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Malibu Boats 2009 21 vRide, Owner'S Manual

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Malibu Boats 2009 21 vRide Owner'S Manual Download Page 5

CONTENTS . . . . . . . . . . . . . . . . . . . . . iii

TABLE OF FIGURES . . . . . . . . . . . . . iv

INTRODUCTION. . . . . . . . . . . . . . . . . v

CERTIFICATIONS & STANDARDS . . v

MODEL FEATURES &
SPECIFICATIONS. . . . . . . . . . . . . . . vii

BOATING SAFETY . . . . . . . . . . . . . 1-1

General Precautions . . . . . . . . . . . . 1-1
Safety Statements . . . . . . . . . . . . . . 1-1
Regulations. . . . . . . . . . . . . . . . . . . 1-3
Responsibilities . . . . . . . . . . . . . . . 1-3
Emergencies . . . . . . . . . . . . . . . . . . 1-6
Hazardous Conditions . . . . . . . . . . 1-7
Carbon Monoxide. . . . . . . . . . . . . . 1-9
Operation by Minors . . . . . . . . . . 1-10
Passenger Safety. . . . . . . . . . . . . . 1-10
Basic Rules of the Road . . . . . . . . 1-10

GAUGES & CONTROLS. . . . . . . . . 2-1

Standard Gauges. . . . . . . . . . . . . . . 2-1
Power Wedge . . . . . . . . . . . . . . . . 2-21
Circuit Breakers . . . . . . . . . . . . . . 2-26
Switches & Indicators . . . . . . . . . 2-26
Throttle Control . . . . . . . . . . . . . . 2-34
Steering System . . . . . . . . . . . . . . 2-35
Emergency Engine Stop Switch. . 2-35
Motorbox Cover . . . . . . . . . . . . . . 2-35
Driver’s Seat. . . . . . . . . . . . . . . . . 2-36
Integral Self Draining

Ice Chest . . . . . . . . . . . . . . . . . 2-37

Sundeck . . . . . . . . . . . . . . . . . . . . 2-37
V-Drive Engine Access 

Hatch. . . . . . . . . . . . . . . . . . . . 2-37

Ski Pylon . . . . . . . . . . . . . . . . . . . 2-37
Swim Platform . . . . . . . . . . . . . . . 2-38

Navigational Lights . . . . . . . . . . . 2-39
Storage Areas . . . . . . . . . . . . . . . . 2-39
Drain Plugs. . . . . . . . . . . . . . . . . . 2-40
Speedometer Pickup. . . . . . . . . . . 2-41
Tilt Steering Wheel . . . . . . . . . . . 2-41
Exhaust . . . . . . . . . . . . . . . . . . . . . 2-42
Ventilation . . . . . . . . . . . . . . . . . . 2-43
Optional Equipment . . . . . . . . . . . 2-44
Wedge. . . . . . . . . . . . . . . . . . . . . . 2-53

OPERATION . . . . . . . . . . . . . . . . . . . 3-1

Trailering . . . . . . . . . . . . . . . . . . . . 3-1
Warning Labels . . . . . . . . . . . . . . . 3-4
Fueling . . . . . . . . . . . . . . . . . . . . . . 3-7
Starting . . . . . . . . . . . . . . . . . . . . . . 3-8
Shifting/Running . . . . . . . . . . . . . 3-10
Steering . . . . . . . . . . . . . . . . . . . . 3-10
Stopping . . . . . . . . . . . . . . . . . . . . 3-12
Docking . . . . . . . . . . . . . . . . . . . . 3-13
High-Speed Operation . . . . . . . . . 3-14
Towing a Skier . . . . . . . . . . . . . . . 3-14
Towing Another Boat . . . . . . . . . . 3-16
Anchoring. . . . . . . . . . . . . . . . . . . 3-16
Propellers . . . . . . . . . . . . . . . . . . . 3-17
Malibu Exclusive Adjustable

Rudder System . . . . . . . . . . . . 3-18

Corrosion Protection . . . . . . . . . . 3-19

CARE AND MAINTENANCE. . . . . 4-1

Interior . . . . . . . . . . . . . . . . . . . . . . 4-1
Exterior. . . . . . . . . . . . . . . . . . . . . . 4-3
Engine/Drive Train. . . . . . . . . . . . . 4-5
Fuel System  . . . . . . . . . . . . . . . . . 4-12
Electrical . . . . . . . . . . . . . . . . . . . 4-13
Miscellaneous. . . . . . . . . . . . . . . . 4-17
Troubleshooting . . . . . . . . . . . . . . 4-20
Glossary . . . . . . . . . . . . . . . . . . . . 4-23
Index. . . . . . . . . . . . . . . . . . . . . . . 4-24

iii

C

ONTENTS

 Chapter i_09.qxd:Chapter i.qxd  10/7/08  3:07 PM  Page iii

Summary of Contents for 2009 21 vRide

Page 1: ......

Page 2: ...er 2008 qxd Malibu Cover 2007 qxd 11 13 07 10 31 AM Page 3 MAL_inside_cvrs pdf 8 1 2008 2 52 19 PM 1 RECORD IMPORTANT INFORMATION In addition to this manual your Malibu Owner s Packet contains instructions warranties and other important information from component manufacturers Read these materials carefully since improper registration operation and maintenance can void the warranty and jeopardize ...

Page 3: ...ithout incurring any obligation Trademarks Malibu The Malibu Logo is a registered trademark of Malibu Boats LLC Indmar Indmar is a registered trademark of Indmar Products Co Inc All other product names are copyright and registered trademarks trade names of their respective owners 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 Malibu Boats LLC All Rights reserved Printed in the USA Chapter i_09 ...

Page 4: ...ii Chapter i_09 qxd Chapter i qxd 10 7 08 3 07 PM Page ii ...

Page 5: ... Sundeck 2 37 V Drive Engine Access Hatch 2 37 Ski Pylon 2 37 Swim Platform 2 38 Navigational Lights 2 39 Storage Areas 2 39 Drain Plugs 2 40 Speedometer Pickup 2 41 Tilt Steering Wheel 2 41 Exhaust 2 42 Ventilation 2 43 Optional Equipment 2 44 Wedge 2 53 OPERATION 3 1 Trailering 3 1 Warning Labels 3 4 Fueling 3 7 Starting 3 8 Shifting Running 3 10 Steering 3 10 Stopping 3 12 Docking 3 13 High Spe...

