Malema M-200 Operating Instructions And Quick Start Manual Download Page 3

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Introduction

The M-200 Series flow switches are engineered and field tested for sensing increasing and decreasing flow rates of gases or 

liquids. Pressure variation effects are minimal. This series features such versatility, economy, and accuracy that they can be used 

in virtually any application requiring fool-proof inexpensive flow detection.

Operation

The flow switch is activated by flow forcing a piston kept in place by a spring to travel past a reed switch. This provides a positive 

signal after a certain amount of travel. Set point adjustment is controlled by adjusting the positioning of the reed switch.

   

 

 

 

 

     llustrated is the M-200 Model with 3/8” ports.

Storage and Handling

Storage conditions

Store the product under packed condition in an anti-static bag. The storage place shall be free from moisture, mechanical shock 

and vibration. The ambient temperature shall be between 0°C and 60°C and the humidity between 5% and 80% R.H. without 

condensation.

Unpacking and Product Inspection

On delivery, check the product for damage. Confirm that the model code on the label matches the specification in the purchase 

order.

Installation Instructions

This product can be mounted in any orientation. Adequate filtration and sealing procedures should be used when mounting in

flow lines. 

Operating Environment

Choose a location with an ambient temperature of 10-35

°

C and relative humidity value <80% RH without exposure to direct 

sunlight. Avoid environments with high electromagnetic noise or vibration. Make sure that the module is protected from cor

-

rosive liquid or water splashes. For best performance avoid corrosive environments since they may degrade the performance of

the electronics after a period of time. Easy access for maintenance and inspection is always recommended.

Construction

The M-200 Series comprises a Body, piston, and Retaining rings. Selecting a flow switch begins with selecting the body; this 

series is available in 316 Stainless Steel. The M-200 series contains one moving part (i.e. the piston) and two retaining rings that 

are in the fluid path. Construction of the piston is important from a design perspective. We manufacture three types of pistons 

(It is critical to select the correct piston for your application): 316 Stainless Steel, PTFE encapsulated, and Special All-Metal Pis

-

ton.

1.  The standard piston is a 316 Stainless Steel piston with epoxy to hold the magnet in place. This piston is recommended for 

      non-aggressive fluids and inert gases. Stainless Steel retaining rings are typically used with this piston type.

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Summary of Contents for M-200

Page 1: ...malema com M 200 High flow adjustable flow switch with right angle Flow Operating Instructions and Quick Start Guide ...

Page 2: ...of Contents Introduction 03 Operation 03 Storage and Handling 03 Installation Instruction 03 Construction 03 Specification 04 Certification 05 Dimensional drawings 05 Flow Setting 07 Ordering Information 08 Warranty 08 ...

Page 3: ... be mounted in any orientation Adequate filtration and sealing procedures should be used when mounting in flow lines Operating Environment Choose a location with an ambient temperature of 10 35 C and relative humidity value 80 RH without exposure to direct sunlight Avoid environments with high electromagnetic noise or vibration Make sure that the module is protected from cor rosive liquid or water...

Page 4: ... C Normally closed 1 Loosen allen set screws 4 40 on face of body These are the set screws holding the reed switch in place 2 Move the reed switch downwards until it shows a closed contact on the multi meter 3 Tighten 4 40 allen set screws on face of the body 4 Cycle until on and off by turning upside down to simulate flow This may necessitate some refinement of the exact location of the reed swit...

Page 5: ...ssivated PTFE Pressure and Temperature Specifications Maximum Operating psig Burst psig Maximum Operating Temperature 200 400 77 C 170 F 1 000 3 000 149 C 300 F 1 500 3 000 149 C 300o F 3 000 5 000 149 C 300o F 80 160 104 C 220o F Flow calibration Set point Accuracy Set point Differential Deadband Repeatability Higher accuracy units available 10 maximum 15 2 maximum Reed Switch Data Electrical Rat...

Page 6: ...d REACH can be obtained from Malema on request Certifications Dimensional and Cut Away drawings Illustrated is the M 200 model with 3 8 ports Housing A B Acrylic 1 25 0 625 Aluminum 1 0 500 Brass 1 0 500 316SS 1 0 500 PTFE 1 25 0 625 05 CONTACT ARRANGEMENT Electrical Color Coding SPST 2 Blue Wires SPDT Orange Normally Open Yellow Normally Closed Green Common ...

Page 7: ...ated is the M 200 model with 3 4 ports Illustrated is the M 200 Model with SAE8 ports Note The M 200 Model with 3 4 ports is only available in Brass PTFE and 316SS 06 Note The M 200 Model with SAE8 ports is only available in Brass and 316 Stainless Steel ...

Page 8: ...ll returns of equipment must go to the following address Malema Sensors 1060 S Rogers Circle Boca Raton FL 33487 USA Warranty Note The flow switch performance will be affected in the vicinity of Magnets Electromagnets and Ferrous metals Hence adequate protection should be provided while installing in close proximity to such interferences or relocate the flow switch away from them appropriately Ord...

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