Malaguti Password 250 i.e., Workshop Manual

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3 11/06
A
PASSWORD 250 i.e.
TABLE OF CONTENTS
1
FRAME AND RUNNING GEAR
1 - INTRODUCTION
Manual updates ................................................................ 6
NOTES FOR EASY CONSULTATION ...................... 6
Configuration of the pages ............................................... 6
Modified pages ................................................................. 6
Additional pages .............................................................. 6
Symbols ............................................................................ 7
Abbreviations .................................................................... 7
Units of measurement ...................................................... 7
GENERAL WORK PROCEDURES .......................... 8
Suggestions ...................................................................... 8
Recommendations ........................................................... 8
OPERATING SYMBOLS ......................................... 10
2 - GETTING TO KNOW
YOUR SCOOTER
TECHNICAL DATA ................................................... 11
Dimensions ....................................................................... 11
Capacities ......................................................................... 11
Engine .............................................................................. 11
Spark plug ........................................................................ 11
Transmission .................................................................... 11
Fuel system ....................................................................... 11
Ignition .............................................................................. 11
Brakes ............................................................................... 11
Frame ................................................................................ 11
Suspension ....................................................................... 11
Battery ............................................................................... 11
Tyres ................................................................................. 11
IDENTIFICATION OF MAIN COMPONENTS
(left-hand side) .......................................................
12
IDENTIFICATION OF MAIN
COMPONENTS (right-hand side) ...........................
12
IDENTIFICATION DATA:
FRAME N° / ENGINE N° ..........................................
13
TYRES .................................................................... 14
Inflation pressure .............................................................. 14
FUEL TANK ............................................................. 15
COOLANT TANK ..................................................... 16
REAR-VIEW MIRRORS ........................................... 16
HELMET COMPARTMENT ...................................... 17
GLOVE COMPARTMENT ........................................ 18
INSTRUMENT PANEL ............................................. 19
DIGITAL INSTRUMENT PANEL .............................. 20
FUNCTION SELECTION AND WARNING
OR ALARM SIGNALS .............................................
21
Secondary menu or submenu .......................................... 21
Main menu ........................................................................ 23
Bar graph .......................................................................... 23
Alarms function ................................................................. 24
MILES OR KILOMETRES SELECTION .................. 25
HANDLEBAR CONTROLS ...................................... 25
Right-hand control ............................................................ 26
Left-hand control .............................................................. 26
KEYSWITCH ........................................................... 27
HANDLEBAR LOCK ................................................ 27
Locking ............................................................................. 27
Unlocking .......................................................................... 27
STANDS .................................................................. 28
Centre stand ..................................................................... 28
Side stand ......................................................................... 28
OWNER’S TOOLKIT ................................................ 29
DIMENSIONAL CHECK OF FRAME ....................... 30
3 - INSTRUCTIONS FOR USE
STARTING THE ENGINE ................................... 31
4 - MAINTENANCE
INTRODUCTION ...................................................... 32
Warnings .......................................................................... 32
MAINTENANCE TABLE ........................................... 32
TRANSMISSION OIL .............................................. 33
Level check ....................................................................... 33
ENGINE OIL ............................................................ 34
Engine oil level check ...................................................... 34
Oil top-up .......................................................................... 35
FRONT/REAR BRAKE FLUID ................................. 36
COOLANT ............................................................... 36
Coolant temperature indicator ......................................... 37
LUBRICANT TABLE ................................................ 37
SPARK PLUG .......................................................... 38
ADJUSTING
THE REAR SHOCK-ABSORBERS ..........................
39
ADJUSTING IDLING SPEED .................................. 39
THROTTLE PLAY ADJUSTMENT ........................... 39
ADJUSTING THE BRAKE LEVERS ........................ 39
CHECKING THE PADS AND DISCS OF THE
FRONT/REAR BRAKES (condition and wear) .......
40
HEADLIGHT ............................................................ 41
Adjusting the beam ........................................................... 41
Replacing the headlight bulbs ......................................... 41