Page 6: ...ockable Transom Storage 2 39 Figure 2 30 Glove Box Storage 2 40 Figure 2 31 Transom Drain Plug 2 40 Figure 2 32 Bilge Drain Plug 2 41 Figure 2 33 Thru Hull Paddle Wheel Pickup 2 41 Figure 2 34 Tilt Steering 2 41 Figure 2 35 Heater 2 44 Figure 2 36 Boat Cover 2 44 Figure 2 37 Stereo 2 44 Figure 2 38 Stereo Remote 2 44 Figure 2 39 Stereo Functions 2 45 Figure 2 40 Stereo Functions 2 45 Figure 2 41 R...

Page 7: ...ERTIFICATIONS STANDARDS NMMA Certification Your Malibu boat has been built to meet or exceed the standards set by the National Marine Manufacturers Association NMMA NMMA verifies annually or whenever a new boat model is introduced to determine that they meet not only Coast Guard regulations but also the more comprehensive standards set by the American Boat Yacht Council ABYC Standards to Which Thi...

Page 8: ...rs paints and substances used for vessel repair Waste materials that result from wear of vessel components Lead from battery terminals and from other sources such as ballast or fishing sinkers TO AVOID HARM Keep away from engine generator and cooking fuel exhaust fumes Wash areas thoroughly with soap and water after handling the substances above Emission Control Warranty Information The engine in ...

Page 9: ...vii MODEL FEATURES SPECIFICATIONS Chapter i_09 qxd Chapter i qxd 10 7 08 3 07 PM Page vii ...

Page 10: ...viii Chapter i_09 qxd Chapter i qxd 10 7 08 3 07 PM Page viii ...

Page 11: ...ix Chapter i_09 qxd Chapter i qxd 10 7 08 3 07 PM Page ix ...

Page 12: ...x Chapter i_09 qxd Chapter i qxd 10 7 08 3 07 PM Page x ...

Page 13: ...xi Chapter i_09 qxd Chapter i qxd 10 7 08 3 07 PM Page xi ...

Page 14: ...xii Chapter i_09 qxd Chapter i qxd 10 7 08 3 07 PM Page xii ...

Page 15: ...xiii Chapter i_09 qxd Chapter i qxd 10 7 08 3 07 PM Page xiii ...

Page 16: ...xiv Chapter i_09 qxd Chapter i qxd 10 7 08 3 07 PM Page xiv ...

Page 17: ...liar with the use and operation of a boat you seek advice and training from a qualified individual or organization Check with your local boating agency or Malibu dealer for more information about boating safety classes in your area Safety Statements Throughout this manual specific precautions and symbols identify safety related information Follow these precautions as indicated The Safety Alert sym...

Page 18: ...ehind a moving boat can be fatal Any dangerous activities which can result in a serious injury or death a water sport is not considered as a watersport by Malibu or DOES NOT promote unsafe boating risks or jeopardizing any boaters safety DO NOT use the boarding platform for any other purpose than boarding the boat or preparation of entering the water and DO NOT use the boarding platform when the e...

Page 19: ...l help sharpen your boating skills as well as bring you up to date on current rules and regulations See your local boating agency or Malibu dealer for information on classes in your area Insurance The boat owner is legally responsible for damages or injuries he or she causes Common sense dictates that you carry adequate personal liability and property damage insurance on your boat just as you woul...

Page 20: ... food wood detergents sewerage and even fish parts in certain waters in short nearly everything We recommend you bring back everything you take out with you for proper disposal ashore Excessive Noise Noise means engine noise radio noise or even yelling Many bodies of water have adopted noise limits Music and loud conversation can carry a considerable distance on water especially at night Wake and ...

Page 21: ... must be Coast Guard approved in good and serviceable condition and the appropriate size for the user It is recommended that you wear PFDs while your boat is underway Figure 1 1 Personal Flotation Devices Boats more than 16 feet in length must be equipped with one type I II III or V and one type IV PFDs are intended to save lives you and your passengers should wear them while in the boat Learn how...

Page 22: ...er but there is no immediate danger of death or serious injury However emergencies can occur and you should know how to cope with them If you observe a boat in distress assume it is a true emergency Proceed to the scene and render assistance Federal law requires boat operators to offer assistance and aid to others The law s Good Samaritan clause absolves you from any civil liability in the event t...

Page 23: ... an uncomfortable and unsafe situation If a storm approaches seek a safe harbor Figure 1 3 Weather Hazards Dam Spillways The area around dam spillways is very hazardous and conditions can change rapidly Stay clear of the spillways and areas below dams Weeds Weeds can generally be a threat to a boat s engine and other components on the boat If weeds wrap around the propeller they can create vibrati...

Page 24: ...markers they are used as the signposts of the waterways identifying navigable routes and water hazards It is a good idea to ask local authorities about hazard areas and if they are marked Stay within boundaries and clear of hazards Figure 1 4 Diver Down Flag 1 8 Figure 1 8 Regulatory Markers KC 0250M Chapter 1_09 qxd Chapter 1 doc qxd 10 7 08 3 06 PM Page 8 ...

Page 25: ...tions To reduce CO accumulation always ventilate the boat interior and avoid boating situations which cause increased exposure EXTREME HAZARD Carbon monoxide gas CO is colorless odorless and extremely dangerous All engines and fuel burning appliances produce CO as exhaust Direct and prolonged exposure to CO will cause BRAIN DAMAGE or DEATH Signs of exposure to CO include nausea dizziness and drows...

Page 26: ...ected creating situations that can be very dangerous Federal and state laws prohibit operating a boat under the influence of alcohol and other drugs These regulations are actively enforced Impaired operation may result in severe personal injury or death Basic Rules of the Road The nautical rules of the road must be followed to prevent collisions between vessels Like traffic laws for automobiles th...

Page 27: ...zontal stripe Mooring to a navigation buoy regulatory markers or lateral markers is illegal Figure 1 7 Mooring Buoys Regulatory Markers Regulatory markers indicate dangerous or restricted controlled areas These markers are used to indicate speed zones areas set aside for particular use general information and directions Regulatory markers are white with orange geometric shapes and also have orange...

