Makita PC5001C Technical Information Download Page 6

1R029

6

9

R

epair

[3] DISASSEMBLY/ASSEMBLY
[3]-2. Skirt section (Spiral bevel gear 35A, Ball bearings, Spindle) (cont.)

DISASSEMBLING

ASSEMBLING

M3x6 Pan 
head screw
(3pcs.) 

M3x6 Pan head
screw (3pcs.) 

Secure Ball bearing 6202DDW
with Bearing retainer 39.

Bearing 
retainer 39

O ring 48

Ball bearing
6202DDW

Flat washer 15

Remove Bearing retainer 39 by
removing three M3x6 Pan head 
screws.

Put Flat washer 15 on Ball bearing 6202DDW,
then assemble Ball bearing 6202DDW to Skirt
with Arbor press and 1R029.

(2) Remove the damaged Ball bearing 6202DDW as illustrated in 

Fig. 8

.

Note

: Disassembling Spindle section causes a damage to Ball bearing 6202DDW. 

Therefore, 

do not reassemble the removed 

          Ball bearing 6202DDW. Replace it with the fresh Ball bearing 6202DDW.

 

 

(1) Assemble Skirt section  as illustrated in 

Fig. 9.

 

Remove Ball bearing 6202DDW and Flat washer 19 
with Arbor press from the opposite side of Bearing 
retainer 39.

Ball bearing
6202DDW

Flat
washer 15

Figs. 8

Figs. 9

Bearing
retainer 39

Make sure that O ring 48 is 
assembled to Skirt complete.

Stand Spindle on 1R034.

Insert Spindle in place by applying 1R029 to Spiral bevel gear 35A and 
pressing down using Arbor press.  

Note

: Do not deform Labyrinth ring on Spindle.

1R034

Spiral bevel 
gear 35A

1R029

Spindle

Spindle

Labyrinth ring

Summary of Contents for PC5001C

Page 1: ... mm Wheel Protection against electric shock Power supply cord m ft PC5000C PC5001C 5 0 16 4 4 0 8 9 Offset diamond wheel Diameter mm 125 5 Double insulation 22 23 7 8 5 1 11 2 3 4 7 6 4 5 9 9 10 000 Built in dust extraction Yes Offset diamond wheel 125mm 5 Offset diamond wheel 110mm 4 3 8 Brush set includes Brush A and Brush B Offset diamond wheel 125mm 5 Brush set includes Brush A and Brush B L H...

Page 2: ...removing Spindle from Spiral bevel gear 35A Bearing setting pipe 23 15 2 Assembling Spiral bevel gear 35A to Spindle Bearing setting pipe 12 2 Item No Apply Makita grease SG No 0 to the following portions designated with the black triangle to protect parts and product from unusual abrasion Description Portion to lubricate Amount 20g DISASSEMBLING 4 M7 Hex nut M6x12 Hex socket head bolt M6x12 Hex s...

Page 3: ...ex nut with Wrench 11 turn Armature clockwise by hand Armature can be disassembled by pulling it off Pay attention not to lose M7 Hex nut and Spiral bevel gear 11 Locking Spindle with shaft lock grip the Square portion of Fan 85 with Monkey wrench and turn the wrench counterclockwise Remove four Max Pan head screws Skirt complete can be separated from Gear housing Square portion of Fan 85 Monkey w...

Page 4: ...r pump pliers while holding M7 Hex nut with wrench 11 Refer to Fig 4 S 3 Retaining ring R 30 Flat washer 22 Ball bearing 6000DDW and Rubber ring 26 are still left in Gear housing They can be disassembled as illustrated in Fig 5 Retaining ring R 30 Flat washer 22 Strike the edge of Gear housing with Plastic hammer Ball bearing 6000DDW and Rubber ring 26 come out together with M7 Hex nut Spiral beve...

Page 5: ...6000DDW Retaining ring R 30 Fig 6 Wrench 11 M7 Hex nut 1 Separate Skirt complete from Gear housing as illustrated in Figs 3 and 4 But no need to separate Gear housing from Motor housing 2 Disassemble Gear and spindle from Skirt as illustrated in Fig 7 Note Do not deform Labyrinth ring on Spindle Spiral bevel gear 35A Ball bearing 696ZZ Skirt complete Ring spring 11 1R004 1R269 1R350 Spiral bevel g...

Page 6: ...as illustrated in Fig 8 Note Disassembling Spindle section causes a damage to Ball bearing 6202DDW Therefore do not reassemble the removed Ball bearing 6202DDW Replace it with the fresh Ball bearing 6202DDW 1 Assemble Skirt section as illustrated in Fig 9 Remove Ball bearing 6202DDW and Flat washer 19 with Arbor press from the opposite side of Bearing retainer 39 Ball bearing 6202DDW Flat washer 1...

Page 7: ...8 1R350 Fig 10 Fig 11 1 Remove Front roller and Base section as illustrated in Figs 2 and 3 2 Remove skirt complete as illustrated in Fig 4 But no need to separate Gear housing from Motor housing 3 Now Shaft lock mechanism can be disassembled as illustrated in Figs 10 and 11 Fig 12 Fig 13 1 Be sure to use new Pin cap for replacement and to remove all the plastic dust on Shoulder pin 5 Fig 12 2 Ass...

Page 8: ...n Lead wire is used for some countries Purple or blue Lead wire is used for some countries Power supply cord Field Controller Pick up coil Noise suppressor if used Pick up coil Lead wire holder of Sleeve Sleeve Assemble Pick up coil to Sleeve Put the Lead wires into Lead wire holder as illustrated below Blue Lead wire is used for some countries Lead wire holder of Sleeve ...

Page 9: ...ld s Lead wire orange Controller s Lead wire black Controller s Lead wire red or blue Wiring under Switch Controller side Controller Switch lever side Wiring to Switch viewing from Handle set L side viewing from Handle set R side Handle Switch Noise suppressor Terminal block Insulated Connector Fix Field lead wires orange white with this Lead wire holder Pass Field lead wires orange white between ...

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