker These smaller cables are the feeder circuit to the boats breakers and switches These are referred as the House circuit 1 on a Single Battery System Both the cranking circuit and the hous...

Page 148: ...e only way these two separate circuits can connect The switch is normally open but once the engine is running and the voltage comes up on the starting battery and it is fully charged the VSR switch closes allowing charge current to flow into the house battery This allows the alternator to supply current to charge the house battery and supply operational current to house loads Once you shut down an...

Page 149: ...at under the dash next to the battery Under normal situations the switch should be in POSITION 1 or POSITION 2 rather than in the ALL position This will keep one battery charged should one of the batteries fail Circuit Breakers and Fuses Most electrical standard equipment devices are controlled with circuit breakers These breakers will activate if overloaded and cut power to the switch To restore ...

Page 150: ...ually ordinary soap and water does not remove the accumulation and something stronger will be needed Check with your Malibu dealer for recommendations Windows and Windshields The windows and windshields on your Malibu boat are made of tempered safety glass and are similar to the windows in your car The glass will scratch however and abrasive cleaners should not be used to clean your windows Soap a...

Page 151: ...ushions and open all storage areas Store the seat cushions in a cool dry place Apply coat of wax to entire surface of boat Flush engine cooling system with clean water Do not exceed 1500 RPM while flushing for 5 10 minutes Perform annual scheduled maintenance Refer to engine owner s manual for complete engine winterization procedures as well as scheduled maintenance Note Damage done due to imprope...

Page 152: ...eded Reinstall seat cushions from storage Check entire engine for signs of cracks caused by freeze damage Check all hose clamps for tightness Install bilge drain plugs transom T handle plug and ski locker drain plug Reinstall propeller assembly If not performed during winterization perform annual maintenance at this time If boat is equipped with optional fresh water cooling and was drained at wint...

Page 153: ...t likely event to the least likely To correct a problem first determine what the problem is Start with the first cause and eliminate the possibility of each until the problem is corrected Because of the specialized skills and tools needed to correct major issues we have not included that information If you suspect a problem not listed here please contact your Malibu dealer 4 17 ...

Page 154: ...e the battery Ignition problems See your dealer Engine misses or Fouled spark plugs Replace spark plugs idles rough Loose or defective high Tighten or replace the high tension leads tension leads Plugged PCV valve Replace PCV valve Weak ignition coil Replace ignition coil Vacuum leak See your dealer Poor boat performance Fouled spark plugs Replace spark plugs Plugged flame arrestor Clean the flame...

Page 155: ...ropeller Replace the propeller Misaligned propeller shaft Check the alignment See coupling your dealer for proper realignment Bent propeller shaft See your dealer Electrical problems Open circuit breaker or Reset the circuit breaker blown fuse or replace the fuse Loose wing connections Clean and tighten wiring or corrosion connections Defective sending unit Replace the sending unit Shorted wiring ...

Page 156: ... made from fibrous glass Glass fiber forms include cloth yarn mat milled fibers chopped strands roving and woven roving GELCOAT A surface either colored or clear providing a cosmetic enhancement and exposure improvements to a fiberglass laminate GUNNEL The upper edge of a boat s side HELM Device attached to rudder for steering a vessel HULL The bottom section of the boat KEEL The lowest most porti...

Page 157: ...m 3 18 Miscellaneous 4 14 Model Features Specifications vii Motorbox Cover 2 46 N Navigational Lights 2 49 O Operation by Minors 1 10 Optional Equipment 2 54 P Passenger Safety 1 10 Power Wedge 2 23 Propellers 3 17 R Regulations 1 3 Responsibilities 1 3 S Safety Statements 1 1 Shifting Running 3 10 Ski Pylon 2 47 Speedometer Pickup 2 51 Standard Gauges 2 1 Starting 3 8 Steering 3 10 Steering Syste...