Page 28: ...to course and speed necessary to keep out of the way of the privileged boat Crossing Situation In crossing situations the boat to the right from the 12 o clock to the 4 o clock position has the right of way It must hold course and speed The burdened boat keeps passes behind the privileged boat Boats going up and down a river have the privilege over boats crossing the river Meeting Head On Neither ...

Page 29: ...he Rules of the Road both boats must act to avoid collision Night Running Boats operating between sunset and sunrise hours vary by state must use navigational lights Nighttime operation especially during bad weather or fog can be dangerous All Rules of Road apply at night but it is best to slow down and stay clear of all boats regardless of who has right of way Protect your night vision by avoidin...

Page 30: ...1 14 Notes Chapter 1_09 qxd Chapter 1 doc qxd 10 7 08 3 06 PM Page 14 ...

Page 31: ...d features as Malibu Standard Gauges The following gauges are included on all models It is important for the safe and proper operation of your boat to fully understand these gauges Malibu In Dash Graphical Display Figure 2 1 Graphical Display Figure 2 2 MaliView Dash 2 1 2 Chapter 2_09 qxd Chapter 2 doc qxd 10 7 08 3 10 PM Page 1 ...

Page 32: ...he cruise RPM or speed set point using the UP and DOWN buttons Turn cruise on or off by pressing the ENTER button Press the MUTE button to mute the JBL radio This function only works with the JBL radio SETUP CRUISE PRE SETS MEDIA ON OFF ENTER H P M T E S 17 0 MPH ACT 0 0 SPEED OFF STEREO 2 FM1 101 7 E F MUTE AIR 102 F 8 6 F E K A L 0 0 DEPTH FT 0 5 F C L R STOW SAVE PRE SET GAUGES 2 2 Analog Selec...

Page 33: ...r engine warranty Speedometer The Speedometer registers speed in miles per hour MPH The speedometer system consists of a thru hull paddle wheel speed sensor that records water movement which sends information to a computer located under the dash The speedometer readings can also be found in the digital display window of the In Dash graphical display located in the center of the gauge panel Additio...

Page 34: ...eters may cause serious damage to your engine Oil Pressure The oil pressure gauge is located at the lower center of the bottom panel of the dash display The oil pressure gauge indicates the oil pressure in the engine while the engine is running and is measured in pounds per square inch psi Oil pressure may vary with engine speed outside temperatures oil viscosity and other environmental factors If...

Page 35: ...e a problem The fuel gauge will read most accurate when sitting still in calm water Malibu Graphical In Dash Display All 2009 boats will include the Malibu Graphical In Dash Display as a standard feature This display can be found in the center of your dash console behind the steering wheel Information is displayed in digital format for easy to read information navigable using the Function up arrow...

Page 36: ...pear at startup You will have a choice between Clock Engine Cruise ON Cruise OFF or speed tach Press the E button when done Setup Screen Mode Select for Normal operation Select for sweep test Select for zero pointer Select for full pointer To exit the SETUP screens press the red button Gauge NORM Gauge SWEEP Gauge ZERO Gauge FULL Setup E Contrast 12 Units ENG Favorite Service E Contrast 12 Units E...

Page 37: ...allow Alarm Speedometer Calibration Wedge Calibration Wedge Setup Set Units English or Metric Setup Media Gauge Dagnostics About Maliview MaliView Diagnostics Active Engine Faults Inactive Engine Faults DEPTH LEVEL ALARM 0FT Reset Factory Settings Update MaliView Adjust Shallow Alarm Speedometer Calibration Wedge Calibration Wedge Setup Set Units English or Metric Setup Media Gauge Dagnostics Abou...

Page 38: ...liView Adjust Shallow Alarm Speedometer Calibration Wedge Calibration Wedge Setup Set Units English or Metric Setup Media Gauge Dagnostics About MaliView MaliView Diagnostics Active Engine Faults Inactive Engine Faults Wedge Enabled Auto Wedge Enabled Reset Factory Settings Update MaliView Adjust Shallow Alarm Speedometer Calibration Wedge Calibration Wedge Setup Set Units English or Metric Setup ...

Page 39: ... Set Units English or Metric Setup Media Gauge Dagnostics About MaliView MaliView Diagnostics Active Engine Faults Inactive Engine Faults MaliView vA7 OK Reset Factory Settings Update MaliView Adjust Shallow Alarm Speedometer Calibration Wedge Calibration Wedge Setup Set Units English or Metric Setup Media Gauge Dagnostics About MaliView MaliView Diagnostics Active Engine Faults Inactive Engine Fa...

Page 40: ...screen sample below This screen will tell you everything that the selected preset is doing to prepare the boat such as filling the tanks moving the wedge and setting the speed This screen will be displayed until all the tasks have been completed or until the cruise button is pressed or the cruise speed has been reached Use E button to edit the name save the preset or delete the preset Saving a pre...

Page 41: ... or off in the setup screen Make sure you have a calibrated power wedge for correct operation Ballast bars will disappear when the sensor is not present 100 0 HALEY WAKEBOARD F C L R MLS RIDER 21 8 STOW Rider s selected picture Pre set name Pre set Saved Speed set point Ballast Pre set set points Power Wedge Pre set set point Indicates the wake shaping zone SETUP CRUISE GAUGES PRE SETS CRUISE MEDI...

Page 42: ... spaces Power Wedge Edit Screen There are 10 different WEDGE settings Using the up and down buttons select the desired WEDGE setting 200 if fully stowed 100 if max wedge and 0 if full down SAVE EXIT NO SAVE SAVE EXIT NO SAVE PRE SET EDIT WEDGE 20 2 PRE SET EDIT WEDGE 25 50 OLD NEW 100 0 HALEY WAKEBOARD F C L R MLS RIDER 21 8 STOW SAVE EXIT NO SAVE SAVE EXIT NO SAVE PRE SET EDIT NAME HALEY 100 0 HA...

Page 43: ...d down buttons to change the level The tank being edited is highlighted green Press ENTER to accept the change SAVE EXIT NO SAVE SAVE EXIT NO SAVE PRE SET EDIT WEDGE 20 2 PRE SET EDIT MLS RIGHT 75 50 OLD NEW 100 0 HALEY WAKEBOARD F C L R MLS RIDER 21 8 STOW SAVE EXIT NO SAVE SAVE EXIT NO SAVE PRE SET EDIT SET POINT 20 2 100 0 HALEY WAKEBOARD F C L R MLS RIDER 21 8 STOW Chapter 2_09 qxd Chapter 2 d...

