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[2] Disassembly/ Assembly

[2]-1. Switch, Power supply cord and Carbon brush

[2]-2. Pad 123, Ball bearing 6202DDW and Armature Ass’y 

[1] NECESSARY REPAIR TOOLS

R

epair

Description

Code No.

DISASSEMBLING

ASSEMBLING

(1) Switch and Power supply cord are accessible by just removing 

      Top cover and 4x18 Pan head screws (3pcs.).

(2) Remove Brush holders with Carbon brushes as follows:

       Pull out flag terminals of lead wires from tabs of Brush holder.

       Hold the tab with long nose pliers, then push one of Carbon brush 

       toward Commutator side and lift up Brush holder vertically. (

Fig. 1

)

       Remove the other Brush holder and Carbon brush in the same manner. 

       

Note

: Do not bend tabs of Brush holders. 

                 Do not scratch commutator.       

(1) Remove M4x18 Pan head screws (3pcs.) then separate Pad 123, Bearing box cover and Brake ring. (

Fig. 2

)

(2) Hold Fan 88 by inserting slotted screwdriver from a vent of Skirt, then remove M4x14 Pan head screw with Flat 

      washer 4 from shaft of Armature ass’y.

      Flat washer 15, Bearing box and Ball bearing 6202DDW can be removed. (

Fig. 3

)

(3) Separate Skirt set (L) and (R) by removing M4x20 Pan head screws (2pcs.), then pull out Fan 88. (

Fig. 4

)

(4) Remove 4x18 Tapping screws (4pcs.) then pull out Armature ass’y with Bracket from Motor housing set. (

Fig. 5

Bearing box

Take the disassembling step in reverse.

1R269

Bearing extractor

Removing Ball bearing

Use for

Tab of

Brush

holder

Commutator

Fig. 1

Fig. 2

Fig. 3

Fig. 4

Fig. 5

Carbon brush

M4x18 Pan

head screws (3pcs.)

Pad 123

M4x14 Pan head screw

Flat washer 4

Flat washer 15

Skirt set

Fan 88

M4x20 Pan head screws (2pcs.)

Bearing box cover

Brake ring

Vent of Skirt

Insert slotted screwdriver

so as not to revolve Fan 88

Ball bearing 6202DDW

4x18 Tapping screws (4pcs.)

Bracket

Motor housing set

Armature ass’y

4x18 Pan head screws (3pcs.)

CAUTION: Repair the machine in accordance with “Instruction  manual” or “Safety instructions”.

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