Page 158: ...rake fluid level if applicable LAKE TEST ____ 1 Perform Diacom data list scan ____ 2 Check PROM ID and record in customer file ____ 3 Check fuel pressure and log reading ____ 4 Verify oil levels engine Trans V Drive ____ 5 Verify blower operation check hose attachment ____ 6 Verify bilge pump operation and float control ____ 7 Check for engine boat water leaks ____ 8 RE check fuel connections ____...

Page 159: ...lugs 7 Clean for change flame arrestor 8 Inspect belts hoses and clamps Tight 9 Shaft alignment Within 003 10 Inspect spark plug wires 11 Inspect Raw water pump impeller change annually 12 Inspect rudder lube key way bolt tight 13 Inspect Prop Shaft Packing 14 Inspect Steering Kit Assembly Lube bolts tight 15 Check Engine Coolant closed cooling only 50 50 mix water w ethylene glycol MUST meet GM 6...

Page 160: ...4 24 Notes ...

Page 161: ... the warranty details that follow for complete terms conditions and limitations In addition to the Malibu Limited Warranty your boat also comes with other limited warranties provided by the engine and trailer manufacturers among other items Please refer to their limited warranty disclosures for details including their terms conditions and limitations Malibu Boats Limited Warranty Coverage Type Cov...

Page 162: ...exclusion may not apply to you Who Is Covered Under the Malibu Boats Limited Warranty Subject to all other terms conditions and limitations 1 original owners of the boat and 2 second owners of the boat who purchase the boat within three 3 years of the earlier of a the date the boat was purchased by the first retail purchaser through an authorized Malibu Boats sales facility or b the date the boat ...

Page 163: ... Limited Warranty Coverages Base Limited Warranty For a period of thirty six 36 months beginning on the date the boat is purchased by the first retail purchaser through an authorized Malibu Boats sales facility or beginning on the date the boat was first put into service as a demonstrator or otherwise whichever is earlier Malibu Boats will repair substantial manufacturing defects related to materi...

Page 164: ...ured parts Malibu Boats may at its option install parts which have similar or greater performance characteristics if an identical replacement part is no longer available Repairs will be warranted only for the remainder of the original warranty period In addition to Malibu Boats Limited Warranty your boat also comes with other limited warranties provided by the engine and trailer manufacturers amon...

Page 165: ...ay be found in certain areas of the boat Such distortions and imperfections are considered normal Damages caused by the use of any trailer not sold through Malibu Boats Damages caused by improper support of the boat on davits hoist system or boat lift of any kind Damages caused by overloading or overpowering the boat Any material component or part of the boat that is covered by a warranty supplied...

Page 166: ...gents distributors or suppliers shall create a warranty or in any manner increase or modify the scope of this Malibu Boats Limited Warranty in any manner whatsoever This Malibu Boats Limited Warranty is expressly conditioned upon the timely completion and return of the warranty registration card to Malibu Boats How to Get Warranty Service To obtain warranty service and or repairs you must do all o...

Page 167: ...nd or damage to the finish surfaces trim upholstery or other observable cosmetic components of your boat may occur at the factory These items are usually detected and corrected at the factory or by the selling dealer prior to delivery to the retail customer You are encouraged to inspect your boat for this type of damage when you take delivery If you find any such defects or damage you must notify ...

Page 168: ...uthorized Malibu Boats service facility or facilities at which your boat has been serviced and the nature of the concerns you have with the boat or the service Malibu Boats will thereafter provide assistance to you and the authorized service facility as necessary to resolve your concerns TO THE EXTENT PERMITTED OR REQUIRED BY ANY STATE OR FEDERAL LAW YOU ARE REQUIRED TO PROVIDE MALIBU BOATS WRITTE...

Page 169: ...SERVICE MAINTENANCE LOG HOUR DATE READING SERVICE REPAIRS PERFORMED ...

Page 170: ...469 Fax 209 383 0499 Tennessee Plant Malibu Boats L L C 5075 Kimberly Way Loudon TN 37774 Phone 865 458 5478 Fax 865 458 9052 Australian Headquarters Malibu Boats L L C 813 Hope Court Albury N S W 2640 Phone 026 040 1174 Fax 026 040 4656 website www malibuboats com email info malibuboats com ...

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