Page 44: ...h the E Control New Engine Control Module with OBD M If the engine ECM activates an alarm you will ether see Engine Fault or Service Required Service Required will only be seen on 2007 2009 Monsoon engines equipped with Catalysts Emissions System for the CARB California Air Resources Board and EPA requirements as of June 30 2006 MaliView Alarm Screens When an alarm is active it can be disabled by ...

Page 45: ... using the Multi Function LCD Display OBD M is intended mainly for EFI Technicians to use but would be beneficial to have it available for our customers to use if the need arises You can at least call your dealer or Malibu and tell them what you see on the OBD M screen To Enter the On board Diagnostics Marine Tool you will need to scroll the UP or DOWN button to the Service screen Once in the serv...

Page 46: ... press E Enter then day E Enter Once the year is set the selection will continue to set the time Set each completed hour minute second to move to the next screen press E Enter up arrow The next display panel will be shown Temperature The air and water temperatures are shown on the display panel Temperature can be displayed in either Fahrenheit or Celsius See English Metric operation in the SETUP m...

Page 47: ...roper operation Move throttle postion indicator to right side of gap to activate the manual overshoot current throttle position Operation of Precision Cruise 2009 Control Adjust set points by pressing up and down arrows Adjustments can be done with system on or off Typical screen for the WKBRD A preset of a boat that has a Power wedge and Front MLS Turn Cruise on off by pressing the RED button Tur...

Page 48: ...l square is centered in the target window the Precision Pro Speed Control System will hold the desired target speed If the small square is to one side of the target window the computers will have limited authority to adjust the throttle If throttle adjustment is needed to hold the target speed the window will close and display more throttle apply more throttle to adjust To disengage Simply pull ba...

Page 49: ...NOTES The gap appears when the engine has activated cruise and has control of the throttle The cruise must be turned on or off when the actual speed is below the set point The cruise will only hold speed if the arrow is in the gap and is green The cruise can be turned off at any time but will not disengage until the throttle has returned below the gap 100 0 SPEED OVER 100 0 SPEED ENGAGED 12 0 17 0...

Page 50: ...ter a DECEL mode and slowly return the engine throttle to the set RPM When the system has engaged the throttle bar will turn green Keep the arrow in the gap to allow the engine to hold the RPM NOTES The gap appears when the engine has activated cruise and has control of the throttle The RPM of the boat must be below the RPM set point to turn on the cruise The cruise will only hold RPM if the arrow...

Page 51: ...he ballast fill switches are located on the dash switch panel labeled MLS To activate the BMS press the BALLAST button on the Dash Display The BALLAST display window will show To exit the BALLAST display screen press the Red button this defaults to your Favorites Screen Boats that are not equipped with the ballast monitoring system will not have the ballast option on the display It will be replace...

Page 52: ... under 10 MPH It will deploy down sitting on the trailer if the key is ON and the switch is depressed on the DOWN arrow It will not deploy up unless the boat speed is between 1 and 10 MPH Once the foil is all the way down you will have the ability to adjust the size and shape of your wake when the boat speed is between 10 and 25 MPH The driver should always begin the towing session with the foil i...

Page 53: ...her Reasons to Recalibrate 1 Replacing the MMDC 2 Replacing adjusting the Wedge Foil 3 Replacing the sensor Due to the safety parameters on the Power Wedge that will not allow you to raise the Wedge without the MMDC at a minimum of 1 MPH you will find it easier to calibrate the Power Wedge on the water Always do the final calibration on the water with the engine running so it will calibrate at the...

Page 54: ...ted Press the RED button several times to get back to the main screen MaliView USB Update Screens Make sure one end of the USB cable is attached to the VIPER module Plug an approved USB memory stick into the other end of the USB cable Press ENTER to activate the UPDATE routine The system will reset automatically when complete Reset Factory Settings Update MyView Adjust Shallow Alarm Speedometer Ca...

Page 55: ... get on plane Reset Factory Settings Update MyView Adjust Shallow Alarm Speedometer Calibration Wedge Calibration Wedge Setup Set Units English or Metric Setup Media Gauge Diagnostics About Myview MyView Diagnostics Active Engine Faults Inactive Engine Faults Wedge Enabled Auto Wedge Enabled Reset Factory Settings Update MyView Adjust Shallow Alarm Speedometer Calibration Wedge Calibration Wedge S...

Page 56: ... dealership immediately to locate the problem Figure 2 13 Circuit Breaker Panels Switches Indicators Accessory Switch Panels These panels are located in the dash directly below the standard gauges and are used to activate the following features You will find the feature or accessory provided within each button face for description Horn Accessory Heater Navigation Lights Accessory Malibu Launch Sys...

Page 57: ...your boat or can be used without the engine started by turning the key to the left position the stereo head unit is located under driver seat armrest See Stereo Control section for specific system use Accessory 1 This switch is used to supply power to the optional heater unit For information on the use of the heater please see heater operation in the optional equipment section of this manual Acces...

Page 58: ...e RPM is reached the system will disable the starter motor automatically and prevent further activation as long as engine is running The START LED will light when engine is running and ignition output will remain energized While cranking accessory output and keypad backlighting will be momentarily deactivated To Stop Engine With the engine running press STOP button once The START LED will go off a...

Page 59: ...ode and ACCESSORY code in the event user forgets his codes DEALER code cannot be changed Programming a USER Code Default USER code is 1234 Use the following procedure to modify the code from a LOCKED state Step 1 Enter the current USER code or DEALER code and press the 1 and 4 buttons simultaneously The STOP LED will blink if entered code is valid If code is invalid START and STOP LED will blink a...

Page 60: ...ng one of the buttons depressed will automatically ramp up or down intensity until button is released Backlight setting will be memorized in the system s non volatile memory MUX Switch The 2009 Malibu system comes with three different MUX switch modules one on the left that has the HORN button one on the right that has the STEREO buttons and an optional one for the back that has the STEREO buttons...

Page 61: ...module output and MUX display from OFF to FILL to OFF to DRAIN and back to OFF again Pressing the MLS CENTER button will toggle the POWER module output and MUX display from OFF to FILL to OFF to DRAIN and back to OFF again Pressing the MLS FRONT button will toggle the POWER module output and MUX display from OFF to FILL to OFF to DRAIN and back to OFF again Pressing the TOWER LIGHTS button will to...

Page 62: ...s selected hold down the button for 3 seconds to lock it in 5 After lock in return to CHANGE edit mode screen Delete Mode 1 Press button 1 YES to enter DELETE mode or 2 NO to exit edit mode 2 If 1 YES is pressed return to icon page in DELETE mode If you do not change a button and cycle through all the pages by pressing the page button you will also exit the edit screen 3 The user can press one of ...

Page 63: ...chosen hold down the button for 3 seconds to INSERT that function icon 5 After insertion all functions icons should shift to the right 6 After insertion return to INSERT edit mode screen Factory Default Mode 1 Press the PAGE button and Button 1 and 2 for 3 seconds to enter RETURN TO FACTORY DEFAULT mode 2 If 1 YES is selected the all the functions and icon locations will return to factory settings...

Page 64: ...doing this allows the engine to run in its idle position before moving into the opposite gear Moving the shift lever from FORWARD to REVERSE without stopping in NEUTRAL can cause the transmission to slam into gear damaging the transmission and or causing the engine to shut off This will cause temporary loss of boat control which can cause damage and or injury to the boat and or persons in or aroun...

Page 65: ... while skier is under tow Emergency Engine Stop Switch The emergency stop switch attaches to the operator of the boat and shuts down the engine if the operator is accidentally forced away from the helm The switch consists of an ON OFF switch and a switch clip lanyard clip which is connected between the stop clip and the operator Should the operator move away from the controls the clip pulls free f...

Page 66: ...nob clockwise to increase lean back tension or counterclockwise to decrease tension Swivel Seat Base Some models are also equipped with a swivel seat adjustment To adjust the seat release the lever directly below the front center of the drivers seat area by lowering to the bottom of the seat base Locate the twist knob on the left center of the seat base this knob is different than the Lumbar Suppo...

Page 67: ...he V Drive Access allows the ability to service engine for required maintenance and for additional storage on both sides of the engine Ensure the safety pins located in the storage compartment are inserted into the hatch assembly Failure to do this could allow your engine hatch door to open while under way causing damage to your boat and others Ski Pylon The patented pivoting head ski pylon is a t...

Page 68: ...e disconnect the pins located on each side the platform brackets and depending on model either lift or slide back on platform To replace reverse these steps Be sure the pins are securely attached DO NOT use the boarding platform for any other purpose than boarding the boat or preparation of entering the water and DO NOT use the boarding platform when the engine is running A spinning propeller or c...

Page 69: ...rage differs between open and closed bow versions On open bow boats the seat cushions can be removed to provide additional storage Gunnel Ski Storage Conveniently located on both sides of the boat these storage areas are ideal for the storage of water skis and other items Floor Ski Storage Located on the floor between the driver s and observers seats on open bow models with walk through is a panel...

Page 70: ...d at the transom of your boat and the other directly below your engine drive train On the walkthrough open bow models you will find an additional drain plug in the ski locker or ballast area of your boat directly in line with your bilge pumps Transom Drain Plug This plug is located in the center of the transom at the bottom edge and is provided to allow for drainage of the bilge area when needed E...

Page 71: ...an be found directly under the running surface of your boat The paddle wheel is used to measure static water by rotation of the paddle wheel unit This information is transferred to the dash computer and a computer program converts information which is transferred to the speedometer gauge See Troubleshooting section of this manual for basic maintenance information Tilt Steering Wheel The tilt steer...

Page 72: ... Be sure the throttle shift control is neutral The engine must be cool Open the engine and visually check the exhaust system from the engine to the transom for obvious damage Reinstall engine safety switch and start the engine with engine compartment open Check hose connections between the exhaust manifolds and the muffler for leakage If leakage is apparent tighten the hose clamps being careful no...

Page 73: ...k of your boat and channels air from the bilge to the transom vent Cooling Most boats will be cooled with a continuous intake of lake water circulating it around engine components Closed Cooling System If your boat is equipped with an optional closed cooling system you will need to maintain correct fluid levels Open engine compartment and remove reservoir cap Ensure coolant is to the top of the re...

Page 74: ...om wind whipping and possibly cause abrasions to your gelcoat surface Use the proper shipping cover for travel purposes Stereo The stereo head unit is located in the starboard side walk through panel in the shifter panel above the shifter in Ride models To turn the stereo on the dash ignition key switch must be turned on The key can be turned to the left if you will not be running the boat See Fig...

Page 75: ...l Area and DSP Selection When the SEL button 2 is held over 2 seconds the unit will be operated as below Figure 2 40 Stereo Functions a Beep 2nd In the Beep 2nd mode you can control Beep on or Beep 2nd by pressing VOL up down Beep on You can hear beep sound when you press any button Beep 2nd You can hear beep sound when you press any button over 1 5 seconds b I Vol By pressing the SEL 2 button aga...

Page 76: ...rease the volume level of speakers connected to the front channel MODE Button 3 Press this button to select Radio CD USB NAND internal memory CDC SIRIUS or AUX BD FN Button 4 In radio mode press the BD FN 4 button shortly to select the desired band FM1 FM2 FM3 AM1 and AM2 In SIRIUS mode press BD FN 4 button to select the SSR1 and SSR2 How to Adjust the Clock Time 8 Press DIS 8 button once to displ...

Page 77: ...an 11 In Radio mode press the SCAN 11 button to scan strong stations At the desired station press the SCAN 11 button again to stop scanning 5 Program Memory Scan Momentarily press A PS and the unit will scan for stored stations Momentarily press it again to stop scanning Listening to the Music 1 Play Pause 5 Push to pause CDC USB NAND iPod and push again to resume play 2 Intro Scan 6 Press this bu...

Page 78: ...eset 4 button 9 Radio SIRIUS preset 5 button and CDC disc Up 10 Radio SIRIUS preset 6 button and CDC disc Down 11 SCAN button 7 preset SIRIUS only 12 DISP display button 8 preset SIRIUS only 13 A PS Auto Preset Scan button 9 preset SIRIUS only 14 LOUD loudness button 10 preset SIRIUS only 15 Radio or SIRIUS tune UP DOWN button CD USB NAND internal memory iPod or CDC track UP DOWN button 16 Volume ...

Page 79: ... located right next to the mini USB jack for your convenience Simply plug the red and white RCA into the adapter and then plug that into the mini jack then place the yellow RCA into the video jack Now put your stereo into the AUX mode and put the MaliView onto Video 2 You can now enjoy your music videos movies or even a video game The glove box is not water tight To prevent water damage to paperwo...

Page 80: ...es the common box design Standard on both Ride Series models the Malibu Illusion X is equipped with a built in navigation light and a Quick Pin Release System Illusion XS This wakeboard tower is cast aluminum and forward swept with a serrated back edge The Illusion XS is equipped with a built in navigation light and a Quick Pin Release System Standard on all Wakesetter models and optional on all S...

Page 81: ...h quick release pins 2 Lower tower down 3 Raise tower up 4 Re install both pins 5 Be sure the rings on both quick release pins are in the locked position before operating the boat Chapter 2_09 qxd Chapter 2 doc qxd 10 7 08 3 11 PM Page 51 ...

Page 82: ...lunger counterclockwise a quarter turn at a time while pulling on retainer ring 5 When ball plunger releases locking pin you have found the correct position for plunger 6 Slide locking in and out a few times to ensure ball plunger is applying a small amount of resistance 7 If you suspect ball plunger is not holding locking pin correctly it will be necessary to remove ball plunger and inspect worki...

Page 83: ...reely and locate in the down position To lower wedge unit depress spring loaded pins and lower foil Be sure to raise and lock foil in the up position each time after use If your boat is equipped with the Wedge option you will find that the unit has two positions DOWN or UP To adjust wedge position access wedge through the swim platform door Ensure both spring loaded pins are engaged before taking ...

Page 84: ...onal Malibu Launch System MLS The Malibu Launch System MLS ballast system allows water to be stored on board to increase hull weight for larger wakeboard wakes Depending on model the MLS can be available as front and rear ballast tanks If your boat is equipped with this feature locate the MLS drain and fill rocker switch on the dash accessory panel press switch up to fill or down to drain Figure 2...

Page 85: ... that the total weight of your boat gear and trailer does not exceed the GVWR Verify tire pressure for load capacity Notice Consult your trailer dealer for other state regulations concerning brakes lighting and other equipment options Hitch Hitches are divided into classes that specify the gross trailer weight GTW and maximum tongue weight for each class Always use a hitch with the same class numb...

Page 86: ...e two key areas to consider Bow Tie Downs A bow stop to hold the front of your boat in place is located on the winch stand It should be positioned so that the winch line pulls straight and is parallel to the trailer frame A separate tie down should then be attached to hold the boat downward and forward This may be accomplished by a line from the bow eye to an attachment point on the trailer frame ...

Page 87: ...perly secure your vehicle Prepare for placing the boat in the water by removing any tie down straps disconnecting tail light connections and attaching a line to the bow eye fitting If you are using an outboard be sure that the outboard unit is trimmed up Be sure to reinstall the bilge drain plug if it has been removed To launch back the trailer into the water to a point where the boat will clear t...

Page 88: ...ions throughout your new Malibu to point out safety hazards It is important that you take the time to locate these labels Do not remove or cover warning labels Replace when illegible Figure 3 5 Warning Labels Chapter 3_09 qxd Chapter 3 doc qxd 10 7 08 3 11 PM Page 4 ...

Page 89: ...Warning Label Locations Refer to the diagrams below for the location of each label 3 5 Chapter 3_09 qxd Chapter 3 doc qxd 10 7 08 3 11 PM Page 5 ...

Page 90: ...ing common sense and sound judgment Never exceed the load capacity and distribute weight evenly between bow and stern and port to starboard SWAMPING HAZARD Overloading may reduce the stability and seaworthiness of the boat The weight of all persons and gear including ballast bags water bladders ballast tanks and fat sacks should never exceed the U S Coast Guard Maximum Weight Capacity listed on th...

Page 91: ... when fueling your boat 1 Extinguish all cigarettes and other flame or spark producing items 2 Make sure all power is off and do not operate any electrical switches 3 Be sure to wipe off any spillage that may have occurred 4 Operate the bilge blower for a minimum of four minutes before starting the engine Figure 3 6 Fueling Do not overfill fuel tank The fuel tank will expand and contract based on ...

Page 92: ...nd Certified Technician Special tools and training are required to service this fuel system Pay close attention to the information regarding the break in period listed in your engine owner s manual Top engine performance is dependent upon following the guidelines listed Pre Start Checklist A routine pre starting procedure should always be carried out before the first start up of the day Below is a...

Page 93: ...ion Pressing the ENTER button on the display will silence the alarm for four minutes Following is a list of monitored functions that can activate the alarm Engine Oil Alarm RPMs above 300 and below 1000 with oil pressure below 4 psi RPMs above 1000 with oil pressure below 18 psi Engine Temperature Alarm RPMs above 300 with temperature above 203 F Alarm will reset when engine cools below 198 F Batt...

Page 94: ...nsmission from neutral to either forward or reverse you must pull up on the safety collar located directly below the throttle lever knob Notice For more information regarding the safe operation and maintenance of the throttle control refer to the separate instructions located in the information packet shipped with your boat Notice All 2009 ZF throttle controls do not offer the Neutral Only functio...

Page 95: ...to wander somewhat at slow speeds A natural reaction to this effect is to steer the boat back and forth in an attempt to compensate for wandering Invariably the compensation will result in oversteer and only worsen the effect Keep the steering wheel in the center position the boat will wander back and forth somewhat but the overall course will be a straight one Chapter 3_09 qxd Chapter 3 doc qxd 1...

Page 96: ... the straight ahead position to drift to starboard when going forward and to port when going backward At high speed this effect is usually unnoticed but at slow speed especially during backing it can be powerful For this reason many veteran boaters approach the dock with the port side of the boat toward the dock if possible Stopping When stopping the boat it is important to remember there are no b...

Page 97: ... docking Approach docks with the starboard side of the boat if possible Come to a stop a short distance from the dock then proceed slowly Have fenders mooring lines and crew ready Observe how the wind and current are moving your boat Approach the dock with the boat pointed into the wind if possible If the wind or current is pushing you away from the dock use a sharper angle of approach If you must...

Page 98: ...leted at high speed by a competent driver but it must be emphasized that sudden turns at any speed particularly at high speed can be especially dangerous It is possible to throw passengers from their seats and even from the boat if caution is not exercised Towing a Skier Water skiing is a collective effort involving driver observer and skier The degree of understanding and cooperation between them...

Page 99: ...f the boat A copy of these signals can be found for review at your local Malibu dealership or by contacting the American Waterski Association at 813 324 4341 Figure 3 11 Hand Signals Once a skier has fallen or is ready to quit skiing the driver must be prepared for immediate removal of the skier from the water The driver of the boat should keep the skier in line of sight as much as possible until ...

Page 100: ...sten the towline as far forward as possible on the upwind or up current side of the boat being towed Fastening it to the stern will restrict maneuverability Attach the line to the stern lifting eyes of the towing boat Keep lines free of propellers on both boats Keep hands and feet clear of other boat and never hold towline after it is pulled taut Move slowly to prevent sudden strain on slack line ...

Page 101: ...erse handling and top speed characteristics may be experienced The prop is identified by two numbers i e 13 x 14 and material identification such as brass or stainless steel The first number is the diameter of the prop and the second is the pitch The pitch is the angle of the blades and is measured in how far the boat will travel through the water in one revolution In this case for every one revol...

Page 102: ...rudder 4 Install a new nylon locknut and torque the nut to maximum of 30 ft lbs 40 7 N m 5 Install new cotter pin Bend the retaining ends of the cotter pin in the opposite directions Make sure the cotter pin is snug and cannot rotate Malibu Exclusive Adjustable Rudder System Your Malibu steering is custom calibrated at the Malibu factory at the time of manufacturing However it may be necessary fro...

Page 103: ...e water The zinc anode being the softer metal will deteriorate and erode much faster than the other metals in the boat Inspect the anode periodically and replace as needed Consult your local Malibu dealer for this part Salt Water Corrosion The entire boat should be rinsed with fresh water immediately after use in salt water If the boat is used primarily in salt water wash the hull monthly and appl...

Page 104: ...3 20 Notes Chapter 3_09 qxd Chapter 3 doc qxd 10 7 08 3 12 PM Page 20 ...

Page 105: ... us that are mildew proof Therefore we also recommend that you dry the upholstery thoroughly at the end of each day s boating activity to prevent mildew which will rot the upholstery threads and backing We also recommend that you tip up all seat base cushions on edge after each use to allow any accumulated water to drain In some instances color or dye transfer can occur when wet clothing comes in ...

Page 106: ...se d b Ink ball point e b Ketchup a b Lipstick a b Marker permanent e b Mildew or wet leaves d b a Mustard yellow d b Oil engine b b b Paint latex a b Paint oil based dried a b Paint oil based fresh d b Paint spray c b b Polish shoe a b Suntan lotion d b Tar Asphalt a b Use the chart above to clean common stains a Medium soft brush warm soapy water rinse dry b Meguire s Quick Clean 52 c One 1 tabl...

Page 107: ...oat surface In cases where the original gelcoat shine cannot be restored by waxing hand buff the surface using any commercial compound Be sure to apply several coats of wax over the area that has been polished Surface Stains Stains can appear as a result of dust road tar plant sap rust from metal fittings and other materials coming in contact with your boat s exterior Listed below is a step by ste...

Page 108: ...om turning gray or rough The roughing becomes more apparent as the moisture evaporates and dries out It is suggested that you use teak or mineral oil treatments at least four times a year to maintain the appearance of your swim platform Use a high quality teak oil which can be purchased at your local Malibu dealership For additional information on care maintenance and warranty on your swim platfor...

Page 109: ...nce Worksheet included in this manual outlines safety checks lubrication and general service that should be performed at regular intervals It is recommended that any engine replacement parts used for maintenance or repair be supplied by an authorized Malibu dealer 4 5 Figure 4 1 LS7 Engine Figure 4 2 Monsoon 340 Engine Figure 4 3 383 Hammerhead Engine Figure 4 4 8 1L Vortec MPFI Engine Figure 4 5 ...

Page 110: ...rt 0 5L Pennzoil SAE 30 Motor Oil In Line 1 1 Transmission4 1 7 Quarts 1 6L Dexron 3 ATF 4 2 Quarts 4L 15W40 In Line Reduction Gear4 2 12 Quarts 2L Pennzoil 15W40 4 2 Quarts 4L 15W40 14 16 Quarts 13 2 15 1L Closed Cooling System5 12 14 Quarts 11 4 13 3L Spark Plug Gap 030 in 76 mm 060 in 1 5 mm 040 in 1 3 mm Base Timing at 1000 RPM3 10 BTDC Nonadjustable Thermostat 160 F 71 C Firing Order 1 8 4 3 ...

Page 111: ...mission Overfilling can damage the transmission Damage to your transmission due to too much or too little fluid is not covered by your warranty Operate boat approximately five minutes to warm the transmission fluid Turn engine off and disconnect the engine safety switch Ensure throttle is neutral Notice Check immediately after shutdown to prevent incorrect reading Open engine compartment and locat...

Page 112: ... is in the OFF position and all passengers are in the boat With the manual shift option the boat will not have NEUTRAL as a function the boat will be in gear at all times until the manual function is disabled The boat will start in gear and will not stop unless the key is turned off This function is only used in case of emergency and assistance is not available Use with caution 1 Identify the elec...

Page 113: ...he cotter pin at the end of the shaft 5 Remove the cotter pin 6 Remove the spacer sleeve from the shaft 7 Turn the shaft clockwise until it bottoms out 4 9 Chapter 4_09 qxd Chapter 4 doc qxd 10 7 08 3 29 PM Page 9 ...

Page 114: ... gear reverse steps 1 8 and return the electronic shift back to its original position Contact your local Malibu dealer for assistance with disengaging the manual shift option and returning to the original factory settings Chapter 4_09 qxd Chapter 4 doc qxd 10 7 08 3 29 PM Page 10 ...

Page 115: ... shaft alignment If the prop shaft bolts loosen prematurely major damage to your boat structure and driveline could result It is recommended that only a trained service technician perform this maintenance due to the complications that can arise from an improperly balanced prop shaft engine alignment Damaged caused from loosened coupler bolts and improper engine alignment is not covered under your ...

Page 116: ...to the engine and fuel system DO NOT mix MTBE and ethanol Drain your tank or use up as much of the old fuel as you can before making the switch to E10 Once done do not go back to MTBE gas Also drain the tank when storing the boat and put in additives Does the gas you are buying have ethanol or MTBE By law roadside stations must put stickers on pumps designating whether the gas has ethanol and how ...

Page 117: ...proper overload protection Boat Alarms Malibu boats are equipped with sensors that constantly monitor various functions of the boat Certain functions if outside of pre determined operating parameters may activate an alarm located under the dash Both the engine Electronic Control Module ECM and the dash gauge computer may activate the alarm If the ECM activates the alarm it will store a trouble cod...

Page 118: ... Amps on the big cable This is the starter or cranking circuit There are also a set of smaller 2 AWG battery cables with the positive red coming from an 80 AMP main circuit breaker on the smaller boats a 6 AWG cable and a 60 AMP main breaker These smaller cables are the feeder circuit to the boats breakers and switches These are referred as the House circuit 1 on a Single Battery System Both the c...

Page 119: ...ch is normally open but once the engine is running and the voltage comes up on the starting battery and it is fully charged the VSR switch closes allowing charge current to flow into the house battery This allows the alternator to supply current to charge the house battery and supply operational current to house loads Once you shut down and the alternator is no longer charging the VSR switch will ...

Page 120: ...uld be in POSITION 1 or POSITION 2 rather than in the ALL position This will keep one battery charged should one of the batteries fail Circuit Breakers and Fuses Most electrical standard equipment devices are controlled with circuit breakers These breakers will activate if overloaded and cut power to the switch To restore power simply push the breaker button in and release Breakers do not require ...

Page 121: ...d that the boat be removed from the water and stored It is extremely important that proper winterizing procedures are read and followed to ensure longer boat life Here is our list of suggestions to keep your boat in top condition Prepare the engine according to the instructions found in your engine owner s manual It our recommendation that you contact your local Malibu dealer for full winterizatio...

Page 122: ...te engine winterization procedures as well as scheduled maintenance Note Damage done due to improper engine winter storage will void your warranty It is highly suggested that you allow a trained Malibu technician to perform this service After performing engine winterization remove engine safety switch and spin engine over a few seconds to remove excess water found in pump bodies Remove the negativ...

Page 123: ... of cracks caused by freeze damage Check all hose clamps for tightness Install bilge drain plugs transom T handle plug and ski locker drain plug Reinstall propeller assembly If not performed during winterization perform annual maintenance at this time If boat is equipped with optional fresh water cooling and was drained at winterization fill at this time Turn fuel shut off valve to the On position...

Page 124: ...em is Start with the first cause and eliminate the possibility of each until the problem is corrected Because of the specialized skills and tools needed to correct major issues we have not included that information If you suspect a problem not listed here please contact your Malibu dealer In case of a power supply failure follow the instructions in Manually Shift Transmission with Electronic Shift...

Page 125: ...ems See your dealer Engine misses or Fouled spark plugs Replace spark plugs idles rough Loose of defective high Tight or replace the high tension leads tension leads Plugged PVC valve Replace PVC valve Weak ignition coil Replace ignition coil Vacuum leak See your dealer Poor boat performance Fouled spark plugs Replace spark plugs Plugged flame arrestor Clean the flame arrestor Weak ignition coil R...

Page 126: ...r Misaligned propeller shaft Check the alignment See coupling your dealer for proper realignment Bent propeller shaft See your dealer Electrical problems Open circuit breaker or Reset the circuit breaker blown fuse or replace the fuse Loose wing connections Clean and tighten wiring or corrosion connections Defective sending unit Replace the sending unit Shorted wiring harness Repair the wiring har...

Page 127: ...Glass fiber forms include cloth yarn mat milled fibers chopped strands roving and woven roving GELCOAT A surface either colored or clear providing a cosmetic enhancement and exposure improvements to a fiberglass laminate GUNNEL The upper edge of a boat s side HELM Device attached to rudder for steering a vessel HULL The bottom section of the boat KEEL The lowest most portion of the bottom of the b...

Page 128: ...scellaneous 4 17 Motorbox Cover 2 35 N Navigational Lights 2 39 O Operation by Minors 1 10 Optional Equipment 2 44 P Passenger Safety 1 10 Power Wedge 2 21 Propellers 3 17 R Regulations 1 3 Responsibilities 1 3 S Safety Statements 1 1 Shifting Running 3 10 Ski Pylon 2 37 Speedometer Pick Up 2 41 Standard Gauges 2 1 Starting 3 8 Steering 3 10 Steering System 2 35 Stopping 3 12 Storage Areas 2 39 Su...

Page 129: ...icable LAKE TEST ____ 1 Perform Diacom data list scan ____ 2 Check PROM ID and record in customer file ____ 3 Check fuel pressure and log reading ____ 4 Verify oil levels engine Trans V Drive ____ 5 Verify blower operation check hose attachment ____ 6 Verify bilge pump operation and float control ____ 7 Check for engine boat water leaks ____ 8 RE check fuel connections ____ 9 Verify neutral safety...

Page 130: ...arrestor 8 Inspect belts hoses and clamps Tight 9 Shaft alignment Within 003 10 Inspect spark plug wires 11 Inspect Raw water pump impeller change annually 12 Inspect rudder lube key way bolt tight 13 Inspect Prop Shaft Packing 14 Inspect Steering Kit Assembly Lube bolts tight 15 Check Engine Coolant closed cooling only 50 50 mix water w ethylene glycol MUST meet GM 6038 16 Propeller Tight prop nu...

Page 131: ...er 2008 qxd Malibu Cover 2007 qxd 11 13 07 10 31 AM Page 3 MAL_inside_cvrs pdf 8 1 2008 2 52 19 PM 1 RECORD IMPORTANT INFORMATION In addition to this manual your Malibu Owner s Packet contains instructions warranties and other important information from component manufacturers Read these materials carefully since improper registration operation and maintenance can void the warranty and jeopardize ...

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